ROUND LINK CHAIN DRIVE SYSTEM

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2 Round Link Chain Drive Systems Introduction Solutions to Old Problems Applications Tecdos Omega Drive Pocket Wheels Chain Guides End Fasteners

3 S Cookes is proud to introduce to New Zealand the innovative RUD TECDOS Omega Drive concept. These units offer quiet, reliable performance long after rack and pinion drives, spindle drives or roller chains have given up. RUD Omega Drive is resistant to ice, dirt, rain and aggressive environments. This round link chain drive concept has proven itself in many applications right around the world. RUD Omega Drive is the solution for moving ship cranes, tracking solar panels to the sun, or simply traversing a machine. The tough drive for any environment! RUD TECDOS Omega Drive suits horizontal, vertical and rotational applications. Applications Industrial, maritime and maintenance applications requiring horizontal / vertical movements or rotation. TECDOS Omega is the drive solution of choice providing safe, rated and reliable performance in a matched system customerservices@bridoncookes.co.nz

4 S OLD PROBLEMS Disadvantages of Roller Chain A corroded chain will cause blocking. Restricted to use in one plane only. No storage of loose chain possible. Disadvantages of Rack and Pinion or Gear Rim Labour costs associated with the replacement of wear element rack or gear rim. Material can accumulate within gaps between teeth risking blocking or jamming. Potential temperature differentials necessitate an expansion joint. High tooth contact pressure. Disadvantages of Wire Rope The requirment of large radius Idler wheels. Large space requirements to accommodate storage drum. Damage when operated in two planes. Low resistance to heat. Potential for injuries should a breakage occur (whiplash effect). Traction only possible at extremeties of wire rope. Disadvantages of Hydraulic Cylinders Buckling. Operation in rough environments will increase maintenance costs. Large space requirements. Not suitable for use in high temperature environments. SOLUTIONS Omega Drive Pi Drive Gamma Drive customerservices@bridoncookes.co.nz

5 S APPLICATIONS From an individual element to a complete system, Rud TECDOS offers solutions for practically every conveyor & drive challenge. TECDOS reliable complete system solutions from a single source for the first time. Whether you have to lift, move, telescope, convey or push, TECDOS will solve every drive challenge. TECDOS Conveyor Technology for transport of packaged goods and bulk materials. TECDOS Drives and Drive Systems for maritime applications. TECDOS Drives for moving. TECDOS Drives for lifting customerservices@bridoncookes.co.nz

6 S TECDOS OMEGA DRIVE RUD TECDOS Omega Drive Size WLL Dimensions (mm) Weight kn Height Length Depth kg Omega 6* Omega 12* Omega 25* Omega 43* Omega 65* Omega 43 TWIN* Omega 140* Omega 260* , ,163 Omega 260 TWIN* , ,575 Moving Ship Crane Ship Loader Ferry Available Chain Lengths Chain WLL Approx. Weight Chain Length (mm) 10m 20m 30m 50m variable Maximum Length (m) kn kg/m Medium Premium Medium Premium Medium Premium Medium Premium Medium Premium Medium Premium TEC ü ü ü ü ü ü ü ü TEC ü ü ü ü ü ü ü ü 0 0 TEC ü ü ü ü ü ü ü ü TEC ü ü ü ü ü ü ü ü TEC ü ü TEC ü ü TEC ü 35 * Available on indent. Chain Corrosion-Protective Coating Surface Electrolytic galvanised Short description of the surface coating Electrolytic metal deposition (6-10μm) Other chain qualities, surfaces and dimensions available on request for special projects. customerservices@bridoncookes.co.nz

7 S POCKET WHEELS TECDOS Wheels RUD Item No. Chain Pockets PCD Dimensions (mm) Max. Bore Ø Key Ways No. mm B D F w/ Key Way No * Tec * Tec * Tec * Tec * Tec * Tec ** * Tec ** * Available on indent. ** Key way displaced by 120 o TECDOS Pocket Wheels: Rust and acid-resistant drive and guide wheels are also available on request. The bore and hub design can be supplied according to customer request. In case of spline connection please indicate respective DIN standard. Select a shaft-hub assembly strong enough to bear the forces it will have to withstand. All TECDOS pocket wheels are ready machined and casehardened. Adventage Minimum Wear TECDOS Especially Advantageous: Under severe environmental conditions. When infrequent or frequent use is required. When exposed to the weather. In offshore or maritime applications. In underwater applications. When three-dimensional mobility is needed. When high forces have to be transmitted with limited space. When the traction mechanism requires optimal storage capacity customerservices@bridoncookes.co.nz

8 S CHAIN GUIDES Chain Guides Milled RUD Item No. Chain Pocket Drawing No * TEC * TEC 12 6 H * TEC 25 6 H * TEC 43 6 H * TEC 65 6 H * TEC H * TEC H04618 * Available on indent. Designed for heavy duty applications. Manufactured in Germany. Chain Guides Laser Profiled RUD Item No. Chain Pocket Drawing No * TEC 6 6 H * TEC 12 6 H * TEC 25 6 H04540 * Available on indent. Designed for chains with lighter loading. Manufactured in Germany. TECDOS Chain Guides Are Used: Under most severe environmental conditions and when one chain strand is not loaded. The chain is prone to jumping over the sprocket wheel. A smooth running of the chain over the sprocket wheel is required. Two Different Executions: The milled TECDOS chain guide is used for heavy duty applications. The lasercut TECDOS chain guide is used for chains incurring lighter loading. The selection of the chain guide depends on the application and the operation environment. Please contact your local Cookes team for advice. customerservices@bridoncookes.co.nz

9 S END FASTENERS TECDOS End Fastener RUD Item No. Chain Size WLL Dimensions (mm) kn A D F * TEC 6 HEBG-M * TEC 12 HEBG-M * TEC 25 HEBG-M * TEC 43 HEBG-M * TEC 65 HEBG-M * TEC 140 HEBG-M * TEC 260 HEBG-M * Available on indent. TECDOS end fasteners are length-adjustable fixing points for connecting TECDOS heavy-duty chains to machines, structural elements and devices. TEAMWORK THAT WORKS! Utilising their highest quality German manufactured round link chain, RUD can design and fabricate an Omega tough drive to suit most applications. Cookes and RUD Australia have shared a unique partnership for many years, and together we can solve your drive problems. For further information, or to arrange to speak directly with a RUD engineer, make contact with your local Cookes branch. Freephone us today or customerservices@bridoncookes.co.nz The design of the attachment point must be specified so that the applied initiated forces can be borne safely by the fixing part. The end-fixing must be fitted so that a force passes into the component along the longitudinal axis. A lateral load causing bending stress in the chain or the end fastener is not allowed. During assembly, end fastener must be aligned so that chain can be fitted without twisting customerservices@bridoncookes.co.nz

10 NOTES

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