Selection guide Standard preforming machines 2 Insertion machines & Process automation 3. Cutting machine for loose and radial components 4
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2 Home SUMMARY Selection guide Standard preforming machines 2 Insertion machines & Process automation 3 Standard preforming machines PMC1 PMC2 C1,C4 CR MCK MK6 MK9 TRK Cutting machine for loose and radial components 4 Cutting & preforming machine for loose and radial components 5 Manual cutting & bending machine for reeled and axial components 6 Cutting machine for reeled and radial components 7 Automatic cutting and preforming machine for reeled and radial components 8 Automatic cutting and preforming machine for reeled and axial components 10 Automatic cutting and preforming machine for reeled and axial components 13 Automatic cutting and preforming machine for stick and radial components 17 Insertion machines & Process automation P300 P400 AXIS 350 Semi-automatic insertion machine for reeled connections 18 Semi-automatic insertion machine for stamped terminals and SMD connections 19 Automatic insertion machine for stamped terminals and SMD connections 20 AXOSPLICE SMD tape splicing system 22 AXOSPLICE SMD tape splicing tool , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A 1
3 STANDARD PREFORMING MACHINES Axial components C1-C4 C1: manual cutting and bending machine for reeled components C4 : stand-off forming for axial components. C1MOTORISED C4 MOTORISED C1motorised : automatic cutting and bending machine for reeled components C4 motorised : stand-off forming for axial components. MK6 Automatic cutting and preforming for reeled components. MK9 automatic cutting and preforming machine for reeled components with removable standard tools and large preforming range. Radial components PMC1 Loose components cutting machine. PMC2 Cutting and preforming machine for loose components. CR Cutting machine for reeled components and CR motorised.. MCK Cutting and preforming machine for reeled components with removable standard tools and large preforming range. TRK Cutting and preforming machine for stick components (ie : transistors T0 220). SPECIFIC PREFORMING MACHINES Sensor preforming machine , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A
4 INSERTION MACHINES & PROCESS AUTOMATION Standard equipment P300 Semi-automatic insertion machine for reeled connections. P400 Semi-automatic insertion machine. Insertion head compatible with MI200 and AXIS. AXIS Automatic insertion machine for reeled connections. Specific equipment Automatised robot assembly SMC connector assembly machine. Automatic packaging in plastic formed taped Connector assembly machine. ACCESSORIES AXOSPLICE SMD component tapes splicing systems : splicing bases and pliers. 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A 3
5 PMC1 Cutting machine for loose and radial components The PMC1 machine is designed for precision cutting of loose and radial components. The PMC1 is adapted to small and medium series components production requirements. Technical characteristics Cutting length : 3 mm. Others on request (spacers). Lead diameter : 0,4 to 1,4 mm. Air supply : 6 bars. Option PMC11 for pins connectors precision cutting. Standard grate , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A
6 PMC2 Cutting & Preforming machine for loose and radial components The PMC2 machine is designed for precision preforming of loose and radial components. The PMC2 is a pedal-operated pneumatic press. The component to be worked on is inserted into the upper cover. When the pedal is operated, a jaw-bearing slide moves forward to shape and cut the wires against a stationary die. Technical characteristics Production rate : to components per hour. Geometric adjustment by graduated verniers of notches size. Dimensions : H = 100 mm x L = 300 mm x l = 140 mm. Air supply : 5 bars. Force : 420 dan. Security : conform to EC standards. Preforming tools :. Standard or specific toolings.. Interchangeable toolings allowing combination of a lot of forms (raising of the component above the PCB, clinching of the component in the PCB, SMD version,...) 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008 /A 5
7 C1, C4 Manual cutting & bending machine for reeled and axial components The C1 machine Cut and bend manual machine for high quality bending of axial components with connections up to 1.4 mm. Production rate : up to components per hour. The C4 machine Cut and bend manual machine for stand-off forming of axial components with connections up to 0.8 mm. Production rate : up to components per hour. C1, C4 C1, C4 motorised Options Component body centering with special guide (cut or bending - C = 3 mm) Single cut (without bending) (for C1 machine only) Motorisation and security : conform to EC standards. Components counter. Loose feeding device. Dimensions : 180mm x 180mm x 168mm. Weight : 6 kg. C1 E =WIRE = mm E =WIRE = mm A =5 50 mm A = mm B = mm B = mm C =1.2 mm mini C =1.7 mm mini D = mm D = mm C4 E =WIRE = mm A =4 18 mm B =3 mm mini C =4 mm mini D =1.5 8 mm H =25 mm maxi P = mm R =1 mm , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A
8 CR Cutting machine for reeled and radial components The CR machine Cutting machine for high quality cutting of radial components with connections up to 1.4 mm. Production rate : up to components per hour. CR CR motorised CR Options Component body centering with special guide (cut or bending - C = 3 mm) Motorisation and security : conform to EC standards. Components counter. Dimensions : 180 mm x 180 mm x 168 mm. Weight : 6 kg. A = 2 mm mini 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A 7
9 MCK Cutting & Preforming machine for reeled and radial components The MCK machine is designed for precision preforming of radial components in bandoliered form. The MCK is adapted to production requirements such as small and large recurrent series. The components size can be easily changed by fast and direct geometric adjustment and change of toolings. Technical characteristics Options Reference on component body. Infeed poka yoke. Strip with 15 mm pitch. Quantities programming by recurrent series of 1 to 10 millions. Production rate : reeled components per hour. Standard strip of 12.7 mm pitch. Length of cut and position of joggle adjustable by vernier. Variable speed motor - components electronic meter. 3 workstations on standard machine. (See available forms). Dimensions : H = 370 mm x L = 550 mm x l = 330 mm. Power supply : 220 VAC / 50 Hz single-phase. Security : Conform to EC standards. Reel holder arm. Military approval. Preforming tools :. Standard ou specific toolings.. Interchangeable toolings allowing combination of a lot of forms (raising of the component above the PCB, clinching of the component in the PCB, large bending forms, etc) , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A
10 MCK Cutting & Preforming machine for reeled and radial components According to CEI 1985 standard DIMENSIONAL CHARACTERISTICS OBTAINED DIMENSIONS VERSION SHAPE G C.I. F WIRE Ø T HOLE Ø C MINI D E MINI MAXI P MINI MAXI OBSERVATIONS 1 1,6 0,4 TO 0, G 9-G 2,54 12,7 Cut 2 mm from body 1,4 1,6 0,4 TO 0,8 F+ 0,2 F+ 0,4 2,4 6 - WITH G=1,6 1,0 5,5 2,54 12,7 Obtained with tooling version 1,2 1,2 1,6 0,4 TO 0,8 F+ 0,4 F+ 0, ,4 6,8 2,54 12,7 Special version for components with large body (ø 16) 1,3 1,6 0,4 TO 0,8 F+ 0,3 F+ 0,6 2,4-1,0 4,2 2,54 12,7 Special dies for transistors Dimensions D : Can be 0 or 5,08 with other dies 6 1,6 0,4 TO 0,8-3,0 2,54 1,0 3,0 5,08 Dimensions P : Can be 2,54 with other dies Possibility to form the central lead K L E P LED - TO 0,5 - MIN MAX 2,50 9 MIN MAX 4 10 MIN MAX MIN MAX - 2,54 Dimensions L : cut 2 mm from body with specific tooling Special tools to form the component wire can be considered 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A 9
11 MK6 Automatic cutting & preforming machine for reeled and axial components The MK6 machine is designed for precision preforming of loose and reeled axial components. The MK6 is adapted to medium and large recurrent series components production requirements. The MK6 can be supplied in any one of the standard version according to the customer requirements. Technical characteristics Production rate : components per hour for the components on reel and less than 5 mm diameter. Geometric adjustment by graduated verniers. Variable speed and components counter (option). Variable speed motor : 1 to 23 tr/mn. Reel holder arm. Loose feeding device (option). Dimensions : H = 280 mm x L = 580 mm x l = 400 mm. Power supply : 220 VAC / 50 Hz single-phase. Weight : 67 kg. Security : conform to EC standards. Military approval. Preforming tools :. Standard or specific toolings.. Please make enquiries to define specific tooling according to your specification. Capacity The dimensions it is capable of obtaining are indicated in the table below , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A
12 MK6 - Capacity Automatic cutting & preforming machine for reeled and axial components DIMENSIONS VERSIONS P (2,5 or 2,54) A. B. C. D. E. F. G to 18 4 to 19 5 to 19 0,8 1 mini 1,3 mini 3,2 to 6 3,2 to 9,5 3,2 to 13 1,8 to 4,5 1,8 to 11 1,8 to 18 0,4 to 0,7 0,4 to 1 0,4 to 1,2 1, to 18 4 to 19 5 to 19 0,8 1 1,3 4,1 to 6 4,1 to 9,5 4,1 to 13 0,9 to 2,8 0,9 to 6,3 0,9 to 9,8 1,8 to 5,5 1,8 to 10,6 1,8 to 18 1,6 0,4 to 0,7 0,4 to 1 0,4 to 1 1, to 18 4 to 19 5 to 19 0,8 mini 1 mini 1,3 mini 7 to 8 7,6 to 9,5 7,6 to 13 3,4 to 4,4 4 to 5,9 4 to 9,4 1,8 to 8 1,8 to 11,8 1,8 to ,4 to 0,7 0,4 to 1 0,4 to 1,2 1,6 ITT2. 3 to 18 4 to 19 5 to 19 0,8 mini 1 mini 1,3 mini 5,2 to 6 5,2 to 9,5 5,2 to 13 1,4 to 2,2 1,4 to 5,7 1,4 to 9 2,8 to 4,5 2,8 to 11,6 2,8 to 18 2,2 0,4 to 0,7 0,4 to 1 0,4 to 1 1,6 ITT3. 3 to 18 4 to 19 5 to 19 0,8 1 mini 1,3 mini 4,1 to 6 4,4 to 9,5 4,4 to 13 1 to 2,9 1,3 to 6,4 1,3 to 9,9 2 to 5,5 2,6 to 12,8 2,6 to 18 1,5 0,4 to 0,7 0,4 to 1 0,4 to 1 1,6 2B. 3 to 18 4 to 19 5 to 19 0,7 mini 0,7 mini 1,3 mini 3,6 to 6 3,6 to 9,5 3,6 to 13 0,8 to 3,2 0,8 to 6,7 0,8 to 10,2 1,8 to 6,5 1,8 to13, 8 1,8 to 18 1,2 0,4 to 0,7 0,4 to 1 0,4 to 1 1,6.../ , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A 11
13 MK6 - Capacity Automatic cutting & preforming machine for reeled and axial components SUMMARY DIMENSIONS VERSIONS P (2,5 or 2,54) A. B. C. D. E. F. G. 2B3. 4 to 10* 5 to 19 1,8 mini 1,8 mini 6,4 to 9,6 6,4 to 14,6 2,8 to 6 2,8 to 11 1,8 to 8 1,8 to ,4 to 0,8 0,4 to 0,8 1,6 2B3R. 4 to 10* 5 to 19 1,3 mini 1,8 mini 5,8 to 13,8 5,6 to 13,8 3 to 11 2,8 to 11 1,8 to 8 1,8 to 18 1,2 0,4 to 0,8 0,4 to 0,8 1,6 3B0. 4 to 10* 5 to ,3 8,9 to 9,5 8,9 to 13 4,6 to 5,2 4,6 to 9 1,8 to 10 1,8 to 18 2,7 0,5 to 1 0,5 to 1 1,6 3Phv. 4 to 10* 5 to 19 1,1 1,1 8,5 to 9,5 8,5 to 13 2,9 to 3,9 2,9 to 7,4 1,8 to 14 1,8 to ,5 to 1 0,5 to 1 1,6 6G. 11,5 mini 0,6 mini 0,1 to 0,4 0,1 to 0,4 1,5 to 4 1,5 0,5 to 0,8 * For this version in 4 pitch, use of feed rail 3 pitch NOTE = Hole Ø IC = F+ (depending of version) - Please, consult us , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A
14 MK9 Automatic cutting & preforming machine for reeled and axial components The MK9 machine is designed for precision preforming of loose and reeled axial components The MK9 is adapted to medium and large recurrent series components production requirements. The components size can be easily changed by fast and direct geometric adjustment and change of toolings. Technical characteristics Quantities programming by recurrent series of 1 to 10 millions. Production rate : reeled components per hour, loose components per hour. Geometric adjustment by graduated verniers. Variable speed and components counting on entry. 3 workstations on the standard machine (cutting - forming - bending). Dimensions : H = 414 mm x L = 972 mm x l = 433 mm. Power supply : 220 VAC / 50 Hz single-phase. Security : conform EC standards. Military approval. Preforming tools :. Standard or specific toolings.. Interchangeable toolings and forming dies allowing a large combination of forms available on catalog (raising of the component above the PCB, clinching of the component in the PCB, S.M.D. version,...) 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A 13
15 MK9 - Characteristics Automatic cutting & preforming machine - CUTTING POSSIBILITIES D F MODULE REF. H K L MIN MAX MAX REEL LOOSE RIGHT LEFT , VARIOUS POSSIBLE VERSIONS The bending module will be chosen in terms of the following required values : - minimum pitch P. - maximum diameter of the wire F. - minimum distance A. - direction of the loops (inward or outward). WIRE Ø R : 0.4 DIMENSIONAL CHARACTERISTICS OBTAINED VALUES MODULE REF. SHAPE G CI F WIRE Ø SHAPE NR A MIN C MINI E MIN B MAX P ARRANG 4 STEPS 3 STEPS BENDING SHAPE CUTTING LEFT RIGHT LEFT RIGHT LEFT RIGHT FIL Ø T=F FIL Ø T=F FIL Ø T=F FIL Ø T=F or FIL Ø T=F FIL Ø T=F FIL Ø T=F FIL Ø T=F or / , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A
16 VARIOUS POSSIBLE VERSIONS... DIMENSIONAL CHARACTERISTICS OBTAINED VALUES MODULE REF SHAPE G CI F WIRE Ø SHAPE NR A MIN C MINI E MIN B MAX P ARRANG 4 STEPS 3 STEPS BENDING FORMING CUTTING LEFT RIGHT LEFT RIGHT LEFT RIGHT FIL Ø T=F FIL Ø T=F FIL Ø T=F FIL Ø T=F or 1.2 FIL Ø T=F FIL Ø T=F or 1.2 FIL Ø T=F FIL Ø T=F or 1.2 FIL Ø T=F FIL Ø T=F / , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008 /A 15
17 VARIOUS POSSIBLE VERSIONS... DIMENSIONAL CHARACTERISTICS OBTAINED VALUES MODULE REF SHAPE G CI F WIRE Ø SHAPE NR A MIN C MINI E MIN B MAX P ARRANG 4 STEPS 3 STEPS BENDING FORMING CUTTING LEFT RIGHT LEFT RIGHT LEFT RIGHT or FIL Ø T=F FIL Ø T=F FIL Ø T=F or 1.2 FIL Ø T=F FIL Ø T=F or FIL Ø T=F Nota : special tools to flatten the component wire can be considered. Version 7 : flattening which raises the component and traps the wire in the holes of the printed circuit. Version 11 : flattening which permits flat mounting on the printed circuit. SMD version , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A
18 TRK Cutting and preforming machine for stick and radial components The TRK machine is designed for precision preforming of radial components packaged in sticks or in loose form (ex. transistors TO220). The TRK is adapted to production requirements such as recurrent production of medium and large series of components. The components size can be easily changed by adapting a new set of tools. Technical characteristics Quantities programming by recurrent series of 1 to 1 million. Production rate : components per hour. Geometric adjustment by graduated verniers. Variable speed and components counting on entry. Dimensions : H = 395 mm x L = 360 mm x l = 480 mm. Power supply 220 VAC /50 Hz single-phase Security : conform to EC standards. Military specification. Options : automatic loading device for sticks, insonorisated vibrating bowl, ergonomic desk. Preforming tools :. Standard or specific toolings.. Interchangeable toolings allowing combination of a lot of forms (raising of the component above the PCB, clinching of the component in the PCB, SMD version, etc). 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A 17
19 P300 Semi-automatic insertion machine for reeled connections The P300 machine is adapted to small and medium volume. It solves the insertion needs of reeled connections on any support and offer the following advantages : flexibility, reliability and productivity. Technical characteristics Electropneumatic machine PLC controlled. Production rate (machine time) : p / hour. Production rate (operator time) : p / hour. Bracked depth : 150 m. Dimensions : H = 490 mm x L = 480 mm x I = 480 mm. Weight : 70 kg. Power supply : 220 VAC / 50 Hz single-phase. Air supply : 5.5 bars mini. Security : conform to EC standards. Options : manual, guided XY movement, automatic waste aspiration. Insertion tools : - standard or specific toolings, - insertion detection (option). - Clinching system to maintain terminal under PCB. - Reel capacity 5000 to units , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A
20 P400 Semi-automatic insertion machine for stamped terminals and SMD connections The P400 machine is adapted to small and medium volume. It solves the insertion needs of reeled connections on any support and offer the following advantages : flexibility, reliability and productivity. It is designed to be compatible with insertion tools that are compatible with or adaptable to AXIS type automatic machines. Technical characteristics Electropneumatic machines PLC controlled. Production rate (machine time) : p / hour. Production rate (operator time) : p / hour. Insertion zone : 450 x 450 mm. Dimensions H = mm x L = 750 mm x I = mm. Weight : 120 kg. Power supply 220 VAC / 50 Hz single-phase. Air supply : 5.5 bars mini. Security : conform to EC standards. Options : manual, guided XY movement, automatic waste aspiration. Insertion tools :. Standard or specific toolings,. Interchangeable toolings,. Fast removal system of the easy change head (option).. Insertion detection (option).. Clinching system to maintain terminal under PCB.. Reel capacity 5000 to units. 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A 19
21 AXIS 350 Automatic insertion machine for stamped terminals and SMD connections The modular equipments of AXIS range of machine are highly flexible and designed to answer to any requirements of an intensive industrial use. Facility of use, fast production change, tooling interchangeability and modularity allows an evolutive system. Technical characteristics Controller : industrial PC under Windows, Connection modem / CD-Rom driver, 12" screen, touch sensitive screen. Support Dimensions : H = 1500 mm x L = 1620 mm x l = 1700 mm. Weight : 800 kg. Power supply : 220 VAC / single-phase 50 Hz or 380 V / three-phase 50 Hz. Air supply : 5.5 bars mini. Security : Conform to EC standards. Equipment complying with SNEMA standard , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008 /A
22 Configuration Stand alone or in line equipment with inside conveyor (option). One or two insertion heads for alternative work. Heads vertical displacement by pneumatic axis Pneumatic lower tool. High precision ballscrews on each X, Y axis. Machine fit on leveling wedges. Working station Ergonomic control desk mounted on main frame. No specific training required for the operator. Easy access to facilitate maintenance. Safety and sound enclosure. Control Driving by industrial PC and PLC : program logic controller. Simple ISO programming. Security Working area secured with door or safety light curtains (option). Insertion tool Standard or specific tooling. Snapped system allowing a mechanical holding of the connections before the soldering process during operations. Perpendicularity : ± 2 (depends on the connection height). Insertion detection. Automatic waste aspiration. Fast removal system of the "easy change" head. Options Vision system for automatic position correction. Bar code reading with tracability soft. Remote control and maintenance through modem. Measure of insertion force with force sensor. Digital axis for : - head displacement. - lower tool. Inside conveyor for machine in line. Paper suction system with receiving box. Plate X/Y mobile plate which could receive one or several PCB supports. Ballscrews moves and rotations driven by brushless motors. Rotative table with a digital rotary axis. Adjustable metal rules and locatings or specific loading plate. Maximum insertion zone : 350 x 350 mm. Production rate Up to 5000 insertions / hour with pneumatic features. Up to 7200 insertions / hour digital axial option. 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008 /A 21
23 AXOSPLICE SMD tape splicing system Using the SMD tape splicing system ensures that SMD components tapes can be joined securely and quickly with special brass shim. The cover tape is joined using pre-adhesive tapes. Stand with an ergonomic plate, this system can be used on every kind of machine equipped with feeder. This principle enables the operator to : Reduce time of change part. Suppress machine stops : - when the feeder is empty. - when the feeder origin point is different. - if the second feeder is bad indexing or at the wrong pitch. Suppress second feeder : - less maintenance cost. - less invest cost. Avoid any component lost at strip infeed. Splicing Spare Parts Spare parts lot stand with 4000 shims and 4 precutting adhesive tapes. Shims and precutting adhesive tapes availabe at LOUPOT. Precutting adhesive tapes available for yellow or black color (PANASONIC) and for width 16 mm, 24 mm and 36 mm , LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008/A
24 AXOSPLICE SMD tape splicing tool Using the SMD tape splicing tool ensures that SMD components tapes can be joined securely and quickly with special brass shim. The cover tape is joined using pre-adhesive tapes. This tool can be used on every kind of machine equipped with feeder. This principle enables the operator to : Reduce time of change part. Suppress machine stops : - when the feeder is empty. - when the feeder origin point is different. - if the second feeder is bad indexing or at the wrong pitch. Suppress second feeder : - less maintenance cost. - less invest cost. Avoid any component lost at strip infeed. Splicing Spare Parts This pack is stand with one splicing tool, 4000 shims and 4 precutting adhesive tapes. Spare parts lot stand with 4000 shims and 4 precutting adhesive tapes. Shims and precutting adhesive tapes availabe at LOUPOT. Precutting adhesive tapes available for yellow or black color (PANASONIC) and for width 16 mm, 24 mm and 36 mm. 2006, LOUPOT SAS - PREFORMING, INSERTION AND ASSEMBLY PROCESSES - RELEASED March 2008 /A 23
25 LOUPOT S.A.S. 103, AVENUE DE TY-BOS QUIMPER CEDEX 09 TEL. : FAX : SUMMARY Home contact@loupot.com http : // 2006, LOUPOT SAS - ALL RIGHTS RESERVED - Photos NICKELKROME - Released March 2008/A
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