Tri-Pro Series. Models / Full HPF50 - (316SS) HPF40 - (WCB) Size: 1/4-4 Pressure Rating: 3000 psi 1/4-3/ psi 1-4

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1 flo TITEE valves & controls TM Tech Bulletin Page 51A-13 3pc High Performance Fire Safe Valves Tri-Pro Series Models / Full HPF50 - (316SS) HPF40 - (WCB) Size: 1/4-4 Pressure Rating: 3000 psi 1/4-3/ psi 1-4 Models / Reduced HPS50 - (316SS) HPS40 - (WCB) Size: 1/2-4 Pressure Rating: 3000 psi 1/ psi 1-1/2-4 1 HPF52 (SW) 3 HPF51 (NPT) Design Features / Options Fire Safe Certified to API 607 4th Edition Tri Pro s Advantage Ability to handle extreme pressure I-SO 5211 Actuator Mounting and temperature shock Secondary Media Containment Ability to withstand higher Anti-Static Grounding Device pressure drop Weld in-place, SW / BW / Flanged Ability to handle slurries and Protected Seat Design resist abrasion and wear Two Fully Contained Body Seals Bubbletight sealing to 550 F Cap Screw Body Assembly Bubbletight sealing to 2250 psi / 3000 psi Cryogenic Service (Available) Ability to handle thermal fluid and super V-Port Control (Available) heated steam Metal Seats (Available) Superior Stem Seal Design REFINED BY DESIGN, DIFFERENT BY INTENT Tri-Pro! One Valve for Most All Applications

2 Design Specifications and Standards of Compliance I-SO Mount Actuator Mounting, 4 Bolt Design Eliminates Torsional Stress, Actuator can be Removed while Valve is under Full Pressure Anti-static grounding devices at two locations enable electrical continuity Parallel flat stem head for positive ball position indication PH as standard stem material Locking Device Tab Washer prevents nut from loosening Lived Loaded Belleville Washer Maintains constant packing load Tech Bulletin Page 51B-13 Technical Specification All Tri-Pro valves are designed to meet ASME/ANSI B16.34 Class 600&900 specifications and can be certified as such upon request at order submittal. The valve design is in compliance with BS 5351, BS Threaded End Connections meet ASME/ANSI B1.20.NPT, BSPT ISO R/7, BS21. Socket Weld End Connections meet ASME/ANSI B Butt Weld End Connections meet MSS SP72. ANSI B16.25, B16.5 Figure 2 detail recommended sch.40 up to 1000 psi, sch.80 up to 2200 psi. Flanged End Connections meet ASME/ANSI Class 600, ASME/ANSI B16.10 and B16.5 MSS SP25 compliance for standard marking system All Tri-Pro Valves meet NACE MR0175 for sour gas service. Pocketed and recessed seats with secondary metal backup seal Fully Encapsulated Graphite Gaskets isolates media from atmosphere Valve Size Bolt Size Bolt Torque in-lb 1/4-3/4 M /4 M /2 M M /2 M / / V-Ring Packing Rings Form a Rigid, High Cycle Stem Seal Thrust Bearing enables an Excellent Long Life Bearing Support Fully Encapsulated TFM Gaskets adds Secondary Barrier Body Precision Investment Casting, Shell/Wall ANSI B16.34 Fully encapsulated cap screws protected from outside environment 1/ /2 3 4 All valves are Fire Safe & certified to API 607 4th Edition. Fire Safe Designed Valves must have graphite stem packing. All valves are in compliance with API 608. Federal Spec WW-V-35C Type II valve body and end connections are high quality investment cast and solution annealed/normalized. All valves have CE marking on either metal name plate or handle sleeve. All valves are hydrostatically shell tested to 1.5 x rating All valves 100% air tested under water at psi. Complies with API-598, BS 6755 Pt.2. Vacuum Service Suitable to 20 Micron Specially cleaned and lubricated valves can handle services of 10-3 mm of Hg (1 micron) Quality Assurance All valves are manufactured to ISO 9001 quality standards. Seat Code F Y S U P M C Seat Material Super-Tek (TFM) Super-Tek III (carbon graphite filled TFM 50% Stainless Steel filled PTFE UHMWPE PEEK Metal Cavity Filler Detail of protected seat and encapsulated body seal design. Isolates and protects both seats and seals from flow path. Helps prevent cold flow Seats & dual seals assemble into valve end caps 3-Way Diverter

3 BILL OF MATERIALS: ITEM NAME STAINLESS STEEL CARBON STEEL QTY 1 BODY ASTM A351 CF8M ASTM A216 WCB 1 2 CAP * ASTM A351 CF8M ASTM A216 WCB 2 3 BALL ASTM A351 CF8M ASTM A351 CF8 1 4 SEAT # TFM TFM 2 5 GASKET # TFM TFM 2 6 GASKET # Graphite Graphite 2 7 BOLT SS316 SS STEM 17-4PH 17-4PH 1 9 THRUST BEARING # Carbon PTFE Carbon PTFE 1 10 THRUST WASHER # 50%SS PTFE 50%SS PTFE 1 11 STEM PACKING # Graphite Graphite 1 12 PACKING FOLLOWER SS304 SS BELLEVILLE WASHER SS304 SS LOCK WASHER SS304 SS STEM NUT SS304 SS HANDLE SS304 SS STOPPER SS304 SS PLASTIC COVER Plastic Plastic 1 19 LOCKING DEVICE SS304 SS ANTI-STATIC SPRING SS301 SS ANTI-STATIC BALL SS316 SS316 2 # Parts included in the repair kits * All SS welded ends 316L 1/4-2 Tri-Pro Exploded View Threaded Tech Bulletin Page 51C-13 Threaded Socket Weld Butt Weld Flanged Ball Design Added Safety Feature All balls are provided with a 1/8 hole drilled into the stem slot of each ball to prevent excessive pressure build up in the cavity from trapped liquid when the valve is in the open position 2-1/2-4 Tri-Pro Exploded View Flo-Tite s Van Guard Stem Sealing System Flo-Tite s Van Guard Seal, state of the art stem sealing system. Incorporating a triple set of valve stem seals, this unique system eliminates the possibility of valve stem leaks in most all media applications. Improved thrust washer design allows more sealing surface effectively blocking all leak paths during rotation. O-Ring Seal - improves overall sealing performance V-Ring Packing Set expands sideways as it is compressed and pressurized blocking all air pockets. The Van-Guard stem system is energized by Belleville washers which continuously adjusts packing compression to compensate for wear, pressure, or temperature fluctuations. Note: Standard Valve is Fire Safe Design with Graphic Packing. BILL OF MATERIALS: ITEM NAME STAINLESS STEEL CARBON STEEL QTY 1 BODY ASTM A351 CF8M ASTM A216 WCB 1 2 CAP * ASTM A351 CF8M ASTM A216 WCB 2 3 BALL ASTM A351 CF8M ASTM A351 CF8 1 4 SEAT # TFM TFM 2 5 STEM 17-4PH 17-4PH 1 6 GASKET # TFM TFM 2 7 GASKET # Graphite Graphite 2 8 BOLT SS316 SS ANTI-STATIC BALL SS316 SS ANTI-STATIC SPRING SS301 SS THRUST BEARING # Carbon PTFE Carbon PTFE 1 12 THRUST WASHER # 50%SS PTFE 50%SS PTFE 1 13 STEM PACKING # Graphite Graphite 1 14 ANTI-EXTRUSION # 50%SS PTFE 50%SS PTFE 1 15 PACKING FOLLOWER SS304 SS GLAND SS304 SS GLAND BOLT SS304 SS STOP HOUSING ASTM A351 CF8 ASTM A216 WCB 1 19 HOUSING BOLT SS304 SS TRAVEL STOPPER SS304 Zinc Plated C.S SNAP RING Nickel Plated C.S. Nickel Plated C.S HANDLE Ductile Iron Ductile Iron 1 23 SET SCREW SS304 SS304 1 # Parts included in the repair kits Both Full Port and Standard Port Valve Parts are Interchangeable

4 Tech Bulletin Page 51D-13 Dimensions - Full Bore Technical Submittal Model HPF Flo-Tite, Inc. Xtra Long Butt Weld & Socket Weld Ends Are Available, Consult Factory. HPF53 (SL) HPF43 (CS) SL = CF3M/316L HPF52 (SL) HPF42 (CS) HPF51 (SS) HPF41 (CS) SIZE A NPT A BW, SW Mounting Dimensions B C C1 D E1 E2 F1 F2 G Cv Torque Weight Lbs SW 1/ / / / / / / SIZE d K L M P W ISO 1/ #10-24UNC F04 3/ #10-24UNC F04 1/ #10-24UNC F04 3/ #10-24UNC F /4-20UNC F05 1 1/ /4-20UNC F05 1 1/ /16-18UNC F /16-18UNC F07 2 1/2 CONSULT FACTORY /2-13UNC F /2-13UNC F12 IMPORTANT: Mounting Dimensions Are for Estimating Purposes Only. Consult Factory Before Manufacturing APPLICABLE STANDARDS Body Wall Thickness ASME B16.34 NPT and SW Ends ASME B16.11 Butt Weld Ends ASME B16.25 Basic Dimensions ASME B16.34 Testing Standards ASME B16.34, API598 NACE MR All valves are hydrostatically shell tested to 1.5 x rating. All valves 100% air tested under water at psi. Complies with API-598, BS 6755 Pt. 2. Pressure Temperature Rating 1/4-2 Size 3-4 Size Body rating in the chart is for CF8M material. Max. WCB body rating is 1580 psi for class 600. Consult factory for Rating higher than 800 F Due to continuous development & improvement of our product range, we reserve the right to alter the dimensions & technical data included in this brochure

5 Flo-Tite, Inc. Dimensions - Reduced Bore Technical Submittal Tech Bulletin Page 51E-13 Model HPS Xtra Long Butt Weld & Socket Weld Ends Are Available, Consult Factory. HPS53 (SL) HPS43 (CS) SL = CF3M/316L HPS52 (SL) HPS42 (CS) HPS51 (SS) HPS41 (CS) SIZE A NPT A BW, SW B C C1 D E1 E2 F1 F2 G Cv Torque Weight Lbs SW 1/ / / / APPLICABLE STANDARDS Body Wall Thickness ASME B16.34 NPT and SW Ends ASME B16.11 Butt Weld Ends ASME B16.25 Basic Dimensions ASME B16.34 Testing Standards ASME B16.34, API598 NACE MR All valves are hydrostatically shell tested to 1.5 x rating. All valves 100% air tested under water at psi. Complies with API-598, BS 6755 Pt. 2. Mounting Dimensions SIZE d K L M P W ISO 1/ #10-24UNC F04 3/ #10-24UNC F #10-24UNC F04 1 1/ /4-20UNC F /16-18UNC F07 2 1/ /16-18UNC F07 3 CONSULT FACTORY /2-13UNC F10 IMPORTANT: Mounting Dimensions Are for Estimating Purposes Only. Consult Factory Before Manufacturing Pressure Temperature Rating 1/4-2 1/2 Size 4 Size Body rating in the chart is for CF8M material. Max. WCB body rating is 1580 psi for class 600. Consult factory for Rating higher than 800 F Due to continuous development & improvement of our product range, we reserve the right to alter the dimensions & technical data included in this brochure

6 Tech Bulletin Page 51F-13 Dimensions - Flanged Class 600 Technical Submittal Flo-Tite, Inc. Pressure Temperature Rating SIZE A B C C1 D E F Cv Torque in-lb 1/ / / / / Body rating in this chart is for CF8M material. Max. WCB body rating is 1480 psi for class 600. APPLICABLE STANDARDS Body Wall Thickness ASME B16.34 NPT and SW Ends ASME B16.11 Butt Weld Ends ASME B16.25 Basic Dimensions ASME B16.34 Testing Standards ASME B16.34, API598 NACE MR All valves are hydrostatically shell tested to 1.5 x rating. All valves 100% air tested under water at psi. Complies with API-598, BS 6755 Pt. 2. Valves will be supplied with full cast or weld on flanges Tri-Pro - Product Identification Code for Full Valve Model Numbers MODEL SS - Full Port NPT HPF51 SW HPF52 BW HPF53 FLG HPF56 CS - Full Port NPT HPF41 SW HPF42 BW HPF43 SS - Reduced Port NPT HPS51 SW HPS52 BW HPS53 CS - Reduced Port NPT HPS41 SW HPS42 BW HPS43 Ordering Examples by Part Numbers MODEL NPT END REDUCED PORT CS BODY BODY MATERIAL BODY MATERIAL 2ND END CONNECTION SEAT 2ND END CONNECTION SEAT STEM SEAL STEM SEAL BODY SEAL BODY SEAL OPERATOR WCB SW TFM Graphite TFM Lever 2 Ball: All ball material is supplied standard as 316SS & 304SS. If different material is required please specify as special feature Stem: All stem material is supplied standard as 17-4PH. Please specify as special feature if SS316 is needed. Special Features are noted at the end of the identification number, please see special feature codes. For extended number, see Tech Bulletin page 191. Ordering Information When placing an order or requesting a quotation, please provide as many details on the application as possible such as media type, temperature, pressure, pipe size, etc. Flo-Tite is dedicated to products of high quality with continuous design improvements. All information provided is subject to change without notice. SIZE OPERATOR 316SS SS Threaded 1 TFM F TFM F TFM F Lever 1/4 8 L WCB CS Socket Weld 2 CTFM Y CTFM Y RTFM X Locking 3/8 10 Alloy 20 A2 Butt Weld 3 PTFE T PTFE T PTFE T Oval 1/2 15 O 316L SL Flanged RPTFE R RPTFE R RPTFE R Locking 3/4 20 Flanged /50 S 50/50 S 50/50 S Gear S 1 25 Flanged UHMWPE U UHMWPE U UHMWPE U Deadman U 1 1/4 32 PEEK P Graphite G Graphite G Actuator G 1 1/2 40 Cavity Filled C Bare Stem N 2 50 Metal M 2 1/2 65 SPECIAL FEATURE Media Containment HPS41 CS 2 F G F L 50 H3 SIZE

7 Flo-Tite, Inc. Dimensions - Actuation / Flow Data Tech Bulletin Page 51G-13 Pneumatic Actuator Dimensions shown in this drawing are for full port units based on 80 psi air to actuator, valves with standard seats, clean fluid only at ambient temperatures and pressures not to exceed 800 psi. Consult factory for additional actuator types and dimensional drawings. Tri-Pro in Control Valve Service Flo-Tite also offers modulating V-port control valves. The V-ball is characterized to meet virtually all flow requirements. See tech bulletin 120. SIZE A A Spring Return Actuator 80psi Double Acting Actuator 80psi A 600# BW, B C1 C2 NPT Actuator Actuator Flange SW C3 C D C3 C D Model Model 1/ C-SR C-DA040 3/ C-SR C-DA040 1/ C-SR C-DA040 3/ C-SR C-DA C-SR C-DA / C-SR C-DA / C-SR C-DA C-SR C-DA / C-SR C-DA C-SR C-DA C-SR C-DA140 All figures stated above are generally accepted average breakaway torque ratings for clean wet service Torque Factors for Special Applications: 1 - increase the breakaway torque by 20% for dry gas service or demineralized water; 2 - add 10% for infrequent cycling; 3 - add 40% for slurry or light abrasive content; 4 - add 60% for metal seated valves, class V shut-off 5 - deduct 10% for high lubricity service Torque figures are for valves up to 800 psi service. For higher pressure applications consult factory. Valve torque can vary due to pressure, media and temperature. The information provided above should be considered as a guide only and must be adjusted according to experience and judgment. All Tri-Pro Valves have integrally cast mounting pad for ease of mounting actuation equipment. V-ports 15, 30, 60, 90 deg V & custom designs are available Tri-Pro in Crygenic Service The Tri-Pro series can be provided specifically for cryogenic applications.all cryogenic ball valves have extended bonnets. They offer exceptional performance under the most extreme cold working temperature conditions. See tech bulletin page 138.

8 True High Performance Ball Valve Technology Tech Bulletin Page 51H-13 A superior quality, rugged, and universal purpose valve for all fluids ideal for saturated or superheated steam, slurries, semi-solids and corrosive services in endless industrial, chemical, power, gas, paper and original equipment applications. Three Piece Design Offers a wide selection of pipe end connections. allows easy access to internal valve components. Swing-out center body Fully Protected Body Seals Prevents seal ruptures in high pressure or steam applications. Live-Loaded-Blow-Out-Proof Bottom Entry System Secure Body Bolting Integral Actuator Moutning Pad Captured Seats Weld-in-Place High Strength Stem Self adjust with pressure and temperature fluctuations. Blow-out proof Bottom Entry Stem, antistatic grounds help prevent accidents and injuries. Cap screws - fully encapsulated secure end caps to tapped center body. Insuring ease of foolproof body assembly every time. Also protects bolts from outside environment. Ideal for actuation, ISO-5211 bolting, actuators may be retrofitted without disturbing the pipeline. Allows for secondary containment unit to be added when necessary. Pocketed and recessed seats with secondary metal backup seal, meeting API Super-TEK TFM, 50/50, metal seats and more. Heat sink construction allows in-place welding, prevents damage to soft seat rings and eliminates the need to disassemble valve for welding. Assures safe & cost effective installation. Parallel flat stem head for positive ball position indication. High strength 17-4 PH stainless steel is provided as standard. Lockable Safety Handle Prevents valves from being opened or closed accidently. OSHA standards with locking device. Lock-out meets MATERIAL IDENTIFICATION Tri-Pro with Media Containment Units Flo-Tite s marking system follows MSS SP guidelines. In addition to the casted body information, all valves have metal name plates that identify all valve soft parts. Valve users worldwide will be able to contact Flo-Tite quickly for any installation or service requirements as the company website address will be on all valves. TM Flo-Tite, Inc. flo TITEE 4815 West 5th St. valves & controls Lumberton, NC P. O. Box 1293 Lumberton, NC Website: The I-SO-Mount platform is ideal for the addition of our secondary containment units. Flo-Tite s media containment unit offers in-line maintenance for stem repair, protection for high temperature service, fugitive emission monitoring for early leak detection, positive displacement. It also can be used as a high tech stem extension. Tel: (910) Fax: (910) flotite@flotite.com Due to continuous development & improvement of our product range, we reserve the right to alter the dimensions and techcal data included in this brochure

9 AIR CON II Pneumatic Actuators Tech Bulletin Page 154A-09 C Series Pneumatic Rack & Pinion Rotary Actuators Spring Return & Double Acting Torque Range 50 thru in-lbs Independent Travel Stop Adjustment Range of 5 o for the 90 o Rotation

10 Features and Benefits Tech Bulletin Page 154B -09 Torque Range at 80 Psig Air Pressure: Double Acting: ,500 lbf-in Spring Return: 50-16,500 lbf-in Cycle Life: up to 1 million cycles Extruded Aluminum Body with standard hard anodizing finish and polished internal surfaces Die Cast Aluminum End Caps with powder polyester painted, PTFE or nickel plated. Position Indicator with NAMUR slot for easy accessory mounting High Precision Nickle Alloy Steel Blow-out Proof Pinion for corrosion protection and fully confirms to ISO 5211 and NAMUR. Dual Opposed Rack Pistons with low friction bearings and guides for high performance, long cycle life and fast operations. Easily inverting the pistons for reversing rotation. Linear Torque Output from 0º through 90º stroke. Independent Travel Stop Adjustments of ±5º in both open and closed positions for easily exact valve alignment. High Performance Pre-loaded Springs Cartridges allow for greater safety and longer spring life. Double acting can be easily converted to spring return by adding the cartridges. Different torque requirements can also be safely achieved by changing the quantity of springs. NAMUR Solenoid Mounting Design permitting direct mounting of solenoid valves. Stainless Steel 304 Fasteners as standard High Quality Selected O-rings provides troublefree operation for wide range temperature applications. Precision Replaceable Insert including variable internal geometry configuration for customer requirement available. Optional Corrosion Protection available for body and end caps. 154B

11 Tech Bulletin Page 154C -09 Operations Double Acting A B A B By supplying air to Port A, pressure is applied to the center chamber and forces the dual pistons outward. Linear piston force is transferred via gear racks to the pinion gear, causing the pinion to turn counterclockwise while the air is being exhausted from Port B. By supplying air to Port B, pressure is applied to the outside chamber and drives the dual pistons inward. The action causes the pinion to turn clockwise while the air is being exhausted from Port A. Spring Return A B A B By supplying air to Port A, pressure is applied to the Upon loss of air pressure, the stored energy in the center chamber, forces the dual pistons outward compressed springs forces the pistons inwards and compresses the springs in the outside producing rotary motion with exhaust air exiting at chambers and produce counterclockwise rotary. Port A. This "fail safe" position is held by spring Exhaust air exits at Port B. force until air pressure reapplied to Port A. Installation of Springs for Spring Return Actuator 5 Springs 6 Springs 7 Springs 8 Springs 9 Springs 10 Springs 11 Springs 12 Springs Even spring set is recommended for high cycle application. 154C

12 Materials of Construction Tech Bulletin Page 154D (Optional) No. Part Description Qty. Material No. Description Qty. Material 1 Indicator Cap Screw 1 Plastic / Stainless Steel 15 Spring (Cartridge) 0~12 High Alloy Spring Steel 2 Position Indicator 1 Plastic (ABS) 16 Bearing (Piston) 2 Polyoxymethylene (Delrin) 3 Pinion Snap Ring 1 Stainless Steel 300 Series 17 O-ring (Piston) 2 NBR 4 Thrust Washer 1 Stainless Steel 300 Series 18 Piston 2 Die-Casting Aluminum 5 Thrust Bearing 1 Polyoxymethylene (Delrin) 19 Plug 2 NBR 6 Body 1 Extruded Aluminum Alloy 20 O-ring (Adjust Screw) 2 NBR 7 Piston Guide 2 Polyoxymethylene (Delrin) 21 Stop Nut (Adjust Screw) 2 Stainless Steel 300 Series 8 O-ring (Pinion Top) 1 NBR 22 Adjust Screw 2 Stainless Steel 300 Series 9 Bearing (Pinion Top) 1 Polyoxymethylene (Delrin) 23 Stop Screw 2 Stainless Steel 300 Series 10 Inside Washer 1 Polyoxymethylene (Delrin) 24 Nut (Stop Screw) 2 Stainless Steel 300 Series 11 Cam 1 Alloy Steel * 25 O-ring (End Cap) 2 NBR 12 Pinion (Drive Shaft) 1 S.S. 300 Series / Nickel Plated Alloy * 26 End Cap 2 Die-Casting Aluminum 13 Bearing (Pinion Bottom) 1 Polyoxymethylene (Delrin) 27 End Cap Screw 8 Stainless Steel 300 Series 14 O-ring (Pinion Bottom) 1 NBR 28 Shaft Adapter 1 Sintered Metal * Stainless steel for model DA/SR083 and smaller only. 154D

13 Tech Bulletin Page 154E-09 Dimensions NAMUR PINION DETAIL K V MODEL C-DA40, DA/SR C-DA/SR V M5 x 0.32 NAMUR J ØD M6 E H G F L A C B U T M 4xS /4"-NPT /2"-NPT M5 x M6 x /4" NAMUR 1/2" NAMUR 4 x R MODEL: C-DA/SR-270 M Unit: inch Model A B C D E F G H J K L M R S T U C-DA M5 x 8 M6 x 10 F03/1.417 F05/1.969 C-DA/SR M5 x 8 M6 x 10 F03/1.417 F05/1.969 C-DA/SR M6 x 10 M8 x 13 F05/1.969 F07/2.756 C-DA/SR M6 x 10 M8 x 13 F05/1.969 F07/2.756 C-DA/SR M6 x 10 M8 x 13 F05/1.969 F07/2.756 C-DA/SR M6 x 10 M8 x 13 F05/1.969 F07/2.756 C-DA/SR M8 x 13 M10 x 16 F07/2.756 F10/4.016 C-DA/SR M8 x 13 M10 x 16 F07/2.756 F10/4.016 C-DA/SR M10 x 16 M12 x 20 F10/4.016 F12/4.921 C-DA/SR M10 x 16 M12 x 20 F10/4.016 F12/4.921 C-DA/SR , M16 x 25 F14/5.512 C-DA/SR M16 x 25 F14/5.512 C-DA/SR , M20 x 25 F16/6.496 C-DA/SR M20 x 25 F16/6.496 Consult factory for C-DA32 information. 154E

14 Technical Data Tech Bulletin Page 154F -09 Spring Return Actuators Output Torque (lbf-in) Output Air to Spring Spring Return Air Pressure (PSI) Output Actuator Type Spring 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 90 o 0 o No. Start End Start End Start End Start End Start End Start End Start End Start End C-SR C-SR C-SR C-SR C-SR C-SR F

15 Tech Bulletin Page 154G -09 Technical Data Spring Return Actuators Output Torque (lbf-in) Output Air to Spring Spring Return Air Pressure (PSI) output Actuator Type Spring 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 0 o 90 o 90 o 0 o No. Start End Start End Start End Start End Start End Start End Start End Start End C-SR C-SR C-SR C-SR C-SR C-SR C-SR G

16 Technical Data Tech Bulletin Page 154H -09 Double Acting Actuators Output Torque (lbf-in) MODEL Air Pressure (Psig) C-DA C-DA C-DA C-DA C-DA C-DA C-DA C-DAI C-DA C-DA C-DAI C-DA C-DA C-DA Weight (lbs) MODEL C-DA C-SR Maximum Air Consumption (cu. inches) Per Stroke Model Action CCW CW Actuator Cycle Speed (sec.) Action Model CCW DA SR CW DA SR H

17 Tech Bulletin Page 154I -09 Specifications Operating Conditions Operating Media: Dry and lubricated air, or non-corrosive gas. The maximum particle diameter must be less than 30 m. Air Supply Pressure: The minimum supply pressure is 35 psig. The maximum supply pressure is 150 psig. Operating Temperature: Standard (NBR O-ring): -4 o F to 175 o F. Low Temperature (Silicone O-ring): -30 o F to 175 o F. High Temperature (Viton O-ring): 5 o F to 300 o F. Stroke Adjustment: Stops allow adjustment range of ±5 o for the rotation at 0 o and 90 o positions Stroke Adjustment 100 Application: Both Indoor and Outdoor. Interface Specification Drive and Flange to ISO 5211 configuration for easy direct mount onto a valve or connection with standardized mounting hardware. The NAMUR Drive Pinion and NAMUR top mounting connection for direct installation of accessories such as Limit Switch and Positioner. Air supply connection is designed in accordance with NAMUR Standard to install solenoid valve. Body and End Finish Electroless Nickel Plating Infused Housing Actuators Provide an effective corrosion resistant Application Different colors powder polyester painted and treatment body and ends available. 154I

18 Actuators Sizing Guide Tech Bulletin Page 154J -09 Double Acting Actuators As shown in the figure, the output torque of double acting actuator is constant in both clockwise and counterclockwise rotation. Actuator can be sized by using steps as follow: Obtain the published maximum valve torque Add recommended safety factor (margin) to the published torque to get the required operating torque. The suggested safety factor for Double Acting Actuator in normal working conditions is at least 20%. Refer to the table of Double Acting Actuator Output Torque above, use the Air Supply Pressure to find the torque that greater than the required operating torque. Check the table Model item to determine the appropriate actuator. Double Acting Torque Curve Start End Torque 0 90 Example: A published highest seating/unseating torque for a 8 high performance butterfly is 2600 lbf-in; the hydrodynamic torque for 2 psi pressure drop is 500 lbf-in. The maximum valve torque is = 3100 lbf-in The required operating torque equals to x 20% = 3720 lbf-in Known Air Supply Pressure 80 psig, the first actuator torque that exceeds to the required torque is 4177 lbf-in From the table, the selected double acting actuator model is C-DA140. Spring Return Actuators The output torque of spring return actuator is obtained by two operation - Air Stroke and Spring Stroke. Each stroke produces two different values in the operation end position "Start" or "End" shown in the right figures. The four values are used for sizing the actuator. Obtain the published maximum valve torque in work conditions. Add recommended safety factor (margin) to the published torque to get the required operating torque. The suggested safety factor for Spring Return Actuator in normal working conditions is 10%. Refer to the table of Spring Return Actuator Output Torque above, use the Air Supply Pressure to locate the Air End torque greater than the required operating torque. Move the table Spring Return Output column. Check the Spring End torque if it exceeds the required torque. Read left cross the table to locate the Spring Numbers and Actuator Model to determine the appropriate actuator size and spring numbers Start End Spring Return Torque Curve Torque Air Stroke 0 90 Torque Spring Stroke 0 90 Example: Given a maximum published torque for a 2 flanged valve in full differential pressure is 400 lbf-in The required operating torque is x 10% = 440 lbf-in Given Air Supply Pressure is 80 psig, find the Spring Return actuator both Air End torque (487 lbf-in) and Spring End torque (454 lbs-in) values exceeding to the required torque (440 lbf-in) Cross the table to the left, the selected Spring Return actuator model is C-SR End Start 154J

19 Tech Bulletin Page 154K-09 Ordering Information How To Order Series Type Model Spring Qty. Seals Option Color Code Coating C SR - Spring Return DA - Double Acting N - NBR S - Silicone V - Viton FO - Fail Open Operation X - Special (B-) Body Color (E-) End Color T - TFE P - Polyester X - Special Quality Assurance All actuators are manufactured in a registered ISO facility All actuators are 100% inspected and tested in factory Each actuator is marked with a unique serial number for full traceability. We can also provide valve automation accessories, including Limit Switches, Positioners, Solenoid Valves, and Mounting Hardware. Other Series of Actuators A Series Actuator Stainless Steel Body, Pinion, Pistons and Fasteners Model A-DA/SR Torque: up to 6500 lbf-in for DA 3600 lbf-in for SR B Series Actuator Aluminum Body, Ends, Wide Range of Selection Model B-DA32-400, SR Torque: up to lbf-in for DA lbf-in for SR Special Stroke and 3-Position Actuators are also available 154K

20 Tech Bulletin Page 154L-09 AIR CON Automation Accesories Flo-Tite Offers A Complete Line of Ball and Butterfly Valves Flo-Tite, Inc. P.O. Box 1293 Tel: (910) East 21st Street Lumberton, NC Fax: (910) Lumberton, NC Website: flotite@nc.rr.com This brochure is general in nature and manufacturer reserves the right to alter dimensions, materials or to make design improvements

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22 FLO TITE valves & controls TM DESIGN FEATURES AND STANDARDS Proprietary PC Boards with industrial grade components soldered into place eliminate 90% of the internal wiring found in most actuation products. Tech Bulletin Page 152A-13 Flo-Tite s Promation Series offers a full line of industrial actuators that are designed & constructed to meet the demands of industrial installations & applications. Rugged Board Design Rugged Board Mounted Components NEMA 4X Rated Powder Coated Aluminum Enclosure Anti-Condensation Heater (Standard Equipment) Incoming Connections Clutchless Manual Override Form C Auxiliary and Limit Switches Single connection for motor control Epicyclic Gearing Color-Coded C Cams Flo-Tite ProMation Series offers full proportional control with several control options on all its models Full Featured Proportional Control AutoCalibration Several Control Signal Inputs 4-20mA 2-10vdc 1-5vdc Self-Powered Feedback Loop Generator Joystick Control for Programming Fault Indicator Temperature Feedback Joystick Control Status Indicator Processor Display On-Board Diagnostics Drive Direction Indicators

23 FLO TITE valves & controls TM Quarter Turn Non-Spring Return Actuators Tech Bulletin Page 152B-13 Product Torque Output Run Time Draw Mounting Information Height Weight Family in lbs Nm Sec 120 vac) ISO pt Female Drive mm in lbs PZ F03/F PZ F03/F P F03/F P1.A F P1.B F03/F P1.C F03/F P F P F P3.0 1, F P3 1, F P4.0 2, F P4 3, F P5 4, F P6 5, F P7 8,900 1, F P8 13,500 1, F P9 17,500 2, F16 75* P10 22,000 2, F16 75* P11 26,500 3, F16 75* P13 40,500 4, F25 72* Product Ordering Product Family Voltage Level Control Special Designations P P N 4 - Note: Not all combinations are possible. Please consult factory VAC/DC 24VAC/DC 120VAC 230VAC 230V 3 Phase 380V 3 Phase 480V 3 Phase On/Off/Jog Proportional Non-Spring Return Quarter Turn Spring Return Failsafe Electric Actuators - P Product Torque Output Run Time Spring Return Time (Sec) Draw Mounting Dimension Height Weight Family in lbs Nm Sec 24 v 120 /230 v 120 vac) ISO pt Female Drive mm in lbs PA F PB 1, F PC 1, F PD 2, F With Manual Override PAO F PBO 1, F PCO 1, F PDO 2, F Product Ordering N 4 NEMA 4X Product Spring Voltage Family Direction Level Control PCO - CCW 120 P S 4 CW CCW 12VAC/DC 24VAC/DC VAC/DC 24VAC/DC 120VAC - P On/Off/Jog Proportional S Spring Return 4 NEMA 4X AC DC RO RC MCC XMCC TS 12 or 24VAC 12 or 24VDC Relay Open (2 pos) Relay Close (2 pos) Motor Control Center Used w/ Field Switchgear Torque Switch Note: 24v available in on/off only Note: Not all combinations are possible. Please consult factory.

24 FLO TITE valves & controls Power Backup Units (PBU) TM Local Control Stations (LCS) ProMation LCS s can be remotely located or directly mounted on the actuator providing an array of controls and displays of functions being performed. LCS s are typically used when there is a need to take control of an actuator at or near the actuator s location. The LCS s can be confi gured in a wide range of options from Mode Select and On/Off switches to units indicating proportional signals, valve position, power on, valve open and valve closed. ProMation PBU s are designed for Quarter Turn (P) and Linear (PL) series of actuators. The PBU s provide backup power in critical applications. Upon loss of power, the actuators are driven to a fi eld selectable position, such as open or closed. PBU options include visual indication of the actuator position as well as remote status of incoming power and battery system. Flo-Tite, Inc West 5th St. Lumberton, NC P. O. Box 1293 Lumberton, NC Website: LCS A Tech Bulletin Page 152C-13 Extraordinary Electrical Engineering Applied to Industrial Actuators Exclusive ProMation AutoCalibration Eases Installation ProMation Engineering s proportional controls are the only actuators that offer AutoCalibration that allows set up at the push of a button; making installation, maintenance and re-installation easy and repeatable. Fault Indicator and On-Board Diagnostics Can Reduce Wiring Issues The ProMation proportional control board will indicate when input signals are miswired and will not operate. On-Board diagnostics show status of the actuator, incoming signal, feedback signal as well as a history of operating parameters for additional process analysis. Multiple Input Signals Increase Flexibility ProMation Engineering proportional controls are compatible with most industrial control signals (4-20mA, 1-5vdc or 2-10vdc). BUS network interfacing is also available. Wide Voltage Range for All Industrial Applications ProMation Engineering manufactures actuators to operate under 12VDC/VAC, 24VDC/VAC, 120VAC, 230VAC power, as well as 230V, 380V, 460V & 575V 3 phase power. LCS J/K Full Documentation We offer complete wiring diagrams, fi eld installation manuals and set up documentation for all our products, both in printed and digital form. We regularly host customized educational webinars for our customers. Industrial Applications ProMation Engineering actuators have been installed to operate process controls such as butterfl y valves, ball valves, high performance butterfl y valves, plug valves and dampers, in a broad range of demanding industrial applications. Tel: (910) Fax: (910) flotite@nc.rr.com Due to continuous development & improvement of our product range, we reserve the right to alter the dimensions and techcal data included in this brochure

L J H F

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