Tenova TAKRAF Expertise in Open Cast Mining Technology

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1 Tenova TAKRAF Expertise in Open Cast Mining Technology Nils Scharfenberg TAKRAF GmbH Ulaanbaatar, 7 th of September 2011

2 SchRs 100.5/0,5.0 Schallmauer Opencast Mine, Rhineland/Germany Capacity 180 m3/h; Built around

3 Giant Bucket Wheel Excavator RB 293 Hambach (1995) Capacity per day Theoretical capacity Cutting height Cutting depth Max. outreach of bucket wheel 336,000 lm³ 22,000 lm³/h 51 m 17 m 72.2 m Distance centre of excavator centre of discharge pulley m Bucket wheel diameter Bucket wheel drive power 21.6 m 3x1,120 to 1,680 kw Number of buckets 18 Nominal bucket volume Discharge rate Belt width Average ground pressure Service weight 5,000 l 72.6 to /min 3.2 m 17.5/17.5 N/cm³ 11,260 t

4 Parameters of RB 293 the Giant Bucket Wheel Excavator Bucket wheel height = 21.6 m (8th floor of a building) Bucket capacity = 5000 l (5 fm³) = Volume of 1 VW Beatle Service Weight = 11,260 t ~ Weight of the Eiffel Tower in Paris Capacity per Day = 336,000 lm³ overburden = 4,480 freight cars of 75 m³ volume ~ train length of 83 km

5 Compact Bucket Wheel Excavator SRs (H) /2 Theoretical Capacity 4800 m3/h Max. outreach of bucket wheel 27 m Cutting height max. 32,5 m Bucket wheel drive power 900 kw Bucket wheel diameter 10,5 m Belt width 1,8 m Service weight BWE 1050,0 t

6 Conveyor Bridge F 25 Friedländer Opencast Mine, Lusatia/Germany Capacity 2000 m3/h, Increased to 7000 m3/h; Built in

7 Conveyor Bridge F60 Eiffel Tower: Length 320 m F60: Length 502 m Weight 7,500 t Steel Weight 11,000 t Steel

8 Conveyor Bridge F60 Conveyor Bridges are the world s largest and heaviest manoeurverable technical work-systems / machines. Excavating height System length System height System width System weight Maximum speed 60 m 502 m 80 m 240 m t 13 m/min 2 rail-mounted undercarriages (front at spreaderside, back at excavator side) 760 wheel, of which 380 are driven. 3 excavators (ES 3750) mounted upstream at north and south cross-conveyor side On top of the bridge belt conveyors run at a speed of 11 m/s

9 Mobile Conveyor Bridges Stacking Bridge Reclaiming Bridge Conveying capacity 8300 t 9290 t/h Length 413,3 m 428,0 m Service weight 1027 t 876 t Stacking Bridge Reclaiming Bridge

10 Open Cast Mining Technology for Continuous Operation in Coal Mines Surface Miner Conveyor Bridges Large-Scale Bucket Wheel Excavators Spreaders and Cross Pit Spreaders Compact Bucket Wheel Excavators Mobile and Semi-Mobile Crushing Systems Abraum Filterbrunnen Bucket Chain Excavator Grundwasserabsenkung Belt Wagons Transport Crawlers Belt Conveyor Systems 10

11 IPCC Inpit Crushing & Conveying Spreader & Cross-Pit Spreader for Waste-Dumping In-pit Conveyor systems & Overland Conveyors Mobile or Semi-Mobile Crushing Plants 11

12 Semi-Mobile Crushing Plant Capacity: Site of Operation: 15,000 t/hr Ujina-Rosario Open Cast Mine, Collahuasi/Chile 12

13 Semi - Mobile Crushing Plant - Collahuasi (Chile) Compania Minera Dona Ines de Collahuasi SCM Collahuasi (Chile) Year of Delivery 2003 Crushing Capacity Material Feed Size - 95 % smaller than Product Size - 90 % smaller than 8500 t/h Copper ore 1220 mm 200 mm Crusher Gyratory Overall Dimensions conveyor) (excl. discharge x x mm Centre Distance of Discharge Conveyor Conveying Capacity Total weight mm m t/h 1750 t 13

14 Semi-Mobile Crushing Plant Capacity: Site of Operation: 3,600 t/hr Taldinski Open Cast Mine/Russia 14

15 Semi - Mobile Crushing Plant - Taldinski (Russia) AOOT Taldinski Taldinski (Russia) Year of Delivery 1998 Crushing Capacity Material Feed Size - 95 % smaller than Product Size - 90 % smaller than 3600 t/h Overburden, mainly sandstone 1500 mm 350 mm Crusher Twin Shaft Sizer 1300 Overall Dimensions x x mm (excl. discharge conveyor) Centre Distance of Discharge mm Conveyor Material Feed Total weight Apron Feeder 1940 x D7 440 t 15

16 Mobile Crusher Clermont Capacity: Site of Operation: 12,000 t/h Clermont, Australia 16

17 Mobile Crushing Plant with Crawler Travelling Mechanism Rio Tinto Coal Australia Clermont Coal Mine (Australia) Year of Delivery 2009 Crushing Capacity Material t/h Overburden, mainly basalt and sandstone Feed Size - 95 % smaller than Product Size - 90 % smaller than 1500 mm 350 mm Crusher Twin Shaft Sizer 1600 Overall Dimensions (excl. discharge conveyor) Centre Distance of Boom Conveyor Conveying Capacity x x mm mm t/h Material Feed Apron Feeder PB 3100 x D11 17

18 Tenova TAKRAF - Overland Conveyor Systems Belt Length: 9.6 km; Conveying Height: -510 m with horizontal curve Site of Operation: Handling Complex at El Abra/Chile 18

19 Tenova TAKRAF - Overland Conveyor System El Abra Copper Mine, Chile Client: Material: Year of Commissioning: Range of Temperatures: System Components: Special Features: Sociedad Contractual Minera El Abra Primary Crushed Copper Ore C +30 C (-4 F +86 F) 1.6 m wide Overland Conveyor System 8,800 tph, Complete on/off Leachpad and Waste Disposal System High Tension Downhill Conveyor with St 6800 Belting, 1 Horizontal and 6 Vertical Curves Length [m] Elevation change [m] Power installed [kw] Conveyor x 450 Conveyor 102 5, x 900 Conveyor 103 9, x 1,600 19

20 Overland Conveyor System Belt Length: 16.8/6.3 km; (9 horizontal and 21vertical curves) Site of Operation: Henderson Mine/USA 20

21 Tenova TAKRAF - Overland Conveyor System - Henderson Mine, Colorado, USA Client: Material: Year of Commissioning: Range of Temperatures: System Components: Special Features: Climax Molybdenium Company Primary Crushed Molybdenium Ore C +30 C (-15 F +86 F) 48 wide Underground/Overland Conveyor System 2,500 stph In the year of installation PC 2 was the longest conveyor in the world PC 3 with 9 Horizontal and 21 Vertical Curves Length [m] Elevation change [m] Power installed [kw] Conveyor PC 2 16, x 2,052 Conveyor PC 3 6, x

22 Tenova TAKRAF Spreader ARs B Place of Operation Clermont Mine, Australia Year of delivery 2009 Theoretical conveying volume Outreach discharge side Outreach receiving side Dumping height 7500 m³/h 50 m 70 ± 2.0 m 20 m Belt width 2200 mm 22

23 Tenova TAKRAF Spreader A2Rs (H) Place of Operation Toquepala, Peru Year of delivery 2005 Theoretical conveying volume Outreach discharge side Outreach receiving side Dumping height 5250 m³/h 55 m 95 ± 2.5 m 15 m Belt width 1828 mm 23

24 Tenova TAKRAF Spreader A2Rs B Place of Operation Tismana I, Romania Year of delivery 2003 Theoretical conveying volume Outreach discharge side Outreach receiving side Dumping height 4400 m³/h 170 m 81 ± 2.5 m 34 m Belt width 1600 mm 24

25 Tenova TAKRAF Spreader ARs-(K) Place of Operation Open Cast Mine, Kansk Atschinsk Year of delivery 1986 Theoretical conveying volume Outreach discharge side 8800 m³/h 195 m 25

26 Tenova TAKRAF Spreader ARs B Place of Operation Neyveli, India Year of delivery 1999 Theoretical conveying volume Outreach discharge side Outreach receiving side Dumping height 12,500 m³/h 90 m 45 m 40 m Belt width 2400 mm 26

27 Tenova TAKRAF Your solution provider! 27

28 TAKRAF GmbH Torgauer Str Leipzig Germany phone: fax:

29

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