CRUSHING & SCREENING SOLUTIONS PROFITABILITY ENHANCED
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1 CRUSHING & SCREENING SOLUTIONS PROFITABILITY ENHANCED
2 JAW CRUSHER HYDRA JAW CRUSHER The Telsmith HYDRA JAW models combine a century of experience with the most advanced jaw crusher technology available today. The result is a reliable, highly productive line of jaw crushers that are safe to operate, easy to maintain and deliver greater uptime availability. FEATURES AND BENEFITS FEA designed, the sculpted main frame reduces weight while maintaining strength and reliability. Designed with foot mounts located at mid-level, the low profile jaw fits snuggly into a chassis and is ideally suited for track or wheeled portable plant mounting. Incorporating a unique hydraulic toggle, the HYDRA JAW provides functionality not available on traditional jaw crushers like Hydraulic Adjustment, Automatic Overload Relief and Hydraulic Chamber Clearing. VANGUARD PLUS JAW CRUSHER A SPHERICAL SELF-ALIGNING BEARING Heavy-duty roller bearings self-align to absorb the flex of the eccentric shaft and withstand both side thrust and heavy radial loads without the use of special side-retaining mechanisms. This design assures greater reliability for both shaft and bearing performance. B A B REPLACEABLE BARREL PROTECTOR Designed to protect the barrel of the pitman assembly from costly material wear, the barrel protector simply bolts into place for quick and easy change-outs. C E C EXCLUSIVE BEARING MOUNTING Features common flinger collars, which allow for close spacing between side bearings and eccentric shaft bearings, thus minimizing shaft-bending forces. Provides maximum strength to the pitman shaft and bearings for extended service life. D D D E REPLACEABLE JAW RETENTION TIPS Replaceable jaw die seat tips protect the jaw base and pitman from wear. Increases uptime and decreases overhead by guarding against costly repairs associated with the pitman, seat and base assemblies. BASE CONSTRUCTION The heavy-duty, single-side base construction is welded, stress relieved and machined for true alignment and a long-service life. Three-piece, side-base wear liner design allows for individual replacement of wear liners.
3 CRUSHING & SCREENING SOLUTIONS Brand Size of feed opening (mm) Maximum feed size (mm) CSS Range (mm) Capacity (mtph) Motor Power (HP) Weight (kg) Telsmith H x ,148 Telsmith H x ,097 Telsmith 3648D 915 x ,020 KPI-JCI V x ,528 KPI-JCI V x ,448 Brand Crusher Units Higher capacity models available on request 2 (51mm) CRUSHER CAPACITIES 2 ½ (63mm) 3 (76mm) CRUSHER CLOSE SIDE SETTING 3 ½ (90mm) 4 (102mm) 5 (127mm) SCREEN ANALYSIS OF PRODUCT FROM JAW CRUSHER (OPEN CIRCUIT) 6 (152mm) Telsmith H2550 mtph Sieve Designation Standard Closed Side Setting Sieve Designation Standard US mm Decimal 2" 2-1/2" 3" 3-1/2" 4" 5" 6' 7" US mm Decimal 11" 10" 9" 8" ( % Passing ) " 10" 9" 8" " 6" 5" 4-1/2" " 6" 5" 4-1/2" " 3-1/2" 3" 2-1/2" " 3-1/2" 3" 2-1/2" " " /4" 1" /4" 1" /2" /2" /4" /4" /2" /2" /8" /8" M M M 16M 30M M 16M 30M (178mm) Telsmith H3244 mtph Telsmith 3648D mtph KPI-JCI V2650 mtph KPI-JCI V3055 mtph Note: Capacities are approximate total throughput based on an average material having a bulk density of 1600 kg/m 3. Throughput capacity will vary depending on the type of material, feed gradation, moisture content, feed method and other site specific operating conditions.
4 H2550 / H3244 PP TJC TELSMITH TIL H2550 / H3244 PP TJC is a wheel mounted electric powered Primary Crushing & Screening unit. It can achieve production of 300 mtph for both H2550 and H3244 of aggregate under mentioned feed material specification and gradation (Bulk density 1.6 T /m 3 ). Includes Grizzly Feeder, Dirt Screen, Jaw crusher, Under Crusher Conveyor, Electricals, platforms all mounted on a trailer.
5 CRUSHING & SCREENING SOLUTIONS GRIZZLY FEEDER GRIZZLY FEEDER Width x Length Bearing Size Standard Duty Vibrating Grizzly Feeders Grizzly Selection Grizzly Bar Length Lbs Weight Kgs Electric motor HP 48 x mm 5 Straight 5 11,800 5, x mm 8 Step 4 16,800 7, FEED RATE CAPACITY FEED RATE CAPACITY Feed rates are approximate and will vary depending on the moisture content, plasticity, gradation and general flowability of the material. The following assumptions were used to create the table: 1) Throw, speed and material flowability combine to give estimated travel speeds of: 0º; 65 5º; º. 2) 12 bed depth at the feeder pan discharge or start of grizzly bars. 3) Material density = lbs./ft 3 4) Maximum feeder speed. SHORT TONS PER HOUR (METRIC TONS PER HOUR) 2000 (1814) 1500 (1360) 0 (907) 500 (454) 0 (0) 36" 42" 48" 54" 60" 66" 72" FEEDER WIDTH
6 HEAVY DUTY VIBRATOR MECHANISM Telsmith feeders are equipped with a heavy duty, model HF vibrator mechanism. With decades of operating history, the HF mechanism is among the most reliable available in the mining industry today. HF vibrator housings are fabricated from heavy plate in an open tube style for rigidity and strength. Side plates are precision machined to ensure tight sealing and proper bearing alignment. Wide series, double row spherical roller bearings deliver greater load carrying capacity than standard series bearings, providing long service life even in 24 hour operations. Using the open tube design, the HF units carry large oil volumes to insure proper lubrication of bearings and gears with extended service intervals. Bolt-on positive counterweights allow simple field adjustments to increase (or decrease) the length of the stroke. Precision cut gears maintain the proper shaft timing, generating an efficient straight line stroke to convey material down the feeder pan. This type of mechanism allows for the gear timing to be field altered, changing the angle of the stroke. The ability to modify the stroke angle and length allows versatility to optimize performance in a variety of applications. Rugged, reliable and versatile, Telsmith HF vibrator mechanisms deliver outstanding performance in the toughest work environments. WIDE SERIES BEARINGS Wide series, double row, spherical roller bearings mean a greater load carrying capacity and increased bearing life. OIL LUBRICATION Open tube - flow through oil lubrication provides consistent lubrication. Large oil volumes provide cool operating temperatures and longer service. POSITIVE WEIGHTS Bolt-on positive weights are used to adjust the length of the stroke. Adding weight increases the stroke which can increase G forces, rate of travel and the ability to keep grizzly bars clean. TIMING GEARS Precision cut gears maintain the desired timing of the shafts. Changing the timing alters the angle of the stroke, providing another tool for optimizing performance.
7 CRUSHING & SCREENING SOLUTIONS PORTABLE JAW PLANT SPECIAL FEATURES Spring tensioning Hydraulic adjustment Hydraulic overload relief Hydraulic chamber clearing STATIC DUMP HOPPER CAPACITY 20-25m 3 TRAILER MOUNTED DUMP HOPPER CAPACITY 15m 3
8 PORTABLE JAW PLANT H2550 PP TJC DIMENSIONS TRANSPORT OPERATION Length mm mm Width 3227 mm 4245 mm Height 4114 mm 4731 mm H3244 PP TJC DIMENSIONS TRANSPORT OPERATION Length mm mm Width 3227 mm 4245 mm Height 4114 mm 4731 mm WEIGHT WEIGHT Total Weight kg Total Weight kg Weight on Axles kg Weight on Axles kg Weight on King Pin kg Weight on King Pin kg WHEEL MOUNTED CHASSIS CONSISTS OF Bogie 3 axles Tyres 10.0x20, 12 nos. Brakes Air brakes King pin 50.8 mm (2 ) Support legs 2 pairs Landing Jacks 1 pair Painting Beige (PU) WHEEL MOUNTED CHASSIS CONSISTS OF Bogie 3 axles Tyres 10.0x20, 12 nos. Brakes Air brakes King pin 50.8 mm (2 ) Support legs 2 pairs Landing Jacks 1 pair Painting Beige (PU) GRIZZLY FEEDER GRIZZLY FEEDER 48X16 VGF SD 48X16 VGF SD Size 1220 mm x 4876 mm Size 1220 mm x 4876 mm Grizzly Bar Gap 75 mm average Grizzly Bar Gap 75 mm average Vibrator 18.5 KW 1490 rpm Vibrator 18.5 KW 1490 rpm DIRT SCREEN DIRT SCREEN 4X6 SD 4X6 SD Size 1219 mm X 2438 mm Size 1219 mm X 2438 mm Motor 3.7 KW ( rpm Motor 3.7 KW ( rpm Separation 10 or 15 mm Separation 10 or 15 mm
9 CRUSHING & SCREENING SOLUTIONS CONE CRUSHER For more than a century, aggregate and mining professionals who require the highest productivity best reliability and lowest cost per ton have turned to cone crushers from Astec Aggregate & Mining Group (AAMG) for consistent performance. The experience shows in today s comprehensive line of AAMG cone crushers. Engineered into each model with a common commitment to peak day to day performance and long term durability.. a commitment backed by the year reputation for design excellence, manufacturing, craftsmanship and customer satisfaction of AAMG all over the globe. FEATURES AND BENEFITS Engineering in 3-D Finite Element Analysis (FEA) Trained welding craftsmen Stress relieve all heavy weldments CNC machine shop produces consistent quality Operational testing prior to shipping Packaging to insure safe arrival Training Follow up consultations to insure optimum performance Brand Maximum feed size (mm) CSS Range (mm) Capacity (mtph) Motor Power (HP) open close open close Weight (kg) Telsmith 38 SBS ,789 Telsmith 44 SBS ,329 KPI-JCI K ,731 Higher capacity models available on request Note: The minimum recommended CSS is determined by the crushing chamber selection and operating conditions. Capacities are approximate total throughout based on an average material having a bulk density of 1600 kg/m 3. Throughput capacity will vary depending on the type of material, feed gradation, moisture content, chamber selection, feed method and other site specific operating conditions.
10 38 SBS / 44 SBS PP TCC Telsmith TIL 38 SBS/44 SBS PP TCC is a wheel mounted electric powered secondary crushing unit. The nominal capacity of this machine is up to 200 mtph for 38 SBS and 300 mtph for 44 SBS aggregate under mentioned feed material specification and gradation (Bulk density 1.6 T/m 3 ). Includes Cone Crusher, 4 Deck Vibrating Screen, Chutes, Electricals, platforms, etc.all mounted on a trailer.
11 CRUSHING & SCREENING SOLUTIONS CRUSHER MODEL UNITS OPEN CIRCUIT CRUSHING CAPACITIES SBS CONE CRUSHERS 3/8 (10mm) 1/2 (13mm) TOTAL THROUGHPUT AT DISCHARGE SETTING (CSS) SHOWN 5/8 (16mm) 3/4 (19mm) 1 (25mm) 1 ¼ (32mm) 1 ½ (38mm) 38 SBS mtph ¾ (45mm) 44 SBS mtph K 300+ mtph CRUSHER MODEL UNITS CLOSED CIRCUIT CRUSHING CAPACITIES SBS CONE CRUSHERS 3/8 (10mm) TOTAL THROUGHPUT AT DISCHARGE SETTING (CSS) SHOWN 1/2 (13mm) 5/8 (16mm) 3/4 (19mm) 1 (25mm) 1 ¼ (32mm) 38 SBS mtph SBS mtph K 300+ mtph Note: The minimum recommended CSS is determined by the crushing chamber selection and operating conditions. Capacities are approximate total throughout based on an average material having a bulk density of 1600 kg/m 3. Throughput capacity will vary depending on the type of material, feed gradation, moisture content, chamber selection, feed method and other site specific operating conditions. SCREEN ANALYSIS OF PRODUCT FROM SBS SERIES CRUSHER AT VARIOUS DISCHARGE OPENINGS, OPENING MEASURED ON CLOSED SIDE Note: US / / /4 1 1/2 1 1/4 1 7/8 3/4 5/8 1/2 3/8 1/4 4M 8M 16M 30M 50M M 200M Sieve Size mm /8 10mm 1/2 13mm Closed Side Setting 5/8 16mm 3/4 19mm 7/8 22mm 1 25mm 1 1/4 32mm 1 1/2 38mm 1 3/4 44mm 2 51mm US / / / / / / / / /8 1/ / M M M M M M 200M For recommended capacities, minimum and maximum discharge openings, see Capacities Table. Capacities of SBS Crushers are based on open circuit crushing. (One pass through the crusher). Capacity of SBS Crushers are based on closed circuit crushing. (Percentages larger than discharge openings represent circulating load). mm
12 KODIAK PLUS CONE CRUSHER PATENTED LINER RETENTION SYSTEM Our patented liner retention system makes liner changes simple, safer and quicker. PATENTED THREAD LOCKING RING 360-degree ring replaces individual cylinders and acts as a single piston providing low maintenance, leak-free operation preventing bowl creep. PATENTED FIELD REPLACEABLE BRASS THREADS Older machines use steel-on-steel rotation threads that frequently gall or weld together. KPI-JCI s patented a brass-thread insert resists the galling and welding. BRASS LINED V-SEAT Replaceable brass seat liners provide an extra layer of protection against overload events. TRAMP IRON RELIEF SYSTEM Eliminate maintenance costs associated with accmulators. Pressure relief valves act as a latch, generating minimal back pressure build-up during an overload event. Picture above shown in the clearing position. HYDRAULIC PANEL Hydraulic pump, filter, etc. are away from the crusher in an easy to service panel. ANTI SPIN CONE BRAKE Anti-spin feature reduces manganese wear costand minimizes projectiles for improved safety. Optional hydraulic anti-spin also available ROLLER BEARINGS Precision design generates higher efficiencies, reducing re-circulating loads and operating temperatures. Highly tolerant of climate and temperature fluctuations. REVOLVING WEDGE Fully protected counterweights eliminate the need for replacements and maintains true balance through the life ofthe machine. ROBUST BASE FRAME Kodiak Plus crushers are the heaviest in the class, thus applying more pounds per horsepower into its core function-crushing. LUBE PANEL Houses lube pump, filter, etc. are away fram the crusher in an easy to service panel.
13 CRUSHING & SCREENING SOLUTIONS PORTABLE CONE PLANT SPECIAL FEATURES Dynamic Adjustment Hydraulic Lock Hydraulic relief & clearing Metal Detector Anti-Spin (optional) 6x16 QD VKTL
14 PORTABLE CONE PLANT 38 SBS PP TCC 44 SBS PP TCC DIMENSIONS TRANSPORT OPERATION Length mm mm Width 3050 mm 4080 mm Height 4334 mm 7510 mm DIMENSIONS TRANSPORT OPERATION Length mm mm Width 3050 mm 4080 mm Height 4334 mm 7510 mm SURGE BIN CAPACITY SURGE BIN CAPACITY (STATIC) 20m 3 (STATIC) 20m 3 WEIGHT WEIGHT Total Weight kg Total Weight kg Weight on Axles kg Weight on Axles kg Weight on King Pin kg Weight on King Pin kg WHEEL MOUNTED CHASSIS CONSISTS OF Bogie 2 axles Tyres 10.0x20, 8 nos. Brakes Air brakes King pin 50 mm Support legs 1 pair Landing Jack 1 pair Painting Beige (PU) GENERAL SPECIFICATION Horsepower 200 HP Counter Shaft RPM (Typical) Shipping Weight Kg WHEEL MOUNTED CHASSIS CONSISTS OF Bogie 3 axles Tyres 10.0x20, 12 nos. Brakes Air brakes King pin 50 mm Support legs 1 pair Landing Jack 1 pair Painting Beige (PU) GENERAL SPECIFICATION Horsepower 300 HP Counter Shaft RPM (Typical) Shipping Weight Kg VIBRATING SCREEN VIBRATING SCREEN 6x16 QD VKTL 6x16 QD VKTL Inclination 20 Deg Inclination 20 Deg Length 4800 mm Length 4800 mm Width 1830 mm Width 1830 mm Separation 40,20, 10 & 5 mm Separation 40,20, 10 & 5 mm Motor 30 kw Motor 30 kw Motor Base Pivoted type Motor Base Pivoted type Spring Coil spring Spring Coil spring Equipment RPM 829 rpm Equipment RPM 829 rpm
15 CRUSHING & SCREENING SOLUTIONS VERTICAL SHAFT IMPACT CRUSHER KPI JCI is amongst leader in the VSI technology. This VSI design has features for high performance and optimum operating cost. FEATURES AND BENEFITS Autogenous configuration produces more spec material in a single pass. Efficient design decreases horsepower requirements. Reversible, replaceable and adjustable wear parts reduce operating cost. Multiple shoe table and rotor configurations are easily interchangeable. Tube Diameter (mm) Feed Tube Diameter (mm) Maximum feed size rotor (mm) Maximum feed size shoe table (mm) Accelerator Speed (rpm) Capacity (mtph) Motor Power (HP) Weight (kg) VSI ,518 Specifications
16 2500 VSI PP TVC KPI JCI TIL 2500 VSI PP TVC is a wheel mounted electric powered Tertiary Crushing Plant with VSI and Screen mounted on a trailer.the nominal capacity of this machine is up to 200 mtph for aggregate under mentioned feed material specification and gradation (Bulk density 1.6 T/m 3 ). VSI SPEC SHEET Autogenous 2500A Note: Sieve Size inches Sieve Size mm 2 50mm 1 1/2 Feed Fully Autogenous % Speed 1 1/2 37.5mm % Semi - Autogenous % Speed 1 1/4 31mm 99 % 1 25mm /4 19mm /2 12.5mm /8 9.5mm /4 6.3mm #4M 4.75mm #8M 2mm #16M 1.18mm #30M 600uM #50M 300uM 8 8 #M 150uM 6 5 #200M 75uM 4 3 Based upon material weighing 1600 kg/m3. Capacities may vary as much as ±25% dependent upon methods of loading, characteristics and gradation of material, condition of equipment and other factors.
17 CRUSHING & SCREENING SOLUTIONS PORTABLE VSI PLANT 2500 VSI PP TVC DIMENSIONS TRANSPORT OPERATION Length mm mm Width 3050 mm 4080 mm Height 4334 mm 7510 mm SURGE BIN CAPACITY (STATIC) 20m 3 WEIGHT Total Weight Weight on Axles Weight on King Pin kg kg kg SPECIAL FEATURES Feed/ Inspection Doors Hydra Arm Interchangeable Table Rotor Hybrid Rock Self Bolt-on Wear Liners Metal Detector WHEEL MOUNTED CHASSIS CONSISTS OF Bogie 2 axles Tyres 10.00x20, 8 nos. Brakes Air brakes King pin 50 mm Support legs 1 pair Landing Jacks 1 pair Painting Beige (PU) VIBRATING SCREEN 6x16 QD VKTL Inclination 20 Deg Length 4800 mm Width 1830 mm Separation 40, 20, 10 & 5 mm Motor 30 kw Motor Base Pivoted type Spring Coil spring Equipment RPM 829 rpm
18 VIBRO-KING TL SCREENS TL BODY CONSTRUCTION FEED BOX With A-R liners, absorbs impact and distributes feed, improving efficiency and reducing maintenance. RUBBER CURTAIN Rubber curtains hang from the back plate sealing in dust and allowing easy access to screen media. NO-WELD SIDE PLATES Telsmith s no weld policy on screen side plates eliminates the possibility of stress concentrations in heat affected zones. Huck bolts finish the screen assembly. STANDARD 3/8 THICK SIDE PLATES All Vibro-King TL screens utilize a 3/8 side plate, even the 5 x 14. Optional 1/2 side plates are available on most 20 and 24 models. TL VIBRATOR MECHANISM Incorporates wide series bearings, Never-Wear TM sealing system, large oil volumes and oil level sight gauges for reduced operating costs. SINGLE & DUAL SHAFT MODELS Dual shaft arrangements are available with 130mm and 160mm bearings providing versatility in load bearing capacity and bearing life. EXTRA DECK SPACING Extra clearance improves access for media changes reducing maintenance downtime. Screen Size Width x Length Ft. (mm) 6 x 16 (1829 x 4877) 6 x 20 (1829 x 6096) Decks VIBRO KING TL SCREEN SPECIFICATIONS Vibrating Unit/HP TL26 TL32 DUAL TL26 DUAL TL32 SD 25 HP 25 HP DD 25 HP 30 HP 2 X 15 HP TD 30 HP 30 HP 2 X 20 HP QD 40 HP 2 X 30 HP SD 25 HP 30 HP 2 X 20 HP DD 30 HP 30 HP OR 40 HP 2 X 20 HP 2 X 20 HP TD 40 HP 2 X 25 HP 2 X 25 HP QD 50 HP 2 X 30 HP 2 X 40 HP TL SHAFT ASSEMBLY ADVANCED TECHNOLOGY: Telsmith R&D has created the TL Never-Wear TM sealing system. Using centrifugal force to cast oil away from the shaft casing eliminates the need for a contact lip seal. This eliminates the downtime and expense of repairing worn seals or shaft grooves. An inexpensive, snap-in, urethane labyrinth seal keeps dust out. LOW MAINTENANCE: All TL shaft assemblies use wide series bearings for extended service life. In addition, the large shaft casing allows increased oil volumes reducing maintenance frequency. Oil level sight gauges are located outside of the guard protected area. Built into the sight gauge are oil drain, oil fill and grease zerk fittings for quick maintenance, including oil changes, without removing the guard. Wide series bearings provide longer life Oil flinger supports shaft during assembly Large oil volume with oversized shaft casing Never-wear non-contact sealing system Inexpensive snap-in labyrinth seal
19 CRUSHING & SCREENING SOLUTIONS PLANT CONVEYORS Two stage plant total length of conveyors Three stage plant total length of conveyors Product conveyor : width 500 mm Feed conveyor : width 0 mm m m length upto 18 m length upto 23 m
20 TIL Limited CIN: L74999WB1974PLC Registered & Corporate Office: 1, Taratolla Road, Garden Reach, Kolkata Phone: / / 2845 Fax: / Mhg.Er@tilindia.com mktg-til@tilindia.com CHENNAI TIL Limited Jhaver Plaza, 7th Floor 1-A Nungambakkam High Road Chennai , Tamil Nadu Phone: / 3010 Fax: chennai.til@tilindia.com DELHI NCR Plot 11, Site No.IV Sahibabad Industrial Area Ghaziabad U.P. Phone: / 8736 / 7468 Fax: MHGMarketing.Sahibabad@tilindia.com mhscs.sahibabad@tilindia.com DELHI TIL Limited 302 Ansal Bhawan 16, Kasturba Gandhi Marg, New Delhi Phone: / 8046 / / 0255 Fax: til.delhi@tilindia.com KAMARHATTY TIL Limited 517, Barrackpore Trunk Road Kolkata Phone: / Fax: / MktDept.KMT@tilindia.com til.kmt@tilindia.com KHARAGPUR TIL Limited Vill. & P.O. Changual, Kharagpur Dist: Paschim Medinipur , West Bengal Phone: MUMBAI TIL Limited A, 5th Floor, Western Edge Tower No.1 Western Express Highway, Datta Pada Road Borivali (East), Mumbai , Maharashtra Tel: / 9135 / 9143 / 9133 / 9137 Mobile: Fax: Mumbai.TIL@tilindia.com Mumbai.Custsupp@tilindia.com Toll Free No:
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