LMJ RANGE CONTENTS. Description and characteristics Shell Styles Ordering Information - Connectors... 7
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2 CONTENTS Description and characteristics Shell Styles Ordering Information - Connectors Ordering Information - Crimp Tooling Ordering Information Square Gaskets Ordering Information - Protective Caps Ordering Information Cable Clamps Ordering Information Telescoping Bushing Insert Configurations Contact Arrangements 1, 2, 3, 4 Way , 5, 6, 7 Way , 8, 9, 10 Way , 11, 12, 13, 14, 16, 17, 19, 20 Way , 23, 24, 26, 27, 28, 30, 31, 35, 37, 42, 43, 47, 48, 52, 54, 85, 104 Way.. 18 Dimensions.. 19 Product Safety 20 About Weald Electronics Weald Electronics is a leading U.K. manufacturer of electronic and electrical connectors for military and industrial interconnection applications specialising in high quality military circular connectors based on the MIL-DTL-5015 & MIL-DTL specification. We offer a wide selection of circular bayonet coupling and screw coupling power connectors, filtered circular connectors and cable connectors in a wide choice of materials and finishes, with specialist ranges suited to the most demanding environments including mining & marine applications. Customers may specify from a wide range of shell sizes, styles, plug and socket contact types and contact arrangements. Double sided bulkhead versions of our connectors are available and thermocouple contacts can be fitted on request. Product Availability Weald Electronics connectors are available through our sole worldwide distributors Lane Electronics. Lane Electronics is a franchised distributor for Huber & Suhner, Souriau, ITW McMurdo, Pancon Connectors, Polamco, Glenair, AVX, Neutrik, Nicomatic, Positronic, Amphenol and HellermannTyton. Product types stocked include aerospace, coaxial, RF, audio, MIL-DTL-38999, DIN 41612, PCB, D type and back shells. This also includes Souriau's MIL-DTL Elio fibre optic, miniature and naval bronze connector types. For all enquiries on price and availability, please contact Lane Electronics: Phone: +44 (0) Direct line to the sales department. Fax: +44 (0) sales@fclane.com
3 DESCRIPTION AND CHARACTERISTICS Weald Electronics LMJ Range connectors are designed to meet the operating requirements of MIL-DTL-5015 specification (the mainstay connector series of the Military and Aerospace Industry), as per JSS (equivalent to American MIL-C-5015) and are qualified by LCSO (Electronic Components Standards Organisation). Featuring aluminium, threaded coupling shells with Polychloroprene / Neoprene inserts, LMJ connectors are available in 13 shell sizes and 10 shell styles, and with contact configurations from 1 to 104 pins. The LMJ range utilises silver plated, non-removable, solder contacts with an operating temperature range of -55 C to +125 C. Crimp and PCB tail contacts are available to order. Originally designed for stringent military requirements, these high quality circular connectors are now widely used in industrial applications. GENERAL SPECIFICATION Shell housing Plating Insulator material Aluminium Alloy to provide high mechanical strength while ensuring light weight. Standard: Olive Drab Chromate Conversion Over Cadmium. Also available are RoHS compliant finishes Nickel, Zinc Nickel (Black), Zinc Cobalt (Black), Zinc Cobalt (Green). Standard: Neoprene (synthetic) rubber, resistant to oils and fuels, dimensionally stable with high insulation resistance and dielectric strength under humidity and thermal stress. Options include Silicone, Viton and a flame-retardant halogen-free compound. Contact material Copper base alloy (other materials available) Contact plating Silver plated (other finishes available) Mating cycle 500 couplings minimum Operating temperature -55 to +125 Insulation resistance Min meg ohms at 500V DC Current rating 10 to 150A (depends on contact arrangement) Working voltage 200 to 3000V AC RMS (depends on contact arrangement) Wire termination Sealing Solder type (crimp and PCB version available to special order) Class F (Free / plug units) - Environmentally resistant with grommet seal, strain relief backshell and front O ring seal. Class R (Fixed / receptacle units) - Environmentally resistant with panel seal. Class A (Free / plug units) - Environment resistant, without backshell and grommet seal and with front O ring seal. Class E (Free / plug units) - Environmentally resistant with grommet seal, strain relief backshell and without front O ring seal (not recommended for new equipment). Class EA Environment resistant with removable A endbell adaptor and front O ring seal.
4 DESCRIPTION AND CHARACTERISTICS SERVICE RATING INST A D E B C Test voltage at sea level AC (rms) Rated working voltage DC at sea level AC (rms) Effective Creepage (nom. mm) Mechanical spacing (nom. mm) CONTACT SIZE Max. test current (amps) Rated current (amps) CONTACT SIZE WIRE SIZE Dia. (mm) OD OF INSULATED WIRE Max. (mm) Min. (mm)
5 SHELL STYLES LMJ 3102R FIXED UNIT (RECEPTACLE) BOX MOUNTING This unit is designed for panel mounting, using the four corner holes in the square flange. Mates with: LMJ 3106 LMJ 3108 LMJ 3105 LMJ 3106F (E) FREE UNIT (PLUG) STRAIGHT This free unit is designed for cable mounting and is supplied with a removable cable clamp which provides excellent strain relief. Mates with: LMJ 3100 LMJ 3101 LMJ 3102 LMJ 3108F (E) FREE UNIT (PLUG) 90 This free unit is designed for cable mounting and is supplied with a removable 90 outlet and cable clamp for wires and cables. Mates with: LMJ 3100 LMJ 3101 LMJ 3102 LMJ 3100F (E) FIXED UNIT (RECEPTACLE) WALL MOUNTING This unit is designed for panel mounting, using the four corner holes in the square flange. It is supplied with a removable cable clamp which provides excellent strain relief. Mates with: LMJ 3106 LMJ 3108 LMJ 3105 LMJ 3101F (E) CABLE COUPLER (RECEPTACLE) This unit is designed for use in conjunction with an LMJ 3106 unit when in line cable to cable connection is required. It is supplied with a removable cable clamp which provides excellent strain relief. Mates with: LMJ 3106 LMJ 3108 LMJ 3105 Note: LMJ 310*E versions (with lower environmental sealing perform.) can still be supplied, however for all new equipment, customers should specify LMJ 310*F.
6 SHELL STYLES LMJ 3105A FREE UNIT (PLUG) WITHOUT ACCESSORY This free unit is designed for cable mounting. It is supplied with accessory thread and without serration. Mates with: LMJ 3100 LMJ 3101 LMJ 3102 LMJ 3106EA FREE UNIT (PLUG) STRAIGHT WITH A ENDBELL ADAPTOR This free unit is designed for cable mounting and is supplied with removable A endbell adaptor. Mates with: LMJ 3100 LMJ 3101 LMJ 3102 LMJ 3108EA FREE UNIT (PLUG) 90 WITH A ENDBELL ADAPTOR This free unit is designed for cable mounting and is supplied with a removable 90 removable A endbell adaptor. Mates with: LMJ 3100 LMJ 3101 LMJ 3102 LMJ 3100EA FIXED UNIT (RECEPTACLE) WALL MOUNTING This unit is designed for panel mounting, using the four corner holes in the square flange. It is supplied with removable A endbell adaptor. Mates with: LMJ 3106 LMJ 3108 LMJ 3105 LMJ 3101EA CABLE COUPLER (RECEPTACLE) This unit is designed for use in conjunction with an LMJ 3106 unit when in line cable to cable connection is required. It is supplied with removable A endbell adaptor. Mates with: LMJ 3106 LMJ 3108 LMJ 3105 Note: LMJ 310*E versions (with lower environmental sealing perform.) can still be supplied, however for all new equipment, customers should specify LMJ 310*F.
7 ORDERING INFORMATION CONNECTORS EXAMPLE LMJ 3102 R S W GP XX Range prefix Shell style 3100 Fixed unit (receptacle) wall mounting 3101 Cable coupler (receptacle) 3102 Fixed unit (receptacle) box mounting 3105 Free unit (plug) without accessory 3106 Free unit (plug) straight 3108 Free unit (plug) 90 angle Modification (omit for standard) A30 Crimp contacts, silver plated C30 Crimp contacts, flash gold plated, available in selected sizes (contact Sales Department for details) 211 Less backshell grommet & follower LC Less contacts (crimp contacts only) PMC Pre mating contact For other modification requirements contact Sales Department Class F Environment resistant, with cable clamp, grommet seal and front O ring for free units. R Environment resistant, for fixed A unit (3102 only). Environment resistant, without backshell and with front O ring for free unit (3105 only). EA Environment resistant with removable A endbell adaptor and front O ring for free units. E Environment resistant, with cable clamp, grommet seal and without front O ring for free unit. Not recommended for new equipment. Finish (omit for standard) GP Flash Gold plated contacts (solder) NI Bright Nickel plated SS Stainless Steel shell 101 Zinc Cobalt Olive Drab RoHS comp. 003E Zinc Cobalt Black RoHS compliant Alternate insert position (omit for standard) W, X, Y or Z for alternative position depending on insert. Contact type P Pin (male contact) S Socket (female contact) Shell size 10SL, 12, 12S, 12SP, 14S, 14SL, 16, 16S, 18, 20, 20L, 22, 24, 24L, 28, 28L, 32, 32L, 32BL, 36, 36L, 40, 40BL, 44 Contact arrangement Refer to pages 14 to 18
8 ORDERING INFORMATION CRIMP TOOLING Weald LMJ Range of connectors is available with Crimp contacts in size 16 and 12. Appropriate contacts are supplied loose with the connectors. Weald Electronics recommends the use of Hand Crimp Tool with Contact Positioner (Locator), appropriate Insertion Tool, Extraction Tool and Guide/Pilot Pins. Part numbers for all required tools as below. CONTACT SIZE PILOT / GUIDE PIN FOR SOCKET INSERTION 16 AEC16SCPLTPIN 12 AEC12SCPLTPIN HAND CRIMP TOOL CONTACT POSITIONER CONTACT INSERTION TOOL CONTACT EXTRACTION TOOL M-22520/1-01 TH 29 AEC1612INSERT AEC1612EXTRACT Assembly instruction and spare contacts are available on request. Please contact Sales for more information. SQUARE GASKETS There sealing gaskets made of Neoprene are used with flange mounted receptacles (styles 3102R, 3100F/E and 3100EA). PART NUMBER FITS SHELL SIZE LMJ SQG 10 LMJ SQG 12 LMJ SQG 14 LMJ SQG 16 LMJ SQG 18 LMJ SQG 20 LMJ SQG 22 LMJ SQG 24 LMJ SQG 28 LMJ SQG 32 LMJ SQG 36 LMJ SQG 40 LMJ SQG 44
9 ORDERING INFORMATION PROTECTIVE CAPS PROTECTIVE METAL CAP LMA FOR 3105A, 3106 AND 3108 STYLES PROTECTIVE METAL CAP LMA FOR 3100, 3101 AND 3102 STYLES These threaded metal dust caps are used to protect the mating faces of LMJ connectors. They are made from aluminium alloy and fitted with a stainless steel fixing chain. PART NUMBER FITS SHELL SIZE FOR 3105A, 3106 AND 3108 STYLES FOR 3100, 3101 AND 3102 STYLES LMA D LMA D 10 LMA D LMA D 12 LMA D LMA D 14 LMA D LMA D 16 LMA D LMA D 18 LMA D LMA D 20 LMA D LMA D 22 LMA D LMA D 24 LMA D LMA D 28 LMA D LMA D 32 LMA D LMA D 36 LMA D LMA D 40 LMA D LMA D 44
10 ORDERING INFORMATION CABLE CLAMPS The LMA3057A cable clamp is made for cable connector and receptacles that have an endbell with external conduit threads. The double clamping action provides a balanced, positive hold on the wires and greatly reduces moisture transmission. Provision is made for safety wiring. This clamp is supplied without bushing. PART NUMBER ACCOMODATES TELESCOPIC BUSHING FITS SHELL SIZE LMA3057-4A LMA LMA3057-4A LMA LMA3057-6A LMA LMA3057-8A LMA LMA A LMA LMA A LMA LMA A LMA LMA A LMA , LMA A LMA , LMA A LMA , LMA A LMA , LMA A LMA , 24, TELESCOPING BUSHING Telescoping gland bushings (used with LMA3057A cable clamp) keeps dirt, oil and moisture out of endbell. Taping or wrapping wires is eliminated, since bushing protects wires going through clamp. Combinations of bushing may be used to decrease cable entry diameter to improve sealing. Material is Polychloroprene. PART NUMBER FITS SHELL SIZE LMA LMA LMA LMA LMA LMA LMA LMA LMA LMA LMA LMA
11 SR. NO. INSERT NO. TOTAL CONTACTS LMJ RANGE INSERT CONFIGURATIONS CONTACT SIZE ALTERNATE INSERT POSITIONS** (DEGREES) #0 #4 #8 #12 #16 W X Y Z 1 10SL SL S * SP S S S S S S SL S S S S L ** ALTERNATE POSITIONS: To avoid mis-mating of similar connectors which may be adjacently mounted, polarisation is achieved with different angular positioning of the insulator within the shell. On the right of the table above is a list of different angular positions for various contact arrangements. Viewed on the front face, plug (male) inserts rota te clockwise, and sockets (female) rotate anti-clockwise. * Contact Weald Electronics before ordering (non preferred range).
12 SR. NO. INSERT NO. TOTAL CONTACTS LMJ RANGE INSERT CONFIGURATIONS CONTACT SIZE ALTERNATE INSERT POSITIONS** (DEGREES) #0 #4 #8 #12 #16 W X Y Z L L-58* ** ALTERNATE POSITIONS: To avoid mis-mating of similar connectors which may be adjacently mounted, polarisation is achieved with different angular positioning of the insulator within the shell. On the right of the table above is a list of different angular positions for various contact arrangements. Viewed on the front face, plug (male) inserts rotate clockwise, and sockets (female) rotate anti-clockwise. * Contact Weald Electronics before ordering (non preferred range).
13 SR. NO. INSERT NO. TOTAL CONTACTS LMJ RANGE INSERT CONFIGURATIONS CONTACT SIZE ALTERNATE INSERT POSITIONS** (DEGREES) #0 #4 #8 #12 #16 W X Y Z L * L L L L BL-13* L L L L BL-35* ** ALTERNATE POSITIONS: To avoid mis-mating of similar connectors which may be adjacently mounted, polarisation is achieved with different angular positioning of the insulator within the shell. On the right of the table above is a list of different angular positions for various contact arrangements. Viewed on the front face, plug (male) inserts rotate clockwise, and sockets (female) rotate anti-clockwise. * Contact Weald Electronics before ordering (non preferred range).
14 CONTACT ARRANGEMENTS ARRANGEMENT 12-5* SL-4 NO. OF CONTACTS CONTACT SIZE SERVICE RATING D A C D E A ARRANGEMENT 12S-3 14S-9 16S NO. OF CONTACTS CONTACT SIZE SERVICE RATING A A D A D B A ARRANGEMENT SL-3 14S-1 14S-7 16S-5 NO. OF CONTACTS CONTACT SIZE SERVICE RATING A D A A A A ARRANGEMENT NO. OF CONTACTS CONTACT SIZE , SERVICE RATING A D D A D E ARRANGEMENT SP-10 14S NO. OF CONTACTS CONTACT SIZE , SERVICE RATING E D INST INST A D CONTACT LEGEND * Contact Weald Electronics before ordering (non preferred range).
15 CONTACT ARRANGEMENTS ARRANGEMENT NO. OF CONTACTS CONTACT SIZE , SERVICE RATING A D A E A ARRANGEMENT S-5 16S-8 NO. OF CONTACTS CONTACT SIZE 1-0, SERVICE RATING D D D A INST A ARRANGEMENT NO. OF CONTACTS CONTACT SIZE , , , , 1-12, 2-16 SERVICE RATING A A A D A D ARRANGEMENT 32L-50 14S NO. OF CONTACTS CONTACT SIZE , , , 3-16 SERVICE RATING D INST A INST A A ARRANGEMENT SL-61 16S NO. OF CONTACTS CONTACT SIZE 2-12, , , , 5-16 SERVICE RATING D D=E, ABCEF=A D INST A INST CONTACT LEGEND * Contact Weald Electronics before ordering (non preferred range).
16 CONTACT ARRANGEMENTS ARRANGEMENT NO. OF CONTACTS CONTACT SIZE , SERVICE RATING A A A ABCD=D, EFG=A D ARRANGEMENT NO. OF CONTACTS CONTACT SIZE , 2-8, , SERVICE RATING A E G=D, BAL=A A ABHG=D, CDEF=A ARRANGEMENT L-9 NO. OF CONTACTS CONTACT SIZE , SERVICE RATING ABFGH=D, CDE=A H=D, BAL=A AGH=D, BAL=A D INST ARRANGEMENT NO. OF CONTACTS CONTACT SIZE 2-12, , , , SERVICE RATING A A A A A ARRANGEMENT L NO. OF CONTACTS CONTACT SIZE 3-8, , , 2-12, 2-4, SERVICE RATING A A D BCFG=A, BAL=INST A CONTACT LEGEND * Contact Weald Electronics before ordering (non preferred range).
17 CONTACT ARRANGEMENTS ARRANGEMENT NO. OF CONTACTS CONTACT SIZE 1-8, , , , SERVICE RATING D HM=E, B=D, BAL=A A D LM=E, B=D, BAL=A ARRANGEMENT * L-58* NO. OF CONTACTS CONTACT SIZE 6-12, , 3-12, 7-16 SERVICE RATING D M=C, GHJKL=D, AB=A, BAL=INST A INST INST ARRANGEMENT 32BL-13* NO. OF CONTACTS CONTACT SIZE , , SERVICE RATING D A A A FJKN=A, BAL=D ARRANGEMENT L-61 32L-68 NO. OF CONTACTS CONTACT SIZE 12-16, , , SERVICE RATING D A A A A ARRANGEMENT L NO. OF CONTACTS CONTACT SIZE 5-8, 5-12, SERVICE RATING D A INST A A CONTACT LEGEND * Contact Weald Electronics before ordering (non preferred range).
18 CONTACT ARRANGEMENTS ARRANGEMENT NO. OF CONTACTS CONTACT SIZE 4-12, , 3-8, 2-12, SERVICE RATING A A INST A A ARRANGEMENT 36L-46 28L NO. OF CONTACTS CONTACT SIZE , , , , 2-8, 14-12, SERVICE RATING A A=e, BAL=INST A D A ARRANGEMENT BL-35* NO. OF CONTACTS CONTACT SIZE , SERVICE RATING A ABHi=INST, BAL=A m=d, BAL=A D A ARRANGEMENT L L-34 NO. OF CONTACTS CONTACT SIZE 6-12, , 22-12, SERVICE RATING D A A A A ARRANGEMENT L NO. OF CONTACTS CONTACT SIZE SERVICE RATING A A A A CONTACT LEGEND * Contact Weald Electronics before ordering (non preferred range).
19 DIMENSIONS SHELL SIZE A THREADING B MAX C MAX D ±0.13 E-SQ. ±0.79 ØF MAX G MAX H MAX J ØK ±0.30 ØL M MAX N MIN MAX 10SL 5/8" - 24 UNEF S 3/4" - 20 UNEF S 7/8" - 20 UNEF S 1" - 20 UNEF /8" - 18 UNEF /4" - 18 UNEF /8" - 18 UNEF /2" - 18 UNEF /4" - 18 UNS " - 18 UNS /4" - 16 UN /2" - 16 UN /4" - 16 UN P MAX Z to depending upon contact gauges and shell size Note: Dimensions are in mm.
20 PRODUCT SAFETY INFORMATION These notes are intended to be used in conjunction with the Product Catalogue and Product Specification. Products may be safely used in the applications for which they have been designed and within the specified rating and environments. If products are exposed to conditions outside the performance ratings or specified environments they may constitute a hazard. In particular it should be noted that:- 1. Material Content Circular Connectors generally use metalwork parts made of brass, aluminium, phosphor-bronze or steel, which, dependant on the particular application, may be passivated and protected with cadmium or zinc plate in conjunction with chromated or anodised surface finishes. The insulating materials can either be natural or synthetic rubber, together with plastic or glass-filled plastic moulded parts. Contact materials vary but are usually made of brass, phosphor-bronze, alumel or chromel. 2. Electric Shock, Burns and Fire Hazard can occur if the product is used outside the specified parameters or if the product is damaged, wrongly wired or poorly assembled, or poorly integrated into larger equipments, or contaminated with conductive fluids. Live circuit terminations must be protected and live circuits never broken by disconnecting products. Hot spots may be created when resistance is increased due to damage or incorrect integration particularly soldering, or loose terminations. Overheating can cause breakdown of insulation, electric shock, burns or, ultimately, fire. In the event of fire noxious and/or toxic fumes may be released and, in these circumstances, any fire involving the product should be dealt with by personnel properly equipped. Connectors with exposed terminations or contacts should not be used on the current supply side of a circuit with exposed contacts on an unmated product. Before making a circuit live, the product and wiring should be checked to ensure there is no electrically conducting debris present. Circuit resistance checks should also be conducted before making the circuit live. Always ensure that connectors are assembled and wired by properly trained personnel. 3. Use, Transport and Storage of Products Care must be exercised to avoid damage to any part of the products during transporting, storage or use. Abnormal transit or storage conditions and abuse during installation can give rise to damage. Products should not be used in a damaged condition. Improper storage (particularly of damaged products) can give rise to additional hazards particularly corrosion. Attention is specifically drawn to the need for proper storage of products containing cadmium and you are advised to see the Guidance Note from the Health and safety Executive on Cadmium Health and Safety Precautions. 4. Disposal of Products Product should not be burnt. SAFETY RULES 1. FOLLOW THE GUIDELINES GIVEN. 2. ALWAYS PROTECT LIVE CIRCUITS AND NEVER DISCONNECT A LIVE CONNECTOR. 3. NEVER USE A DAMAGED CONNECTOR. 4. NEVER BURN DISCARDED CONNECTORS.
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