PRODUCTS FOR PV SOLAR MOUNTING APPLICATIONS ROOF MOUNT SYSTEMS...3. GROUND and pole MOUNT SYSTEMS...5. L Feet...9. Corrugated/IBR Roof Mounts...
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1 S 1 Index PRODUCTS FOR PV SOLAR MOUNTING APPLICATIONS ROOF MOUNT SYSTEMS...3 GROUND and pole MOUNT SYSTEMS...5 Power Rail Module Mounting System...6 Power Rail Extrusions...7 Power Rail Commercial Extrusions...7 Power Rail Splice Plates...8 Power Rail Commercial Mounting System - LD and MD rails...8 L Feet...9 Corrugated/IBR Roof Mounts...9 Tiled Roof Mounts...9 Tilted L Feet...9 Clamp Type Roof Mounts...10 Railess Clamp Type Roof Mounts...10 One-Piece Tilt Kits...11 Rail to Rail Attachement Bracekts...11 Aluminium steel Module Clamps with RADTM Hardware...12 Stainless Steel Module Clamps with RADTM Hardware...13 Module Clamps with Carriage Bolts...14 Turn Bolts...14 Wire Management Clip...14 Rail Span and Cantilever Distances...15 Rail Span and Cantilever Distances...16
2 S 2 Mounting Hardware Solutions for Any Application Large Scale Power Generation Grid Tied Residential Home Traffic Control Commercial, Industrial & School Buildings Wireless Site Off-Grid Residential Home Farm & Vineyard 1 5 Remote Site Power Generation Solutions Key 1. Top-of-Pole Mounts 2. POWER-FAB CRS Mounts 3. Power Rail Mounts 4. Ground Mounts Power Peak Multi-Pole Mounts Large Ground Mounts 5. Power Box Enclosures 6. Side-of-Pole Mounts 7. Power Rail Awning Mounts
3 S 3 PRODUCTS FOR PV SOLAR MOUNTING APPLICATIONS ROOF MOUNT SYSTEMS POWER-FAB CRS Mounts (CRS-G2) Non-penetrating, 5 or 10 tilt commercial flat roof mounting system Wind tunnel tested and qualified low ballast weight Secure bolt-together construction no field drilling, cutting or measuring EPDM rubber base (included) protects roof surfaces Integrated grounding tested to UL standards Ballast pans accept standard concrete cap blocks Ballasted Power Rail TM Mounts (BPRM) Non-penetrating, flush mount commercial flat roof system Power Rail top-clamping system with Lock-in-Place RAD TM Bolts High density, high energy output per square foot EPDM rubber (included) protects roof surfaces Wind tunnel tested low ballast weight Ballasted Roof Mounts (BRM) Non-penetrating, ballasted, flat roof system Module tilt angles up to 45 Adjustable tilt legs Power Rail top-clamping system with Lock-in-Place RAD TM Bolts Ballast pans accept standard concrete cap blocks EPDM rubber base (included) protects roof surfaces Power Rail TM Mounting System (PRM) P6, P8, and P14 rail options for optimal span-to-cost ratio High strength, top-clamping mounting system with Lock-in-Place RAD TM Bolts Parallel to roof or tilted mount applications Single tool assembly Attachment options for any style roof application Power Rail TM KTS Mounts (KTS) Landscape tilted commercial mounting system 5 25 tilt options to maximize energy production Ideal for East/West pitching roofs or structures Mounts directly to metal roof attachment hardware, structure or roof substrate Power Rail top-clamping system with Lock-in-place RAD hardware Please contact PLP for detailed brochures for each system
4 S 4 Awning Mounts (AM) High strength horizontal pipe, bracket and rail mounting system Full range of seasonal elevation adjustments Heavy duty stainless steel mounting hardware Factory set holes eliminate measuring and drilling Under-flange module clamp for easier installation and improved aesthetics Roof Ground Mounts (RGM) Standard version features single column of modules in landscape Low Profile design incorporates modules side-by-side in portrait Two-tier RGM features two rows of modules in portrait High-strength aluminum extrusion construction degree telescoping one-piece leg or fixed tilt designs Factory set holes eliminate measuring and drilling
5 S 5 GROUND AND POLE MOUNT SYSTEMS Power Peak TM Designed for Large Scale applications featuring fewer components Installs over pile driven standard I-Beams Mounting structures optimized to specific site requirements Field adjustable fast installation Features Lock-in-Place RAD TM Bolts Integrated grounding Multi-Pole Mounts (MPM-G2) Designed to mount on 75 mm or 100 mm SCH 40/80 pipe (installer supplied) Fewer ground penetrations than traditional ground mount systems, saving labor and materials Optional ground clearance ideal for shade structures or car ports Power Rail TM top-clamping system with Lock-in-Place RAD TM Bolts Seasonal elevation adjustments positive locking brackets Large Ground Mounts (LGM) Fixed tilt, easy to assemble pipe structures Designed to specific site requirements Power Rail top-clamping system TIG-welded, high strength aluminum fittings Schedule 40 pipe supplied by installer Top-of-Pole Mounts (TPM) Heavy gauge steel and aluminum construction Securely mount 1 to 24 modules on a single pole Module-specific design reduces parts and assembly time Preset holes eliminate measuring and drilling Seasonal elevation adjustments from 15 to 65 Mounts on standard Schedule 40 or 80 rigid steel pipe Side-of-Pole Mounts (SPM) Available in painted steel or mill-finish aluminum construction Mounting options include band clamps, u-bolts or through bolts Adjustable tilt angle Heavy duty stainless steel mounting hardware Tower mounting options available
6 S 6 Power Rail Module Mounting System Top-clamping PV module mounting system engineered to reduce installation costs and provide maximum strength for parallel-to-roof or tilt up mounting applications. The Power Rail top-clamping mounting system is designed with the professional PV solar installer in mind. The top-clamping rails utilize a single tool with a revolutionary RAD TM Fastener for faster bolt placement. The unique shape of the RAD provides an anti-rotation feature, locking the bolt in the proper orientation when installed. The high strength rigid rails also include an integral wiring channel for securing cables and providing a professional finish. The system includes a wide selection of mounting options designed for secure and water tight attachments to any roof style. Mounting Rail Options P4/P6-Rail Engineered to save cost on shorter span applications P8-Rail P14-Rail Engineered for longer span and heavier snow conditions Engineered for commercial applications with greater distances between supports MD; LD AND UD RAIL Engineered for longer span commercial and utility roof and ground mount applications * Reference Rail Span and Cantilever Charts on the page 15 and 16. Features High Strength Reliable Design Engineered rail profiles for maximum strength-to-weight ratio Structural Marine Grade Aluminum rail construction High Strength stainless steel module clamps and hardware Reduced Installation Time and Costs Single Tool Assembly all M8 hardware AD Fastener for quick bolt placements anywhere along rail Under flange clamping option Integral Wiring Channel for securing cables Standard lengths up to 27 feet eliminate costly rail splices Snap-In WEEB Integral module grounding option Flexible Mounting Options Height adjustable L mounting feet Tilt Feet up to 10 degrees Telescoping and One-Piece Tilt Kits up to 65 degrees
7 S 7 Power Rail Extrusions Power Rail is an engineered profile extrusion made from Series 6000 structural aluminum. Standard finish is mill-finish aluminum. P4 Power Rail P4 Extrusion STANDARD LENGTHS PFRL P PFRL P PFRL P PFRL P PFRL P PFRL P LENGTH (m) WEIGHT PER UNIT (kg) P6 Power Rail P6 Extrusion STANDARD LENGTHS PART# PFRL P PFRL P PFRL P PFRL P PFRL P PFRL P LENGTH (m) WEIGHT PER UNIT (kg) P8 Power Rail P8 Extrusion STANDARD LENGTHS PFRL P PFRL P PFRL P PFRL P PFRL P PFRL P LENGTH (m) WEIGHT PER UNIT (kg) Power Rail Commercial Extrusions STANDARD RAIL LENGTHS MD PART NO LD PART NO UD PART NO LENGTH (m) PFRL-MD-6200 PFRL-LD-6200 PFRL-UD PFRL-MD-7200 PFRL-LD-7200 PFRL-UD PFRL-MD-8200 PFRL-LD-8200 PFRL-UD
8 S 8 Power Rail Splice Plates The Power Rail Splice Plates are made from High Strength Aluminum. Includes hardware. Splice Plates PFSP-P6-2H PFSP-P6-4H PFSP-P8-2H PFSP-P8-4H Splice Assembly-P6 2 Hole Splice Assembly-P6 4 Hole Splice Assembly-P8 2 Hole Splice Assembly-P8 4 Hole P4/P6 - Splice Plate P6/P8-4-Hole Splice Plate Power Rail Commercial Mounting System - LD and MD rails PFMD-SPK PFLD-SPK PFUD-SPK PFFT-MB Splice Kit -MD Rail Splice Kit - LD Rail Splice Kit - UD Rail Mounting base bracket Splice Plate - Includes thread cutting fasteners Splice Plate and Mounting Bracket Splice Plate installs quickly with self cutting screws provided Rail Clamp swivals for easier rail placement Universal Mounting Basse Bracket LD or MD Rail Mounting Base Bracket with M8 Hardware
9 S 9 L Feet L Feet are fabricated from high strength 5 mm aluminium and include a vertical slot for adjusting to irregular surfaces. 50m Tall PFFT L-Mounting Foot 80m Tall PFFT L-Mounting Foot Tilted L Feet PFFF5 5 Front Foot PFBF5 5 Back Foot PFFF10 10 Front Foot PFBF10 10 Back Foot PFFT PFFT Corrugated/IBR Roof Mounts The MB provides a mounting bridge over the peak of a metal corrugated or IBR roof keeping the penetration above the water diverting valleys. Includes Butyl Mastic, L-Foot not included. PFMB-xx* Mounting Bridge to Span Peaks of IBR or Corrugated Metal Roofs. ( L foot not included) PFFT-IBR-SP-xx* PFFT-IBR-WP-xx* PFFT-CI-SP-xx* PFFT-CI-WP-xx * L-Foot assembly with Mounting bridge and Mastic seal for attachment to IBR sheeting and Steel purlins. L-Foot assembly with Mounting bridge and Mastic seal for attachment to IBR sheeting and Wood purlins. L-Foot assembly with Mounting bridge and Mastic seal for attachment to Corrugated sheeting and Steel purlins. L-Foot assembly with Mounting bridge and Mastic seal for attachment to Corrugated sheeting and Wood purlins. Note: Not all IBR and corrugated metal roofs are the same. Please contact PLP to design mounting bridges that are specific to your application. * xx denotes height from trough to top of sheet profile-please specify this when ordering Includes Butyl Mastic, L foot ordered separately Tiled Roof Mounts PFTH-STD-A2 Preformed Non Adjustable Tile Hook Assembly 2X SS Rafter Fastener and Turn Bolt PFTH-ADJ-01 Preformed Adjustable Tile Hook Assembly 2X SS Rafter Fastener and Turn Bolt PFTH-ADJ-02 Preformed Bi-Directional Adjustable Title Hook Assembly 2X SS Rafter Fasteners and Turn Bolt PFTH-ADJ-03 Preformed Pressed Adjustable Title Bracket Assembly SS 2X SS Rafter Fasteners and Turn Bolt PFTH-STD-A2 PFTH-ADJ-02 PFTH-ADJ-03 PFTH-ADJ-01
10 S 10 Clamp Type Roof Mounts PFFT-SB-A PFFT-KL-A PFFT-KL-B PFFT-SB-B PFFT-KL-A Preformed Klip Lok Clamp PFFT-KL-A-M10 Preformed Klip Lok Clamp with M10 Slot PFFT-KL-B Preformed Klip Lok Clamp plus Foot Assembly PFFT-SB-A Preformed Standing Seam Sheeting Clamp Only PFFT-SB-B Preformed Standing Seam Sheeting Clamp and Foot Assembly PFFT-CL-A Preformed Craft Lock attachment Bracket Assembly PFFT-CL-A (Orientation 1) PFFT-CL-A (Orientation 2) Railess Clamp Type Roof Mounts PFFT-KL-A-100 PFFT-KL-P6-A PFFT-KL-A-100 PFFT-KL-RL-40MC PFFT-KL-RL-40EC PFFT-KL-P6-A Preformed Klip Lok Clamp Adjustable Railess Clamp (Excl Module Clamps) Preformed Klip Lok Clamp Railess, Incl. Earthling Mid Clamp Preformed Klip Lok Clamp Railess, Incl. Aluminium End Clamp Preformed Klip Lok Clamp Narrow Jaw Railess P6 (Excl Module Clamps)
11 S 11 One-Piece Tilt Kits P6 Low-Profile One-Piece Tilt Kits PFP6-OP15 PFP6-OP25 PFP6-OP35 PFP6-OP45 PFP6-OP55 PFP6-OP65 One-Piece legs for a 15 tilt One-Piece legs for a 25 tilt One-Piece legs for a 35 tilt One-Piece legs for a 45 tilt One-Piece legs for a 55 tilt One-Piece legs for a 65 tilt P6 Low-Profile One-Piece Tilt Kit Includes Strong Back, Fixed Leg, Mounting Feet, Rail Brackets and Hardware. Module Mounting Rail not included P8 Low-Profile One-Piece Tilt Kits PFP8-OP15 PFP8-OP25 PFP8-OP35 PFP8-OP45 PFP8-OP55 PFP8-OP65 One-Piece legs for a 15 tilt One-Piece legs for a 25 tilt One-Piece legs for a 35 tilt One-Piece legs for a 45 tilt One-Piece legs for a 55 tilt One-Piece legs for a 65 tilt P8 Low-Profile One-Piece Tilt Kit Includes Strong Back, Adjustable Leg, Mounting Feet, Rail Brackets and Hardware. Module Mounting Rail not included Rail to Rail Attachment Brackets PFBR-P6-P6 PFBR-P8-P8 Preformed Attachment Bracket P6 Assembly Preformed Attachment Bracket P8 Assembly PFBR-P6-P6 PFBR-P8-P8
12 S 12 Aluminium steel Module Clamps with RAD TM Hardware Module Clamps are made from high strength aluminium. RAD End Clamp with RAD Bolt Hardware PFEC- -19 Module End Clamp w/rad Hardware Note: Replace xxx with module depth from the Module Specification Sheet. Example: PFEC end clamp for Yingli YL250P-29b modules Add B suffix to part number for black powder coat. Example: PFEC-40-RAD-B. Aluminium End Clamp w/rad Bolt RAD Mid Clamp with RAD Bolt Hardware PFMC Module Mid Clamp for mm Thick Frame Aluminium Mid Clamp w/rad Bolt
13 S 13 Stainless Steel Module Clamps with RAD TM Hardware Module Clamps are Type 304 stainless steel for higher yield strength and durability. The low profile design and slim 9.5 mm gap between modules provide a professional appearance and higher module density. RAD End Clamp with RAD Bolt Hardware EC- -RAD Module End Clamp w/rad Hardware Note: Replace xxx with module depth from the Module Specification Sheet. Example: EC-40-RAD end clamp for Yingli YL250P-29b modules Add B suffix to part number for black powder coat. Example: EC-46-RAD-B. Stainless Steel End Clamp w/rad Bolt RAD Mid Clamp with RAD Bolt Hardware MC RAD MC RAD MC RAD MC RAD MC RAD Module Mid Clamp for mm Thick Frame Module Mid Clamp for mm Thick Frame Module Mid Clamp for mm Thick Frame Module Mid Clamp for mm Thick Frame Module Mid Clampfor mm Thick Frame Stainless Steel Mid Clamp w/rad Bolt Earthing RAD Mid Clamp with RAD Bolt Hardware PFMC AMP Preformed Stainless Steel Midclamp Assembly with Integrated Earthing 35-45mm.(UL b rated) PFMC RAD
14 S 14 Module Clamps with Carriage Bolts Universal End Clamp PFP6-ECU PFP8-ECU Universal End Clamp w/set Bolt for P6 Universal End Clamp w/set Bolt for P8 Turn Bolts PFRB-20-A PFRB-60-A Preformed Stainless Steel 20mm RAD Bolt Assembly Grade A2 Preformed Stainless Steel 60mm RAD Bolt Assembly Grade A2 Wire Management Clip PFP8-WC PFP8-AL-Clip Wire Management Clip Stainless Steel Wire Management Clip Aluminium PFP8-WC PFP8-AL-Clip
15 S 15 Rail Span and Cantilever Distances P4 RAIL SNOW LOAD IN kg/m / (M) KPH WIND SPEED (KPH)* P6 RAIL SNOW LOAD IN kg/m / (M) KPH WIND SPEED (KPH)* P8 RAIL SNOW LOAD IN kg/m / (M) KPH WIND SPEED (KPH)*
16 S 16 Rail Span and Cantilever Distances UD RAIL SNOW LOAD IN kg/m WIND SPEED (KPH)* / (M) KPH LD RAIL SNOW LOAD IN kg/m WIND SPEED (KPH)* / (M) KPH MD RAIL SNOW LOAD IN kg/m WIND SPEED (KPH)* / (M) KPH * Exposure C Category Only
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