WPLE. The right angle gearbox of the PLE series with circular output flange. Economy Line

Size: px

Start display at page:

Download "WPLE. The right angle gearbox of the PLE series with circular output flange. Economy Line"

Prosper Barrett
5 years ago
Views:

is the logical refinement of our series.

1 44 The right angle gearbox of the series with circular output flange The is the logical refinement of our series. This right angle gearbox series was designed especially for spacesaving installation in a rightangle position of the motor/gearbox combination. Low backlash High output torque the industry s highest torque density Precise, easy and flexible motor mounting Balanced motor pinion High efficiency 24 ratios 3: to 52: Low noise Consistent quality (ISO 0 and 400) Operable in any mounting position Lifetime lubrication Numerous options Economy Line

2 45 Technical data page 46 2 Dimensions page 49 3 Product code page 98 4 Technical background page 09 5 Dimensioning / Calculation page 4 and Neugart Calculation Program (NCP) 6 CAD drawings, Dimension sheets page 5 and Tec Data Finder (TDF)

3 46 Technical data Gearbox characteristics Z (2) Service life 20,000 t L h Service life at T 2N x ,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max Protection class IP S Standard lubrication Grease Klüberplex BEM 3432 OP 6 F Food grade lubrication Grease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) Grease ISOFLEX TOPAS L 32 N Installation position S Standard backlash j t arcmin S Torsional stiffness (3) c g Nm / arcmin Gearbox weight m G kg Standard housing surface Any < 2 < 6 < 3 < < 25 < 8 < 5 < 3 2 < 28 < 2 < 7 < Angle stage: Uncoated aluminum Planetary stage: Citrox Black Running noise (7) Q g db(a) Max. bending moment based on the gearbox input flange () M b Nm Motor flange precision DIN 42955N Output shaft loads Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h Axial force for 20,000 h (4)(5) F a 20,000 h Radial force for 30,000 h (4)(5) F r 30,000 h N Axial force for 30,000 h (4)(5) F a 30,000 h Static radial force (5)(6) F r Stat Static axial force (5)(6) F a Stat Moment of inertia Z (2) Mass moment of inertia (3) J kgcm² () Max. motor weight* in kg = (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder (4) These values are based on an output shaft speed of n2=00 rpm (5) Based on center of output shaft 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C

4 Technical data 47 Output torques i () Z (2) (6) 80 (6) (6) 05 (6) (6) 30 (6) (6) 44 (6) 30 (6) 20 (6) 9 20 (6) (6) 260 (6) 2 8 (6) (6) (6) Nominal output torque (3)(4) T 2N Nm Max. output torque (4)(5) T 2max Nm () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page 09 (6) Different lifetime: 0,000 h at T2N

5 48 Technical data Output torques i () Z (2) Emergency stop torque (3) T 2Stop Nm Input speeds i () Z (2) (6) 3500 (6) 2850 (6) (6) 3550 (6) 2950 (6) (6) 3600 (6) 3050 (6) (6) 3500 (6) (6) 3500 (6) (6) 3250 (6) 2950 (6) (6) 3850 (6) 3050 (6) (6) 3500 (6) (6) 3450 (6) (6) 3500 (6) 20 2 Average thermal input speed at T 2N and S (4)(5) n N min (6) Max. mechanical input speed (4) n Limit min () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S

6 Dimensions 49 D6 D5 D4 D3 Z G H D20 L L7 L3 L4 L5 L6 D22 D2 D26 Q3 B D L22 L23 L2 L20 D23 G3 Drawing corresponds to a 080 / stage / output shaft with feather key / 9 mm clamping system / motor adaptation 2part square universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder at Geometry* Z () Pitch circle diameter output D Shaft diameter output D3 h Shaft collar output D Centering diameter output D5 h Housing diameter D Mounting thread x depth G 4x M4x6 M5x8 M6x0 M0x6 Total length L Shaft length output L Centering depth output L Clamping system diameter input D26 More information on page 99 Motor shaft diameter j6/k6 Max. permissible motor shaft length Min. permissible motor shaft length Centering diameter input Centering depth input Pitch circle diameter input Motor flange length Diagonal dimension input Overall height D20 L20 D2 L2 D22 L22 D23 Mounting thread x depth G3 4x Flange cross section input Q3 L23 The dimensions vary with the motor/gearbox flange. The input flange geometries can be retrieved for each specific motor in the Tec Data Finder at Output shaft with feather key (DIN 6885 T) A 3 x 3 x 8 A 5 x 5 x 25 A 6 x 6 x 28 A 8 x 7 x 40 Feather key width (DIN 6885 T) B Shaft height including feather key (DIN 6885 T) H Shaft length from shoulder L Feather key length L Distance from shaft end L Center hole (DIN 332, type DR) Z M3 x 9 M5 x 2.5 M6 x 6 M0 x 22 Smooth output shaft Shaft length from shoulder L A B OP 7 OP 6 () Number of stages * Dimensions in mm

7 98 Product code Series S S S B Economy planetary gearbox Economy planetary gearbox Formerly Economy planetary gearbox Economy planetary gearbox Economy planetary gearbox Economy planetary gearbox W W W W Economy planetary gearbox Formerly W Economy planetary gearbox Precision planetary gearbox Precision planetary gearbox Precision planetary gearbox Precision planetary gearbox W Precision hypoid (planetary) gearbox Precision hypoid gearbox Over the course of the years 205/206, Neugart will be introducing a new product code. It will supersede the option values (OP) used previously. In the transitional phase, the catalog will list both the product code and the OP value. The step by step conversion will be announced separately for each of the series. Our tried and tested Tec Data Finder has been optimized for intuitive use and now generates the CAD data and dimension sheets for you. It also automatically forms the corresponding product code. Details can be found at: Frame size 040 Frame size Frame size Frame size 60 0 Frame size 0 Frame size 080 Frame size 80 0 Frame size 0 Frame size 0 5 Frame size 5 20 Frame size Frame size Frame size Frame size Frame size 60 Frame size 200 Frame size 200 W W W Separator Ratio ) 003 Ratio i = Ratio i = Ratio i = 5 ) ) 007 Ratio i = 7 ) 008 Ratio i = 8 ) 00 Ratio i = 0 ) ) 009 Ratio i = 9 ) 02 Ratio i = 2 ) 05 Ratio i = 5 06 Ratio i = Ratio i = Ratio i = 25 ) 032 Ratio i = Ratio i = Ratio i = 40 2) 050 Ratio i = 50 ) 0 Ratio i = 0 Ratio i = ) 060 Ratio i = 60 ) 080 Ratio i = 80 ) 00 Ratio i = 00 ) 20 Ratio i = 20 ) 60 Ratio i = 60 ) 200 Ratio i = 200 ) Ratio i = 256 ) 320 Ratio i = 320 ) 52 Ratio i = 52 W W ) Not for frame size 55 or 60 2) Not for frame sizes 50,,, 20 3) Number of stages W Z 3)

8 99 3 A C E9 / 20 / 40 / 63 / B5 / M5 See next page Separator Frame size W W W Z 3) Clamping system diameter input /2/3 8 mm Clamping system diameter A /2/3 9 mm Clamping system diameter B /3 mm Clamping system diameter C 4 mm Clamping system diameter D /3 2/3 2/ / mm Clamping system diameter E 24 mm Clamping system diameter F 35 mm Clamping system diameter G 42 mm Clamping system diameter H 48 mm Clamping system diameter K No clamping system N W W W Input system Standard input system A OP 25 Input system with metal bellowtype coupling F W W W Output flange design Standard output flange 3 OP 4 Output flange (W)PLScompatible 4 W W W Output shaft design OP 7 Output shaft with feather key (DIN 6885 T) A OP 6 Smooth output shaft B A) OP 26 Toothed output shaft (DIN 5480) C Flange output shaft D OP 27 Flange output shaft with dowel hole E OP 24 Hollow output shaft on one side F Hollow output shaft on both sides G A) Possible only for output flange design code 3 W W W Surface Standard surface S W W W Lubrication Standard lubrication S OP 6 Food grade lubrication F OP 7 Low temperature lubrication L W W W Torsional backlash Standard backlash S OP 8 Reduced backlash R Separator

9 00 Product code SSSB3AC E 9 / 20 / 40 / 63 / B5 / M5 See previous page Input design W W W Z Motor adaptation 2part round universal flange Y Motor adaptation 2part square universal flange E Motor adaptation one part R No motor adaptation round universal flange 2) T No motor adaptation square universal flange 2) W No motor adaptation input shaft ) ) The product code ends after this option 2) The product code ends after motor shaft diameter has been entered OP 29 OP 30 OP See page 0 for the definition Motor shaft diameter 4 4 mm Motor shaft diameter 5 5 mm Motor shaft diameter 6 6 mm Motor shaft diameter ,35 mm Motor shaft diameter 7 7 mm Motor shaft diameter 8 8 mm Motor shaft diameter 9 9 mm Motor shaft diameter 9.5 9,5 mm Motor shaft diameter ,525 mm Motor shaft diameter 0 0 mm Motor shaft diameter mm Motor shaft diameter 2 2 mm Motor shaft diameter 2.7 2,7 mm Motor shaft diameter 4 4 mm Motor shaft diameter ,875 mm Motor shaft diameter 6 6 mm Motor shaft diameter 9 9 mm Motor shaft diameter ,05 mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter mm Motor shaft diameter For clamping system diameter Max. motor shaft length [mm] Max. permissible motor shaft length Free text length without decimal places Centering diameter [mm] Centering diameter Free text length to two decimal places Pitch circle diameter [mm] Pitch circle diameter Free text length to one decimal place Flange type motor W W W B5 B5 Flange type motor B4 B4 Flange type motor Available on inquiry Mounting thread M2 M2 Mounting thread M3 M3 Mounting thread M4 M4 Mounting thread M5 M5 Mounting thread M6 M6 Mounting thread M8 M8 Mounting thread M0 M0 Mounting thread M2 M2 Mounting thread M6 M6 Mounting thread

10 Input design 0 W W Z 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) (/4) (9) 20 (24) 60 (/4) 80 (9) 20 (24) (/4) (9) 0 (24) Y E R 40 (8/9/) 60 (9) 20 (35) 60 (35) 40 (8/9) 60 (/4) 80 (9) 20 (24) 60 (35) 60 (/4) 80 (9) 20 (24) 60 (9) 20 (35) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 50 (8/9/) (9) (24) 20 (35) 55 (35/42) 50 (8/9) (/4) (9) 20 (24) 55 (35) (/4) (9) 20 (24) 60 (9) 20 (35) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) (9) (24) 0 (35) (/4) (9) 0 (24) (/4) (9) 0 (24) 40 (8/9) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 50 (8/9) (/4) (9) 20 (24) OP 29 Economy Line T W 40 (8/9/) 60 (9) 20 (35) 60 (35) 40 (N) 60 (N) 80 (N) 20 (N) 60 (N) 60 (9) 20 (35) 60 (N) 80 (N) 20 (N) 50 (8/9/) (9) (24) 20 (35) 55 (35/42) 60 (9) 20 (35) (9) (24) 0 (35) 40 (8/9) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 50 (8/9) (/4) (9) 20 (24) OP 30 OP Frame size (Clamping system diameter) Z W (/4/9) (/4/9/24) 5 (4/9/24/35) 42 (9/24/35/42) (35/42/48) (4/9) (9/24) 5 (24) (/4/9) (/4/9/24) 0 (4/9/24/35) 40 (9/24/35/42) 200 (35/42/48) (4/9) (4/9/24) 0 (9/24) 40 (24) 200 (48) (4/9) (4/9/24) 5 (9/24) 42 (24) (4/9) (9/24) 5 (24) Y 5 (35) 42 (35/42) (48) 0 (35) 40 (35/42) 200 (35/42) 5 (35) 42 (35/42) 5 (35) 42 (35/42) E R (4/9) (9/24) 5 (24) (4/9) (4/9/24) 0 (9/24) 40 (24) 200 (48) (4/9) (4/9/24) 5 (9/24) 42 (24) (4/9) (9/24) 5 (24) OP 29 Precision Line T 5 (35) 42 (35/42) (48) 0 (35) 40 (35/42) 200 (35/42) 5 (35) 42 (35/42) 5 (35) 42 (35/42) OP 30 W OP Frame size (Clamping system diameter) Project modifications In addition to the widely diversified Neugart product portfolio and the standardized modification options it contains, our gearboxes can also be modified to specifications for our customers projects. Of course, we can also work together with you in elaborating the optimal solution. Simply contact us at: sales@neugart.com Possible project modifications: Custom made lubrication Gearbox surface finishing Adaptation to the output shaft Adaptation to the output flange Direct motor attachment Adaptation of the input system Adaptation of the input flange ATEX certification for use in explosive environments Custom made gearboxes Individual design or performance data optimized to your application: A development department specializing in custom made gearboxes has been a success at Neugart for years. Our experienced engineers will be pleased to advise you on the complex challenges of gearbox engineering and to develop a gearbox tailored precisely to your performance and quality needs. Also see page 8 for examples.

Max. transferable output torque 09 Max. transferable output torque Calculations of gear teeth service lives differentiate between long life and finite life. See diagram.

11 Max. transferable output torque 09 Max. transferable output torque Calculations of gear teeth service lives differentiate between long life and finite life. See diagram. Long life All Neugart planetary gearboxes are designed for the long life range within the specified nominal torques T 2N. The load specifications can be reached any number of times without the gear teeth failing. Finite life Intermittent duty may transfer brief torque peaks or increased application factors that exceed the specified nominal torque T 2N. Calculating the max application torque T 2application * The total output shaft rotations under the increased application torques are determined. * The resulting max increase factor f is determined from the diagram. * The max transferable application torque T 2max_application is calculated: T 2max_application = f x T 2N * The application torque T 2application may not exceed the gearbox s calculated max application torque T 2max_application T 2max_application T 2application Increase factor f as a function of the total output shaft rotations Finite life range Long life range Increase factor f ,000 30,000 00,000,000,000 0,000,000 5,000,000 00,000,000,000,000,000 Total output shaft rotations Ambient conditions The following ambient conditions for the thermal design serve as the basis for the catalog values: * The motor does not heat up the gearbox * Flange mounted plate (application side): Square plate = 2 x gearbox output flange size Material: steel * Plate connected via machine bed: 20 C on one side * No hindrance to gearbox convection * Ambient temperature: 20 Application specific configuration with NCP

PLE. The base of the economy gearbox with round output flange. Economy Line

PLE. The base of the economy gearbox with round output flange. Economy Line 4 The base of the economy gearbox with round output flange The is the perfect economy alternative to our precision lines. We have specifically designed this planetary gearbox for all applications in which