Instructions for Parts Books

Transcription

1 Instructions for Parts Books The heading at the top of the page will be the same for the picture of the parts at it is for the page with the part numbers. Definition of column headings on part number pages: REF.No The number refering to the part on the picture page of the parts book. Part No. The number assigned to this part at the time of printing the parts book. Description Discription of part. Q'ty S.No. I/C Quanity of part used on that page. Serial number range of the equipment that this part will fit. >= Your serial number should be greater than or equal to the number shown. <= Your serial number should be lesser than or equal to the serial number shown. Interchangeability of part shown. The part shown will work for the older and later serial number. # The part shown is not interchangable with the other serial number. new for old old for new Remarks Notes about this particulart part. Sometimes this may say except [FR] or [CA] Note about Country Codes: The parts books we use in the United States of America may also contain information about a part that would be different in another country. It is important that you are aware of the country codes in some instances. Symbol A CA FR GR PO AU Country United States of America Canada France Greece Portugal Australia If the remarks column says for example EXCEPT [FR] this part works in all countries except France. That means it will work here in the USA.

2 ALL PRODUCT INDEX TL1150 HYDRAULIC VALVE ARM CHASSIS PIPING CHASSIS HYDRAULIC CYLINDER BUCKET ACCESSORIES Ref. TL1150 Page 66132

3 Item Part No. Description Book CHASSIS 01A001 MAIN FRAME K A010 SIDE FRAME K A FRONT GUARD K0791 CHASSIS PIPING 01A11 CYLINDER/HYDRAULIC HOSE K A12 CYLINDER/HYDRAULIC HOSE K A120 HYDRAULIC TUBE K0791 ARM 01A350 BOOM K0791 BUCKET 02A360 BUCKET K0791 HYDRAULIC VALVE 01A501 CONTROL VALVE 1 [COMPONENT PARTS] K A502 CONTROL VALVE 2 [COMPONENT PARTS] K0791 CHASSIS PIPING 01A510 CONTROL VALVE K A540 CONTROL LEVER K A550 LEVER COVER K0791 HYDRAULIC CYLINDER 01A700 CYLINDER (BOOM) [COMPONENT PARTS] K A705 CYLNDER (BUCET) [COMPONENT PARTS] K0791 ACCESSORIES 01A910 ACCESSORIES AND SERVICE PARTS K0791 Ref. TL1150 Page 66132

4 MAIN FRAME Reference:01A001 Page:1

5 MAIN FRAME REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) FRAME MAIN PIN MAIN FRAME HEX.BOLT 2 (1/4-20UNC*3-1/4) NUT LOCKING 2 (1/4-20UNC) PLATE CONNECTING HEX.BOLT 12 (5/8-18UNF*1-3/4) WASHER PLAIN 24 (5/8HD) WASHER SPRING LOCK 12 (5/8) HEX.NUT 12 (5/8-18UNF) BOLT WASHER PLAIN 12 (5/8HD) WASHER SPRING LOCK 12 (5/8) HEX.BOLT 10 (9/16-18UNF*4) HEX.BOLT 2 (9/16-18UNF*4-1/2) WASHER PLAIN 24 (9/16HD) WASHER SPRING 12 (9/16) Y WASHER SPRING HEX.NUT 12 (9/16-18UNF) CLIP BUTTON Reference:01A001 Page:1

6 SIDE FRAME Reference:01A010 Page:

7 SIDE FRAME REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) FRAME SIDE LH(LABEL) LABEL DANGER 1 1 <=11791 ENGLISH 0 0 7J LABEL DANGER 1 1 >=11792 ENGLISH LABEL DANGER 2 1 <=11791 ENGLISH 0 0 7J LABEL DANGER 2 1 >=11792 ENGLISH LABEL DANGER 3 1 <=11791 ENGLISH J LABEL DANGER 3 1 >=11792 ENGLISH LABEL WARNING 1 1 <=11791 ENGLISH J LABEL WARNING 1 1 >=11792 ENGLISH J LABEL WARNING 1 1 >=11945 ENGLISH LABEL CAUTION 1 1 <=11791 ENGLISH J LABEL CAUTION 1 1 >=11792 ENGLISH BLANK BLANK BLANK BLANK LABEL LUBRICATE 1 ENGLISH FRAME SIDE RH(LABEL) LABEL WARNING 1 1 <=11791 ENGLISH J LABEL WARNING 1 1 >=11792 ENGLISH J LABEL WARNING 1 1 >=11945 ENGLISH PIN MAIN FRAME HEX.BOLT 4 (3/8-24UNF*3) NUT LOCKING 4 (3/8-24UNF) CONNECTOR HEX.BOLT 4 (9/16-18UNF*1-1/2) HEX.NUT 4 (9/16-18UNF) WASHER SPRING 4 (9/16) Y WASHER SPRING WASHER PLAIN 8 (9/16HD) BRACE HEX.BOLT 10 (5/8-18UNF*1-3/4) HEX.NUT 10 (5/8-18UNF) WASHER SPRING LOCK 10 (5/8) HEX.BOLT 10 (9/16-18UNF*2) HEX.NUT 10 (9/16-18UNF) WASHER SPRING 10 (9/16) Y WASHER SPRING LABEL TL HAIRPIN COTTER KIT FRENCH TL <=12399 FRENCH KIT FRENCH TL >=12340 FRENCH LABEL DANGER 1(F) 1 <=12339 FRENCH LABEL DANGER 1(F) 1 >=12340 FRENCH LABEL DANGER 3(F) 1 <=12339 FRENCH LABEL DANGER 3(F) 1 >=12340 FRENCH LABEL WARNING 1(F) 2 <=12399 FRENCH LABEL WARNING 1(F) 2 >=12340 FRENCH LABEL LUBRICATE FREN 1 FRENCH LABEL CAUTION(F) 1 <=12399 FRENCH LABEL CAUTION(F) 1 >=12340 FRENCH Reference:01A010 Page:2

8 SIDE FRAME REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) LABEL DANGER 2(F) 1 <=12399 FRENCH LABEL DANGER 2(F) 1 >=12340 FRENCH Reference:01A010 Page:2

9 FRONT GUARD Reference:01A Page:3

10 FRONT GUARD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) GUARD FRONT STAY 1(FRONT GUARD) BOLT 4 (M12*1.25*35) WASHER SPRING BLANK STAY 2 LH(F/G) STAY 2 RH(F/G) HEX.BOLT 2 (9/16-18UNF*2-1/2) HEX.NUT 2 (9/16-18UNF) WASHER SPRING 2 (9/16) Y WASHER SPRING PIN CLEVIS 2 (5/8*1-1/4) HAIRPIN COTTER Reference:01A Page:3

11 CYLINDER/HYDRAULIC HOSE Reference:01A11 Page:4

12 CYLINDER/HYDRAULIC HOSE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) CYLINDER FITTING GREASE 2 (90DEG.) CYLINDER BAND CODE HOSE 8 HYDRAULIC HOSE 9 HYDRAULIC HOSE 10 HYDRAULIC HOSE 11 HYDRAULIC Reference:01A11 Page:4

13 CYLINDER/HYDRAULIC HOSE Reference:01A12 Page:5

14 CYLINDER/HYDRAULIC HOSE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) HOSE 1 HYDRAULIC HOSE 2 HYDRAULIC HOSE 3 HYDRAULIC HOSE 4 HYDRAULIC HOSE 12 HYDRAULIC HOSE 14 HYDRAULIC SLEEVE TUBE P.B SLEEVE BAND CODE ELBOW TUBE PUMP ADAPTER TUBE TANK ADAPTER Reference:01A12 Page:5

15 HYDRAULIC TUBE Reference:01A120 Page:6

16 HYDRAULIC TUBE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) TUBE 1 HYDRAULIC TUBE 2 HYDRAULIC TUBE 3 HYDRAULIC TUBE 4 HYDRAULIC CLAMP HEX.BOLT 4 (5/16-18UNC*1-1/4) WASHER SPRING 4 (5/16) CLAMP HEX.BOLT 2 (5/16-18UNC*1) WASHER SPRING 2 (5/16) Reference:01A120 Page:6

17 BOOM Reference:01A350 Page:

18 BOOM REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) BOOM 1 <= BOOM 1 >= FITTING GREASE 6 (1/4-28T.T) LABEL KUBOTA BAND CODE 1 (14.5) LABEL L PIN PIN PIN PIN PIN BUSHING BUSHING PIN BUSHING HEX.BOLT 2 (3/8-24UNF*3) NUT LOCKING 2 (3/8-24UNF) PIN CLEVIS 8 (5/16*2-3/16) PIN COTTER 8 (1/8*3/4) COMP LINK COMP LINK COMP LINK COMP LINK HEX.BOLT 2 (5/16-18UNC*2-1/2) NUT LOCKING 2 (5/16-18UNC) J ASSY INDICATOR ROD LEVEL WASHER PLAIN 1 (5/16) PIN COTTER 1 (3/22*3/4) CIR-CLIP EXTERNAL Reference:01A350 Page:7

19 BUCKET Reference:02A360 Page:8

20 BUCKET REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) BUCKET 72 1 ROUND BUCKET 72 1 SQUARD EDGE CUTTING LABEL LEVELER BLANK PIN FITTING GREASE 4 (1/4-28T.T) HEX.BOLT 4 (5/16-18UNC*2-1/2) NUT LOCKING 4 (5/16-18UNC) BLANK BLADE BOLT ON 1 OPTION PLOW BOLT 11 OPTION(1/2-13UNC1-3/4) HEX.NUT 11 OPTION(1/2-13UNC) WASHER SPRING LOCK 11 OPTION(1/2) Y WASHER SPRING LOCK 11 OPTION 0 0 Reference:02A360 Page:8

21 CONTROL VALVE 1 [COMPONENT PARTS] Reference:01A501 Page:9

22 CONTROL VALVE 1 [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) VALVE CONTROL 1 <= VALVE CONTROL 1 >= ASSY INLET SECTION O-RING 1 (564) O-RING 1 (564) ASSY SPOOL SECTION CLEVIS END 1 (52233) SPACER-CAP SPOOL 1 (53589) PLATE-SEAL 1 (5012) CAP SCREW-SOC.HD. 2 (5155) CAP-SPOOL 1 (5034) SPACER-CAP SPOOL 1 (53799) SPACER 4 (53800) POPPET-C.V. 1 (5011) SPRING 1 (5064) CAP SCREW-SOC.HD. 2 (3424) KIT DETENT 1 (54697) KIT CAP SPOOL SEC.1 1 (54642) ASSY SPOOL SECTION 2 1 <= ASSY SPOOL SECTION 2 1 >= MACHINE SCREW-RD.HD. 2 (3432) CAP-SPOOL 1 (5028) CAP SCREW-SOC.HD. 2 (5035) KIT CAP SPOOL SEC ASSY OUTLET SECTION O-RING 1 (564) ASSY PLUG 1 (11180) BLANK O-RING 1 (3384) KIT TIE ROD TIE ROD 1 (5089-2) TIE ROD 2 (5069-2) NUT-SPECIAL 2 (1052) NUT-SPECIAL 4 (1861) KIT SEAL SPOOL SEC O-RING 2 (60-113) WIPER 1 (5029) O-RING 2 (4623) O-RING 2 (1490) KIT SEAL SPOOL SEC O-RING 2 (60-113) WIPER 2 (5029) KIT SPOOL 1 OPTION MANUAL ASSEMBLY 1 OPTION 0 0 Reference:01A501 Page:9

23 CONTROL VALVE 2 [COMPONENT PARTS] Reference:01A502 Page:10

24 CONTROL VALVE 2 [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) VALVE SELF LEVEL 1 <= VALVE SELF LEVEL 1 >= VALVE SELF LEVEL 1 >= PLUG ASSEMBLY 2 <=12354 ( ) PLUG ASSEMBLY 2 >=12355 ( ) SPRING 2 ( ) LOAD CHECK 1 ( ) ADJUSTMENT CAP 2 ( ) PLUG ASSEMBLY 4 ( ) RETAINING RING 2 ( ) SPRING 1 ( ) PLUG ASSEMBLY 2 ( ) PLUG ASSEMBLY 2 ( ) SPRING 1 ( ) RELIEF VALVE ASSEMBL 1 <= RELIEF VALVE ASSEMBL 1 >= RELIEF VALVE ASSEMBL 1 >= Reference:01A502 Page:10

25 CONTROL VALVE Reference:01A510 Page:11

26 CONTROL VALVE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) STAY VALVE HEX.BOLT 2 (1/2-13UNC*1-1/4) NUT 2 (1/2-13UNC) WASHER SPRING LOCK 2 (1/2) Y WASHER SPRING LOCK VALVE CONTROL 1 <= VALVE CONTROL 1 >= HEX.BOLT 3 (3/8-16UNC*1-1/4) NUT 3 (3/8-16UNC) WASHER SPRING 3 (3/8) Y WASHER SPRING ASSY ELBOW ADJUSTABL BLANK O-RING ASSY PLUG ORIFICE O-RING ASSY ADAPTER 1 >= O-RING 1 >= THROTTLE 1 >= ASSY ELBOW 2 ADJUSTA BLANK O-RING ASSY ADAPTER O-RING ASSY ELBOW ADJUSTABL O-RING VALVE SELF LEVEL 1 <= VALVE SELF LEVEL 1 >= VALVE SELF LEVEL 1 >= HEX.BOLT 2 (5/16-18UNC*2-3/4) BLANK NUT LOCKING 2 (5/16-18UNC) ASSY RUN TEE ADJUSTA O-RING ASSY ADAPTER 4 (7/8) O-RING Reference:01A510 Page:11

27 CONTROL LEVER Reference:01A540 Page:12

28 CONTROL LEVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) LEVER BUSHING COLLAR 1 (5/8) CIR-CLIP EXTERNAL 1 (5/8) ROD WASHER PLAIN 1 (5/16) PIN COTTER 1 (3/32*3/4) PIN WASHER PLAIN 1 (3/16) PIN COTTER 1 (1/32*1/2) LEVER CONTROL GRIP LEVER SLEEVE HEX.BOLT 1 (3/8-24UNF*2) NUT 1 (3/8-24UNF) WASHER SPRING 1 (3/8) Y WASHER SPRING JOINT ROD END ROD HEX.JAM NUT 1 (3/8-24UNF) PIN WASHER PLAIN 1 (3/16) PIN COTTER 1 (1/32*1/2) COLLAR CIR-CLIP EXTERNAL 1 (3/8) Reference:01A540 Page:12

29 LEVER COVER Reference:01A550 Page:13

30 LEVER COVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP.COVER BUSHING 1 (5/16-18UNC*3/4) HEX.BOLT 2 (5/16) WASHER SPRING LABEL CONTROL 1 ENGLISH LABEL CONTROL(F) 1 FRENCH ASSY LIMITER BLANK HINGE HEX.BOLT 1 (5/16-18UNC*2-3/4) NUT LOCKING 1 (5/16-18UNC) CUSHION RUBBER HEX.BOLT 2 (5/16-18UNC*5/8) WASHER SPRING 2 (5/16) WASHER PLAIN 2 (5/16) CUSHION 1 RUBBER KIT FRENCH TL <=12399 FRENCH KIT FRENCH TL >=12340 FRENCH 0 0 Reference:01A550 Page:13

31 CYLINDER (BOOM) [COMPONENT PARTS] Reference:01A700 Page:14

32 CYLINDER (BOOM) [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) CYLINDER TUBE 1 COMP ROD 1 COMP HEAD PISTON NUT KIT SEAL FITTING GREASE 2 (1/8-27NPTF) PLUG Reference:01A700 Page:14

33 CYLNDER (BUCET) [COMPONENT PARTS] Reference:01A705 Page:15

34 CYLNDER (BUCET) [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) CYLINDER TUBE 2 COMP ROD 2 COMP HEAD PISTON 2 (2.50*0.88) NUT KIT SEAL FITTING GREASE 2 (1/8-27NPTF) PLUG BUSHING Reference:01A705 Page:15

35 ACCESSORIES AND SERVICE PARTS Reference:01A910 Page:16

36 ACCESSORIES AND SERVICE PARTS REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) OPERATOR'S MANUAL 1 <=12013 ENGLISH OPERATOR'S MANUAL 1 >=12014 ENGLISH OPERATOR'S MANUAL(F) 1 <=12339 FRENCH OPERATOR'S MANUAL(F) 1 >=12340 FRENCH 0 0 Reference:01A910 Page:16