STANDARD SERIES VALVE SEAT CUTTERS (for use with standard series pilots,.375" top)
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- Clare Summers
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1 PA R T S L I S T STANDARD SERIES VALVE SEAT S (for use with standard series pilots,.375" top) 28.6mm 1-1/8" 31.8mm 1-1/4" 35mm 1-3/8"! OF x 45 3/ x 31 3/ x 45 3/ x 46 3/ x 60 3/3 250/ x 75 3/3 250/ x 45 3/ x 45 3/ x 46 3/ / x 46 3/ x 45 3/ x 45 3/ x 46 3/ x 46 3/ x 45 3/3 250/ x 46 3/5 251/ x 45 3/3 250/ x 45 5/ x 46 3/3 250/ x 60 5/5 250/ Custom cutters any angle/diameter made to order. Call for quotation. 38mm 1-1/2" 41.3mm 1-5/8" 44.5mm 1-3/4" OF x 45 3/ x 30 3/ x 45 3/ x 46 3/ x 60 3/3 251/ x 60 5/5 251/ x 70 3/3 251/ x 75 3/3 251/ x 75 5/5 251/ x 45 3/ x 45 5/ x 46 3/ x 46 5/ x 52 5/ x 45 5/ x 46 3/ x 45 5/ x 45 3/ x 45 5/ x 46 5/ x 45 3/ x 46 3/ x 60 3/3 251/ x 60 5/5 251/ x 75 5/5 251/ x 45 5/
2 STANDARD SERIES VALVE SEAT S (continued) (for use with standard series pilots,.375" top) 44.5mm 1-3/4" 50.8mm 2" OF 31 x 46 5/ / x 45 3/ x 60 3/3 251/ x 60 5/5 251/ x 75 5/5 251/ x 45 5/ x 46 5/ mm 2-3/16" 57.2mm 2-1/4" 63.5mm 2-1/2"! OF x 46 5/ x 60 5/5 251/ x 45 7/ x 46 7/ x 60 5/5 251/ x 45 7/ x 46 7/ Special order cutters can be made to any angle or diameter you may require (up to 6"). Call for pricing. SMALL SERIES VALVE SEAT S (for use with small series pilots,.297" top) OUTER DIA. OF (FIXED).760" (19.3mm) 15 3** " (20.7mm) 15 3** " (22.7mm) 15 3** " (22.1mm) 20 3** " (19.3mm) 32 3** " (21.1mm) 32 3** " (23.5mm) 32 3** " (21.1mm) 45 3** " (21.6mm) 45 3** " (23.5mm) 45 3** " (22.2mm) 60 3** 133 ** Blades are fixed (glued) into cutter head and cannot be adjusted or replaced. The above cutters are generally used where valve sizes are 22mm (7/8"), or smaller. The diameter listed indicates the outer reach of the blades. To select the appropriate cutter, take the valve size and look for a cutter whose blades are 1mm (.040") to 2.5mm (.100") bigger than the valve. 25.4mm 1" 28.6mm 1-1/8" 31.8mm 1-1/4" 33.3mm 1-5/16" OF x 46 3/ x 60 3/3 251/ x 45 3/ x 46 3/
3 TUNGSTEN CARBIDE REPLACEMENT FOR VALVE SEAT S FOR VALVE REFACERS LENGTH DESCRIPTION 152 1/2" (12.7mm) Non-serrated blade correction cutters 154 3/4" (19mm) Non-serrated blade correction cutters 250 3/8" (9.5mm) 0 thru 46 seat cutters 250 LC 3/8" (9.5mm) For aggressive stock removal. Good on very hard seats /2" (12.7mm) 0 thru 46 seat cutters 251 LC 1/2" (12.7mm) For aggressive stock removal. Good on very hard seats /2" (12.7mm) 60 thru 80 correction cutters 253 5/16" (7.9mm) 0 thru 46 seat cutters 254 3/4" (19mm) 60 thru 80 correction cutters 352 1/2" (12.7mm) Radius blade blending purpose 354 3/4" (19mm) Radius blade blending purpose 355 3/8" (9.5mm) Radius blade blending purpose 353 5/16" (7.9mm) Honda power products (stepped) 553 5/16" (7.9mm) Suzuki motorcycles (short-angled) VFR 72 For VFR Best for medium to soft valves. VFR 74 For VFR-1000, titanium/stainless valves VFR 75 For VFR Best for hard valves, stellite valves. HVR CARB 3/4" (19mm) For Gizmatic" and HVR manual valve refacers STANDARD SERIES SOLID PILOTS.375" TOP 140-1/4" Std. (Also -3, -2, -1, +1, +2, +3, +4) 152mm (6") 140-9/32" Std. (Also -1, +1, +2, +3, +4, +5) 152mm (6") 140-5/16" Std. (Also -4, -3, -2, -1, +1, +2, +3, +4, +5, +14, +15, +16) 152mm (6") /32" Std. (Also -4, -3, -2, -1, +1, +2, +3, +4, +5, +14, +15, +16) 165mm (6-1/2") 140-3/8" Std. (Also -5, -4, -3, -2, -1, +1, +2, +3, +4, +5, +6, +7, +13, +14, +15, +16) 178mm (7") /32" Std. (Also -1, +1, +2, +3, +4, +5, +8,+9, +10, +11, +12) 178mm (7") 140-7/16" Std. (Also -3, -2, -1, +1, +2, +3, +4, +5) 178mm (7") /64" Std. (Also -3, -2, -1, +1, +2, +3, +4, +5, +6, +7, +8) 197mm (7-3/4") 140-1/2" Std. (Also -4, -3, -2, -1, +1, +2, +3, +4, +5) 197mm (7-3/4") Note: Neway stocks many special sized pilots which do not appear on the parts list. Please call to check availability mm (Also 4.48mm, 4.52mm) 152mm (6") mm (Also 4.98mm, 5.02mm) 152mm (6") mm (Also 5.48mm, 5.52mm, 5.55mm) 152mm (6") mm (Also 5.98mm, 6.02mm) 152mm (6") mm (Also 6.58mm, 6.62mm) 152mm (6") mm (Also 6.98mm, 7.02mm, 7.05mm, 7.10mm, 7.20mm) 152mm (6") mm (Also 7.48mm, 7.52mm) 152mm (6") mm (Also 7.98mm, 8.02mm, 8.05mm, 8.10mm, 8.20mm) 152mm (6") mm (Also 8.48mm, 8.52mm) 165mm (6-1/2") mm (Also 8.98mm, 9.02mm) 165mm (6-1/2") mm (Also 9.48mm, 9.52mm) 178mm (7") mm (Also 9.98mm, 10.02mm) 178mm (7") mm (Also 10.98mm, 11.02mm) 197mm (7-3/4") mm (Also 11.98mm, 12.02mm) 197mm (7-3/4") 3
4 STANDARD SERIES EXPANDABLE PILOTS.375" TOP COLLET LENGTH 150-1/4" 38mm (1-1/2") 152mm (6") 150-9/32" 38mm (1-1/2") 159mm (6-1/4") 150-5/16" 38mm (1-1/2") 165mm (6-1/2") /32" 38mm (1-1/2") 165mm (6-1/2") 150-3/8" 38mm (1-1/2") 178mm (7") /64" 38mm (1-1/2") 178mm (7") /32" 38mm (1-1/2") 178mm (7") 150-7/16" 38mm (1-1/2") 178mm (7") 150-1/2" 38mm (1-1/2") 178mm (7") COLLET LENGTH 200-5/16" 44mm (1-3/4") 197mm (7-3/4") /32" 44mm (1-3/4") 197mm (7-3/4") 200-3/8" 44mm (1-3/4") 197mm (7-3/4") /64" 50.8mm (2") 203mm (8") /32" 50.8mm (2") 203mm (8") 200-7/16" 50.8mm (2") 203mm (8") 200-1/2" 50.8mm (2") 203mm (8") COLLET LENGTH mm 29mm (1-1/8") 152mm (6") 150-6mm 29mm (1-1/8") 152mm (6") mm 29mm (1-1/8") 152mm (6") 150-7mm 38mm (1-1/2") 159mm (6-1/4") mm 38mm (1-1/2") 159mm (6-1/4") 150-8mm 38mm (1-1/2") 165mm (6-1/2") mm 38mm (1-1/2") 165mm (6-1/2") 150-9mm 38mm (1-1/2") 178mm (7") mm 38mm (1-1/2") 178mm (7") mm 38mm (1-1/2") 178mm (7") mm 38mm (1-1/2") 178mm (7") mm 38mm (1-1/2") 178mm (7") mm 38mm (1-1/2") 178mm (7") mm 38mm (1-1/2") 178mm (7") mm 38mm (1-1/2") 178mm (7") COLLET LENGTH 200-8mm 44mm (1-3/4") 197mm (7-3/4") mm 44mm (1-3/4") 197mm (7-3/4") 200-9mm 44mm (1-3/4") 197mm (7-3/4") mm 44mm (1-3/4") 197mm (7-3/4") mm 50.8mm (2") 203mm (8") mm 50.8mm (2") 203mm (8") mm 50.8mm (2") 203mm (8") mm 50.8mm (2") 203mm (8") mm 50.8mm (2") 203mm (8") mm 50.8mm (2") 203mm (8") mm 50.8mm (2") 203mm (8") SMALL SERIES SOLID PILOTS.297" TOP (FOR USE WITH SMALL SERIES S) 100-1/4" (Also 1, +1) 114mm (4-1/2") 100-9/32" 114mm (4-1/2") 100-5/16" (Also +1) 114mm (4-1/2") /32" 114mm (4-1/2") CARBIDE PILOTS.297" TOP PMC (Also 4.02) 114mm (4-1/2") PMC (Also 4.52) 114mm (4-1/2") mm (Also 3.82mm) 95mm (3-3/4") mm (Also 3.98mm, 4.02mm, 4.05mm) 114mm (4-1/2") mm (Also 4.48mm, 4.52mm, 4.55mm) 114mm (4-1/2") mm 89mm (3-1/2") mm (Also 4.98mm, 5.02mm) 114mm (4-1/2") mm (Also 5.48mm, 5.52mm, 5.55mm) 114mm (4-1/2") mm (Also 5.98mm, 6.02mm, 6.05mm) 114mm (4-1/2") mm 133mm (5-1/4") mm (Also 6.58mm, 6.62mm) 133mm (5-1/4") mm (Also 7.02mm, 7.05mm) 114mm (4-1/2") mm 114mm (4-1/2") mm 114mm (4-1/2") mm 114mm (4-1/2") 4
5 SMALL SERIES EXPANDABLE PILOTS.297" TOP (FOR USE WITH SMALL SERIES S) COLLET LENGTH 120-1/4" 29mm (1-1/8") 133mm (5-1/4") 120-9/32" 38mm (1-1/2") 159mm (6-1/4") 120-5/16" 38mm (1-1/2") 159mm (6-1/4") /32" 38mm (1-1/2") 165mm (6-1/2") COLLET LENGTH mm 29mm (1-1/8") 133mm (5-1/4") 120-6mm 29mm (1-1/8") 133mm (5-1/4") mm 29mm (1-1/8") 133mm (5-1/4") 120-7mm 38mm (1-1/2") 159mm (6-1/4") mm 38mm (1-1/2") 159mm (6-1/4") 120-8mm 38mm (1-1/2") 159mm (6-1/4") mm 38mm (1-1/2") 165mm (6-1/2") TOOL CASES CAPACITY CASE DIMENSIONS CA 303 Case* 3 Cutters 7-1/2" x 10" (19cm x 25cm) CA 160 Case 6 Cutters 8" x 12" (20cm x 30.5cm) CA 497 Case 11 Cutters 12-1/2" x 15-1/2" (32cm x 39cm) *For small series only WRENCHES DESCRIPTION TWEZ Easy-Turn Wrench (see page 8) TW 503* 1/2" Hex metal T-wrench (for standard series cutters) TW Adaptor 1/2" to 3/8" (for small series cutters) TW Extension 4-1/4" (108mm) tube only TW Extension 8" (203mm) tube only TW Extension 10" (254mm) tube only TW Extension 12" (305mm) tube only TW 505 T-wrench, 1/2" hex, nylon fiber (for standard series cutters) TW 513 T-wrench, 3/8" hex, nylon fiber (for small series cutters) *T-Wrench consists of two pieces: handle and tube. TW 503 TW TW TW TW TW TW 505 TW 513 MISCELLANEOUS SEAT PARTS HK 564 HK 332 PPP 245 S 260 S 262 W 265 W 266 CB 267 KACC 246 KACC 100 DESCRIPTION 5/64" Hex Driver 3/32" Hex Key Pilot Puller Pin 5-40 Flat Head Screw Set Screw Wedge, for heads over 25.4mm (1") diameter Wedge, for 25.4mm (1") diameter heads Cleaning Brush ACCESSORIES KIT, includes: HK564, 5/64" Hex Driver, PPP245, Pilot Puller Pin, HK 332, 3/32" Hex Key, CB267, Cleaning Brush REPAIR KIT, includes: 12 W265 Wedges, 1 HK564, 5/64" Hex Driver, 36 S260 Screws, 1 CB267, Cleaning Brush HK 564 PPP 245 W 265, W 266 CB 267 Hub S 260 S 262 HK 332 5
6 S TECHNICAL INFORMATION HUB HEX SIZE HUB ID APPLICATION 3/8".297" Small Series designed for use on small seats. 1/2".375" Standard Series designed for use on most valve seats up to 2-1/2". 3/4".572" 4000 Series designed for use on large engines with valve guides exceeding 1/2" (12.7mm) in diameter and seats larger than 2-1/4" (57mm) in diameter. Used with.572 or 9/16" pilots. 60 Hub ID 1-1/2" Hex 15 SOLID PILOTS TECHNICAL INFORMATION Solid pilot diameters are measured at center of taper (taper.0007"/inch). DIAMETER AT CENTER OF TAPER 140-3/8 Std..375" (3/8") diameter 140-3/ " (3/8".001") diameter 140-7mm.275" (7mm) diameter mm.276" (7.02mm) diameter Top Dia. TOP DIA. APPLICATION.297" Small Series (100) for use with small series cutters only..375" Standard Series (140) for use with standard series cutters only. Center of Taper EXPANDABLE PILOTS TECHNICAL INFORMATION TOP DIA. APPLICATION.297" Small Series (120) for use with small series cutters only..375" Standard Series (150) for use with standard series cutters only. Fits the majority of valve guides..375" Standard Series (200) for use with standard series cutters ony. Fits heads with extra long valve guides. Top Dia. Note: Expandable pilot diameters are measured at center of collet which is.003" under the stated diameter. Collets expand a total of.020" (0.5mm) from.003" (0.1mm) under stated diameter to.017" (0.4mm) over stated diameter. Collet Diameter EXPANDABLE PILOTS SPARE PARTS Stem 1 Spacer 5* Collet 2 Expander 3 Nut 4 Note: Orders for expandable pilot spare parts MUST include PILOT PART NUMBER, SUFFIX, and DESCRIPTION. *Spacer available only for 150-8mm (5/16") expandable pilot. Used on VW Rabbit or any engine with valve guides less than 1-1/2" (38mm) long. 6
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