3 MASTER STAR & 1 SUPER STAR

Transcription

1 APPROVAL CERTIFICATE No. LRC 004 MASTER STAR & SUPER STAR FORGED STEEL BALL VALVES PED / EC ATEX 4/ CE 00 Certificate N : RPS 0004/0 Tech. File N ST0 ATEX P0 P0 MAC/0//TO/ MAC/0//TO/ D0

2 MASTER STAR CONSTRUCTION MATERIAL Body Shape for: /4 to /4 Full Bore / to Reduced Bore Number of Bolts: Body Shape for: to./ Full Bore./4 to Reduced Bore Number of Bolts: Suggested materials after years service Empfohlene ersatzteile für Jahres betrieb Pièces de rechange conseillées pour ans de service Recambios aconsejados para años de servico Suggested materials after 5 years service Empfohlene ersatzteile für 5 Jahres betrieb Pièces de rechange conseillées pour 5 ans de service Recambios aconsejados para 5 años de servico ITEM A B Q.TY Part name Bezeichnung Handle Handhebel Nut Mutter Packing ring Stopfbuchsenpackung Spring washer Tellerfedem Antistatic stem Antistatische spindel Gland packing Druck ring Thrust washer Spindeldichtung «O» Ring stem «O» Ring spindel Ball Kugel Seats Sitzring Body seal Gehäusedichtung Body Gehäuse End connections Anschlubstutzen Stoppin Anschlag Bolts Gehäuseschrauße Stop washer Sicherungsscheiße Body seal Gehäusedichtung Designation Componentes Levier Maneta Ecrou Tuerca Garniture Junta eje Rondelle ressort Arandela Tige antistatique Eje antiestatico Fouloir Estopada Rondelle butée Junta eje Joint torique Torica eje Sphère Espera Sièges Asientos Joint de corps Junta cuerpo Corps Cuerpo Embout Terminales Butée Tope Vis Goujon Rondellefrein Arandela de seguridad Joint de corps Junta de cuerpo A05/F C.S. Galvanized Plastic cover C.S. Cadmium Plated Special S.S. S.S. S.S. Reinf. PTFE VITON S.S. TRSBU TSVG ASTM A05N ASTM A05N ASTM A B Galvanized LF/F C.S. Galvanized Plastic cover C.S. Cadmium Plated Special S.S. S.S. S.S. Reinf. PTFE VITON S.S. TRSBU TSVG A LF A LF ASTM A B F/F C.S. Galvanized Plastic cover S.S. Special S.S. S.S. S.S. Reinf. PTFE VITON S.S. TRSBU TSVG A F A FL ASTM A B DESCRIPTION CONSTRUCTION : THREE PIECES BOLTED CONSTRUCTION SOLID BALL ANTI BLOW OUT PROOF STEM DESIGN SOFT SEATS ANTISTATIC DEVICE ISO 5 ON THE TOP FOR EASY AUTOMATION FIRE TEST APPROVED. SIZE : 40 FULL BORE 5 REDUCED BORE /4./ FULL BORE / REDUCED BORE CLASS : PN 00 or ASME 00 LBS TEMPERATURE : 00 C UP TO + 0 C DESIGN : ASME B.4 ASME B. BS55 API D P.E.D. //EC ATEX 4/ CE MARKING : MSS SP5 CE 00 : ACCORDING TO DIRECTIVE //CE MODULE H CATEGORY III NOTIFIED BODY LLOYD S REGISTERED CERTIFICATE NR. RPS 00004/0 Ex IM/II GD : ACCORDING TO ATEX 4/ CE TECHNICAL FILE NR. ST0 ATEX TEST CERTIFICATE : UNI EN 004 TYPE.B UNLESS OTHERWISE REQUIRED SERVICES : FOR PETROLEUM, CHEMICALS, PETROLCHEMICALS AND ALLIED INDUSTRIES PORT DESIGN Full Bore Reduced Bore TYPE OF VALVE Master Star BASE MATERIAL BODY/TRIM / A05/MONEL A05/ 4 F44/F44 5 LF/ / L/L MONEL/MONEL F5/F5 0 All different materials HOW TO ORDER INSERT SEAT MATERIAL STEM PACKING FIRST BODY SEAL T Virgin PTFE R PTFE + 5% Fiberglass S PTFE + 5% Carbographite B PTFE + 0% Bronze U UHMWPE Polyetylene G T Virgin PTFE R PTFE + 5% Fiberglass S PTFE + 5% Carbographite T Virgin PTFE S PTFE + 5% Carbographite V ORing Viton G NOTES: The above codifications are punched on the nameplate. Size, rating and connectoins are not in code and must be clearly shown on all orders. EXAMPLE: /" threaded NPT 00 LBS reduced bore body A05 trim with PTFE seals. ON THE ORDER MUST BE DESCRIBED : /" NPT 00 LBS TGT.G PAGE

3 MASTER STAR DIMENSION THREADED ENDS WELDED ENDS FLANGED ENDS BSP Parallel: BS DIN 5 ISO R/ UNI BSP Taper: BS DIN ISO R/ UNI NPT: ANSI B 0. S.W.: ASME / ANSI B. BS 55 B.W. P.E.: ASME / ANSI B.5 Sch. 5S0S400XS Note: other overall lenghts are available on request. Instruction for welding the valve on the line: With the valve in open position tackweld in four points on both ends. Liftout the center piece and complete the welding. Insert the center piece and control for easy operation. INTEGRAL NIPPLES S.W.: ASME / ANSI B. BS 55 B.W. P.E.: ASME / ANSI B.5 Sch. 5S0S400XS Note: other overall lenghts are available on request. WELDED NIPPLES: ASME / ANSI B0 B.W. P.E. Sch. 0400XS Instruction for welding the valve on the line: With the valve in open position tackweld in four points on both ends and then complete the welding without desmantling the valve. FLANGES to ASME / ANSI B.5 FACE to FACE to ASME / ANSI B.0 Note: when flanges are RF type of finish must be stated on the order. FLANGES to DIN DIN PN DIN 4 PN5 DIN 5 PN40 FACE to FACE to EN 55 Basic Seried (DIN 0 F) FULL BORE VALVE SIZE NPT BSP B.W. S.W. INTEGRAL B.W. S.W. NIPPLES WELDED B.W. P.E. A PN 5 40 DIMENSIONS mm / FLANGED 00 RF RJ RF RJ B C D ISO 5 NPT BSP B.W. S.W. WEIGHT KG/LBS NIPPLES INTEGRAL WELDED PN FLANGED 00 / F / F / F / F F / / REDUCED BORE VALVE SIZE NPT BSP B.W. S.W. INTEGRAL B.W. S.W. NIPPLES WELDED B.W. P.E. A PN 5 40 DIMENSIONS mm / FLANGED 00 RF RJ RF RJ B C D ISO 5 NPT BSPP BSPT WEIGHT KG/LBS NIPPLES INTEGRAL WELDED PN FLANGED 00 5 / F , / F F / F / DIFFERENT CONFIGURATIONS FOR MASTER STAR & SUPER STAR OVAL HANDLE T HANDLE LOCKING DEVICE Valve Size Dimension Full B. Red. B. C D Type of Extention / / / 40 5 OH Valve Size Dimension Full B. Red. B. A B Type of Handle / /4 /4./ OH / /4./ 0 / / OH./ 0 TH / / / 0 /4./ OH./ TH4 TH5 PAGE

4 SUPER STAR CONSTRUCTION MATERIAL Body Shape for: /4 to /4 Full Bore / to Reduced Bore Number of Bolts: Body Shape for: to./ Full Bore./4 to Reduced Bore Number of Bolts: Body Shape for: to./ Full Bore./ to Reduced Bore Number of Bolts: + Suggested materials after years service Empfohlene ersatzteile für Jahres betrieb Pièces de rechange conseillées pour ans de service Recambios aconsejados para años de servico Suggested materials after 5 years service Empfohlene ersatzteile für 5 Jahres betrieb Pièces de rechange conseillées pour 5 ans de service Recambios aconsejados para 5 años de servico Body Shape for: Full Bore 4 Reduced Bore Number of Bolts: + For size /4 to./ Full Bore; / to Reduced Bore n 4 Bolts for Side For size Full Bore;./ Reduced Bore n Bolts for Side For size./ Full Bore; Reduced Bore n Bolts for Side ITEM A B A Q.TY Part name Bezeichnung Handle Handhebel Nut Mutter Packing ring Stopfbuchsenpackung Spring washer Tellerfedem Antistatic stem Antistatische spindel Gland packing Druck ring Thrust washer Spindeldichtung «O» Ring stem «O» Ring spindel Ball Kugel Seats Sitzring Body seal Gehäusedichtung Body Gehäuse End connections Anschlubstutzen Stoppin Anschlag Bolts Gehäuseschrauße Stop washer Sicherungsscheiße Body seal Gehäusedichtung Seat Seal Sitzdichtung Ring Seal Ring auchtung Ring Seat Ring Sitering Designation Componentes Levier Maneta Ecrou Tuerca Garniture Junta eje Rondelle ressort Arandela Tige antistatique Eje antiestatico Fouloir Estopada Rondelle butée Junta eje Joint torique Torica eje Sphère Espera Sièges Asientos Joint de corps Junta cuerpo Corps Cuerpo Embout Terminales Butée Tope Vis Goujon Rondellefrein Arandela de seguridad Joint de corps Junta de cuerpo Joints de siège Junta asientos Bague de joint Anillo de junta Bague de siège Anillo de asiento A05/F C.S. Galvanized Plastic cover C.S. Cadmium Plated Special S.S. S.S. S.S. Reinf. PTFE VITON S.S. TRSBUNPEZ TSVG ASTM A05N ASTM A05N ASTM A B Galvanized Virgin PTFE T S ASMA 05N LF/F C.S. Galvanized Plastic cover C.S. Cadmium Plated Special S.S. S.S. S.S. Reinf. PTFE VITON S.S. TRSBUNPEZ TSVG A LF A LF ASTM A B Virgin PTFE T S A LF F/F C.S. Galvanized Plastic cover S.S. Special S.S. S.S. S.S. PTFE VITON S.S. TRSBUNPEZ TSVG A F A FL ASTM A B Virgin PTFE T S A F DESCRIPTION CONSTRUCTION : THREE PIECES BOLTED CONSTRUCTION SOLID BALL ANTI BLOW OUT PROOF STEM DESIGN ENCAPSULATED SOFT SEATS ANTISTATIC DEVICE ISO 5 ON THE TOP FOR EASY AUTOMATION FIRE TEST APPROVED. SIZE : 0 FULL BORE 5 00 REDUCED BORE /4 FULL BORE / 4 REDUCED BORE CLASS : PN or ASME 00 LBS TEMPERATURE : 00 C UP TO + 4 C MATERIAL : ASTM A 05 LF L AND SPECIAL MATERIALS DESIGN : ASME B.4 ASME B. BS55 API D P.E.D. //EC ATEX 4/ CE MARKING : MSS SP5 CE 00 : ACCORDING TO DIRECTIVE //CE MODULE H CATEGORY III NOTIFIED BODY LLOYD S REGISTERED CERTIFICATE NR. RPS 00004/0 Ex IM/II GD : ACCORDING TO ATEX 4/ CE TECHNICAL FILE NR. ST0 ATEX TEST CERTIFICATE : UNI EN 004 TYPE.B UNLESS OTHERWISE REQUIRED SERVICES : FOR PETROLEUM, CHEMICALS, PETROLCHEMICALS AND ALLIED INDUSTRIES = PORT DESIGN = TYPE OF VALVE Full Bore Reduced Bore Super Star = BASE MATERIAL BODY/TRIM / A05/MONEL A05/ 4 F44/F44 5 LF/ / L/L MONEL/MONEL F5/F5 0 All different materials HOW TO ORDER 4 = INSERT SEAT MATERIAL 5 = STEM PACKING = FIRST BODY SEAL T Virgin PTFE R PTFE + 5% Fiberglass S PTFE + 5% Carbographite B PTFE + 0% Bronze U UHMWPE Polyetylene N DEVLON V PolyamideNylon P PEEK Polyther Ketone E VESPEL SP Polyimide Z TEFZEL ETFE (045) G T Virgin PTFE R PTFE + 5% Fiberglass S PTFE + 5% Carbographite T Virgin PTFE S PTFE + 5% Carbographite V ORing Viton G NOTES: The above codifications are punched on the nameplate. Size, rating and connectoins are not in code and must be clearly shown on all orders. EXAMPLE:./" butt welding 00 LBS reduced bore body A05 trim with reinforced PTFE seals. ON THE ORDER MUST BE DESCRIBED :./" BW 00 LBS SGS.G PAGE 4

5 SUPER STAR DIMENSION THREADED ENDS WELDED ENDS FLANGED ENDS BSP Parallel: BS DIN 5 ISO R/ UNI BSP Taper: BS DIN ISO R/ UNI NPT: ANSI B 0. INTEGRAL NIPPLES S.W.: ASME / ANSI B. BS 55 B.W. P.E.: ASME / ANSI B.5 Sch. 5S0S400XS Note: other overall lenghts are available on request. WELDED NIPPLES: ASME / ANSI B0 B.W. P.E. Sch. 0400XS Instruction for welding the valve on the line: With the valve in open position tackweld in four points on both ends and then complete the welding without desmantling the valve. FLANGES to ASME / ANSI B.5 FACE to FACE to ASME / ANSI B.0 Note: when flanges are RF type of finish must be stated on the order. FLANGES to DIN DIN PN DIN 4 PN5 DIN 5 PN40 FACE to FACE to EN 55 Basic Seried (DIN 0 F) FULL BORE VALVE SIZE NPT BSP NIPPLES INTEGRAL WELDED PN B.W. S.W. B.W. P.E RF DIMENSIONS mm / A FLANGED 00 RJ RF RJ RF 00 RJ B C D ISO 5 WEIGHT KG/LBS NIPPLES NPT BSP INTEGRAL WELDED PN FLANGED / F / F / F / F F / / / F F REDUCED BORE VALVE SIZE NPT BSP NIPPLES INTEGRAL WELDED PN B.W. S.W. B.W. P.E RF DIMENSIONS mm / A FLANGED 00 RJ RF RJ RF 00 RJ B C D ISO 5 WEIGHT KG/LBS NIPPLES NPT BSP INTEGRAL WELDED PN FLANGED / F / F F / F / / F , F PAGE 5

6 TECNICAL DATA PRESSURE/TEMPERATURE LIMITATIONS OF SEAT SEAL PSI 00 BAR 00 N. SUPERSTAR "S" TFE + 5% C. GRAPHITE "R" TFE + 5% FIBERGLASS "T" PTFE F.B.= FULL BORE R.B.= REGULAR BORE PSI 00 BAR 00 N. MASTER STAR "S" TFE + 5% C. GRAPHITE "R" TFE + 5% FIBERGLASS "T" PTFE F.B.= FULL BORE R.B.= REGULAR BORE S /4" to /" F.B. /" to /4" R.B. R /4" to /" F.B. /" to /4" R.B. T /4" to /" F.B. /" to /4" R.B. S /4" to " F.B. " to./4 R.B. R /4" to " F.B. " to./4 R.B. T /4" to " F.B. " to./4" R.B. S./4" to./" F.B../ to " R.B. R./4" to./" F.B../" to " R.B. T./4" to./" F.B../" to " R.B. S " to./" F.B../" to " R.B. R " to./" F.B../" to " R.B. T " to./" F.B../" to " R.B. S " F.B. 4" R.B. R " F.B. 4" R.B. T " F.B. 4" R.B SB /4" to /" F.B. /" to /4" R.B. R /4" to /" F.B. /" to /4" R.B. T /4" to /" F.B. /" to /4" R.B. SB /4" to " F.B. " to./4 R.B. R /4" to " F.B. " to./4 R.B. T /4" to " F.B. " to./4" R.B. SB./4" to./" F.B../ to " R.B. R./4" to./" F.B../" to " R.B. T./4" to./" F.B../" to " R.B C C F F PSI BAR N. SUPERSTAR D DELRIN K KEL F N NYLON (DEVLON V) G GRAPHITE F.B.= FULL BORE R.B.= REGULAR BORE N /4" to /" F.B. /" to /4" R.B. D /4" to /" F.B. /" to /4" R.B. K /4" to /" F.B. /" to /4" R.B. N /4" to " F.B. " to./4 R.B. D /4" to " F.B. " to./4 R.B. K /4" to " F.B. " to./4" R.B. N./4" to./" F.B../ to " R.B. D./4" to./" F.B../" to " R.B. K./4" to./" F.B../" to " R.B. N " to./" F.B../" to " R.B. D " to./" F.B../" to " R.B. K " to./" F.B../" to " R.B. N " F.B. 4" R.B. D " F.B. 4" R.B. K " F.B. 4" R.B. G /4" to /4 F.B. /" to R.B. G./4" to./ F.B../" to R.B. G " to F.B../" to 4 R.B. 0+ C F FLOW DATA The following flow rates were determined for ball valves in fully open position and a water temperature of 0 F (5 C). Kv value is the full capacity flow rate through the ball valve in cubic metres per hour (m /h) with a pressure drop of bar. Cv value is the full capacity flow rate through the ball valve in gallons/min. of water at 0 F with a pressure drop of psi. REGULAR BORE VALVE / /4./4././ 4 SIZE Cv KV,, The pressuretemperature rating of softseated ball valves bolted construction is determined by: Type of material group N used for valve body Type of material group N used for body bolts Type of sealing material used for seal and seats Where: A For material group N we refer to ASME/ANSI B.4 (stressdimensions thickness etc.) B For seats material we have prepared general pressuretemperature chart (at full differential pressure) based upon our experiences both in the field and in our laboratory. SOME SPECIAL SERVICE BALL VALVES OXYGEN GAS Valves tested using dry nitrogen gas. All valves are solvent cleaned and individually sealed in a polyethylene bag to prevent contamination:. TT. DRY, LIQUUID AND GASEOUS CHLORINE Valves tested using dry nitrogen gas. All valves are specially cleaned and individually sealed in a polyethylene bag. A supplementary venting hole on the ball. CRYOGENIC SERVICE HELIUM LEAK TEST Valves are dry tested. All valves are cleaned and individually sealed in a polyethylene bag. Extended stem and supplementary venting hole on the ball. For low class use T seats, medium class S seats, for class 00 and up K seats. 4 VACUUM Until 0 4 torr can use all type of starling valves. For high vacuum consult factory. 5 Phenol at low temperature Liquid asphall Steam jacket valves. ALIMENTARY FOOD SERVICE Valve cleaned, polished and cavity filled. SLURRY SERVICE Cavity filled. ABRASIVE MEEDIA Metal to metal seats. HIGH TEMPERATURE Metal to metal seats. 0 NACE (sour oil and gas) HS. All Starline FIRE SAFE valves types mmeet the requirements as a standard class. For class and must be selected proper bolts like BM LM BM. HYDROGEN PEROXIDE NITROGEN LEAK TEST Valves are dry tested. All valves are cleaned. Supplementary venting hole. FULL BORE VALVE /4 / / /4./4././ SIZE Cv KV,, 0 5 PAGE

7 AUTOMATION HOW TO TRANSFORM A MANUAL OPERATED VALVE IN AUTOMATED VALVES ) Take out the handle nut ) Take out the handle ) For size: /4 / / F.B. or / /4 R.B. handle nut is not to be fitted For bigger sizes the handle nut has to be fitted VALVE SIZE & TOP ISO TABLE FOR AUTOMATION DOUBLE ACTING ACTUATOR FULL BORE RED. BOR ISO DIMENSIONS (mm) ACTUATOR 5 A B C D E F TYPE AT 05 DA /4 F ISO F04CH4 AT 05 DA / 0 / 5 F ISO F04CH4 AT 0 DA / 5 /4 0 F ISO CH4 AT 0 DA /4 0 5 F ISO CH4 AT 0 DA 5./4 F ISO /F0CH4 AT 0 DA./4./ ISO /F0CH4 AT 0 DA./ ISO /F0CH4 AT 5 DA./ ISO /F0CH AT 0 DA./ 5 0 F ISO /F0CH AT 0 DA F ISO /F0CH Bracket Type ST ST ST ST ST ST ST ST ST4 ST4 Adaptor Type A/E A/E A/A A/A A/B A/E A/E A/B A4/G A5/E DIMENSIONS AND TORQUE TO SELECT ACTUATOR SUITABLE FOR STARLINE BALL VALVES VALVE SIZE TOP MOUNTING BREAK AWAY FULL BORE RED. BORE DIMENSION TORQUE /4 / / /4./4././ / /4./4././ A M0x M0x M0x Mx.5 Mx.5 M5x.5 M5x.5 M5x.5 Mx.5 B... C M4x 5 0 Mx BREAK AWAY TORQUE AT MAX. WORKING PRESSURE WITH SEATS TYPE PTFE + 5% C. GRAPHITE S FOR SEATS IN VIRGIN PTFE T 5%. CONVERSION FACTORS: Nm= 0, Lbin / Ib.ft.=.5 Nm / Nm=, Lbin D ØE F M5x M5x M5x M5x M5x Mx0 Mx0 Mx0 Mx ØG ØH I Nm VALVE SIZE & TOP ISO SPRING RETURN ACTUATOR (S0) FULL BORE RED. BOR ISO DIMENSIONS (mm) ACTUATOR Bracket Adaptor 5 A B C D E F TYPE Type Type AT 0 S0 /4 F ISO CH4 AT 0 S0 / 0 / 5 F ISO CH4 AT 0 S0 / 5 /4 0 F ISO /F0CH4 AT 0 DA /4 0 5 F ISO /F0CH4 AT 5 S0 5./4 F ISO /F0CH AT 0 S0./4./ ISO /F0CH AT 0 S0./ ISO /F0CH AT 0 S0./ ISO /F0CH AT 40 S0./ 5 0 F ISO F0/F0CH AT 40 S F ISO F0/F0CH ST ST ST ST ST ST ST ST ST4 ST4 A/A A/A A/A A/A A/E A/A A/A A/B A4/A A5/A General Remarks: ) The above actuators have been selected considering an air supply of 0 psi or 5, bar. ) On spring return actuators the N. of spring per side is 5. ) For different air supply please see Air Torque Catalogue. 4) Bracket and adaptor are dimensioned to fit Air Torque actuators. 5) When air supply for actuator is lower than 5, bar bigger actuator must be selected and bracket plus adaptor become special It must be understood that many factors can influence the torque of ball valves in field service. For this reason to SELECT PROPER ACTUATOR it must be used the TORQUE ADJUSTMENT FACTORS table no. A00/4. NET BREAK AWAY PROCESS FREQUENCE OF PROCESS VALVE SEATING SUGGESTED TORQUE TO SELECT = TORQUE OF VALVES MEDIA OPERATION TEMPERATURE MATERIAL SAFETY FACTOR ACTUATOR OR GEAR IN NM STARLINE BRACKETS ISO 5 IN STAINLESS STEEL TYPE OF BRACKET ST ST DIMENSIONS (mm) A B C D D d d ISO 5 F0/ F04 F04/ ST / ST /F0 ST F0/F0 ST F0/F0 PAGE

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