Welding Make-up Tools

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1 Welding Make-up Tools Catalog 315

2 At Sumner, our welding customers are very important people. One of our primary goals as a manufacturer is to provide our customers with high quality, competitively priced tools. But welders are not only customers we learn from the welder in the field what products are needed to make their jobs easier. These ideas help us to design and build new and better products. In essence, our customers are part of our Research and Development department and without your input, Sumner would be unable to continually offer great new products. Another important part of our philosophy at Sumner is our commitment to safety. All Sumner employees are dedicated to the safety of the individuals who use our products. We understand that price is always a concern to our users, but we will never sacrifice quality or safety just to save costs. We know the demands expected of all Sumner products, and each is built for years of use. It could be said that Sumner tools are built the way the welder would make them. As a result, Sumner tools are not only considered the best at the market, but the most reliable tool to get the job done efficiently and safely. Thank you for buying Sumner products! 2 THANK YOU

3 CONTENTS Product Page Stands Adjust-A-Roll Beam Jax...11 Big V FAB SAF Jack...7 Fat Jack...7 Fold-A-Jack Heavy Duty Jack Heavy Duty Jack Plus Hi Boy...7 Max Jax Pro Jack Pro Roll...9 Fit-Up Tools Adjust-A-Fit Adjust-A-Flange Center Punch...28 Clamp Champ Purge Buddy...34 Fit Kit...25 Flange Leveler Flange Pins Flange Spreaders Hold-Down Device... 5, 12 Hold-E...6 Internal Fit-Up Clamp...15 Levels...27 Multi-Purpose Magnetic Fixtures Magnetic Holders Magnetic Torch Guide Product Page Fit-Up Tools continued Mul-T-Square Nylon Expansion Plugs PFAST Purge Star...30 Qwik Pins Ring Purge...31 Rotary Ground Clamp...25 Stainless Steel Vee Head Attachment...5 Standard Vee Ball Transfer Heads...5 Standard Square...27 Ultra Clamp / Ultra Qwik Clamp...16 Ultra Fit / Ultra Qwik Fit...17 Weld Gas Analyzer...31 Welding Gage...26 Carts/Storage Bundle Mac...37 Cricket...38 Cylinder Carts Grasshopper...38 Hanger Mac...35 Mac Rack I & II...36 Pipe Mac...36 Stor Mac...35 Tainer Mac...37 Weldbox...43 CONTENTS 3

4 Pipe Jacks Heavy Duty Jacks Heavy Duty Jack Plus STANDS Special features: 3 2,500 lb (1,135 kg) capacity 3 Strut tension plate for superior lateral support 3 1" (2.5 cm) square tube base construction 3 Built for heavy use & abuse Hi Heavy Duty Jack 28"-49" ( cm) Lo Heavy Duty Jack 21"-36" (51-89 cm) 3 3,500 lb (1,580 kg) capacity 3 Rib-supported vee head prevents "pancaking" 3 Strut tension plate for superior lateral support 3 1" (2.5 cm) square tube base construction Standard Features on all Sumner Jacks: 3 1-1/2" (38 mm) Acme fine adjustment thread the largest in the industry 3 Large, convenient adjustment handle 3 CE rated 3 Quick-action lock washer 3 Patented Fall Guard 3 Set screw can lock jack head to stand no loose pieces 3 Jack independently load tested for quality assurance 3 Backed by over forty years of jack stand manufacturing experience Heavy Duty Jack replacement legs for easy repair (PN KD) Pro Jack Special features: 3 Formed steel legs 3 2,500 lb (1,135 kg) capacity 3 Priced for all budgets 3 Strut tension plate for superior lateral support Fold-A-Jack Special features: 3 2,500 lb (1,135 kg) capacity 3 Folds up for storage ease 3 1" (2.5 cm) square tube base construction 3 Convenient carrying handle Hi Pro Jack 28"-49" ( cm) Hi Fold-A-Jack 28"-49" ( cm) Lo Fold-A-Jack 21"-36" (51-89 cm) Patented 4 STANDARD JACKS

5 Sumner offers a choice of 5 head styles for every application: Model Standard Vee Head Ball Transfer Head Steel Wheel Head Rubber Wheel Head Bar Stock Head Part Number (carbon steel) & (Hi) (Lo) Part Number (stainless steel) & N/A N/A Pro Jack, Heavy Duty Jack & Fold-A-Jack Capacity Pipe size (min - max) Application 2,500 lb 1,135 kg 1/8" 24" mm General welding of pipe shapes, solids and rounds 1,000 lb 450 kg 3/8" 12" mm Rotation of pipe or tubing in all directions 2,000 lb 900 kg 1-1/4" 24" mm Welding of pipe and rounds 1,000 lb 450 kg 1-1/2" 24" mm Non-marring surface, roll welding of pipes and rounds 2,000 lb 900 kg 1/8" 10" (Flat) mm Welding of flats and shapes STANDS Stainless Steel Vee Head Attachment PN Fits over vee and secures with two bolts no tools required! Standard Vee Head Ball Transfer Set PN (carbon steel) PN (stainless steel) Attachments slide over standard vee head. Accommodates 3/8" 12" ( mm) pipe sizes. 1,000 lb (450 kg) capacity. Hi Jack Height Range Lo Jack Height Range Hold-Down Device Maximum 49" 125 cm Maximum 36" 89 cm Minimum 28" 71 cm Minimum 21" 51 cm Similar in operation to a chain vise for pipe, the Hold-Down Device uses high tensile strength chain to grip material in any Sumner vee head jack. Ideal for fitting up flanges, fittings or valves, and a must when working with short lengths. Hi Jacks for perfect work height on shapes or pipe Lo Jacks for larger shapes or pipe ST-448 Hold-Down Device Chain Extension Kit (12" pipe increments) lbs kg STANDARD JACKS 5

6 STANDS Hi Heavy Duty Jacks ST-801 w/vee Head ST-802 w/roller Head ST-803 w/bar Stock Head ST-804 w/stainless Steel Rollers ST-805 w/stainless Steel Vee Head ST-806 w/ball Transfer Head ST-807 w/rubber Wheels lbs kg Heavy Duty Jack Plus (Hi Jack) w/ribbed Vee Head Lo Heavy Duty Jacks ST-901 w/vee Head ST-902 w/roller Head ST-903 w/bar Stock Head ST-904 w/stainless Steel Rollers ST-905 w/stainless Steel Vee Head ST-906 w/ball Transfer Head ST-907 w/rubber Wheels NOTE: Jacks ordered with stainless steel vee heads are shipped with a standard vee head and stainless steel vee head attachment (PN ). See page 5 for details on stainless steel vee head attachment Hi Fold-A-Jacks Lo Fold-A-Jacks Hi Pro Jacks ST-881 w/vee Head ST-882 w/roller Head ST-883 w/bar Stock Head ST-884 w/stainless Steel Rollers ST-885 w/stainless Steel Vee Head ST-886 w/ball Transfer Head ST-887 w/rubber Wheels ST-981 w/vee Head ST-982 w/roller Head ST-984 w/stainless Steel Rollers ST-985 w/stainless Steel Vee Head ST-986 w/ball Transfer Head ST-987 w/rubber Wheels ST-871 w/vee Head ST-872 w/roller Head ST-873 w/bar Stock Head ST-874 w/stainless Steel Rollers ST-875 w/stainless Steel Vee Head ST-876 w/ball Transfer Head ST-877 w/rubber Wheels lbs kg TM A Quick, Easy, Safe Clamp For Holding Pipe In Vee Head Jack Stands NOW IN STAINLESS STEEL! Perfect for securing pipe layout work Threads permit positive gripping of pipe to vee head Rugged steel frame for years of use Quick release button allows clamp arms to open and close in seconds. US and International Patents Pending Hold-E Pipe Clamp (3/4" 6" pipe) SS Hold-E Pipe Clamp (3/4" 6" pipe) Lb Kg Grips 3/4" - 6" pipe (20-152mm) or 1" - 6-1/2" tubing (25-165mm) Arms Extend Open In Raised Position CAUTION: Hold-E is a clamping device and should not be used for threading or lifting. 6 STANDARD JACKS

7 STANDS Fat Jack 3 5,000 lb (2,270 kg) vee head capacity 3 1-1/4" square tube base construction 3 Midi & Maxi with folding base 3 Convenient carrying handle Maxi Midi Mini 3 7" vee head 2,000 lb capacity Large vee w/locking pin & retainer Double locking pin with retainer Midi & Maxi fold for storage Part Number Min Height Max Height Base lbs kg Mini Fat Jack 16" / 40.6 cm 28.5" / 72.4 cm 19" x 19" x 19" 48.3 cm x 48.3 cm x 48.3 cm Midi Fat Jack 26.5" / 67.3 cm 44.5" / cm 21" x 21" x 21" 53.3 cm x 53.3 cm x 53.3 cm Maxi Fat Jack 36" / 91.4 cm 61" / cm 34" x 34" x 34" 86.3 cm x 86.3 cm x 86.3 cm " (96 cm) wide base lbs kg Hi Boy Jack Stand The Hi Boy is a tall jack specifically designed for tight pipe installation, such as in mechanical rooms or tunnels. The Hi Boy is a safe, portable folding stand that is easy to transport and holds a hefty 1,000 pounds (450 kg) at 72" (180 cm). In its lowest position of 39" (98 cm), the Hi Boy is ideal for normal fabrication of weld pipe. Legs fold up for convenient storage in job boxes or truck beds. 39" to 72" ( cm) height range! TM FAB SAF Jack Great for Serious Fabrication Special Features: 3 3,500 lb (1,580 kg) vee head load capacity 3 2,500 lb (1,135 kg) roller head load capacity 3 30" (76 cm) wide base 3 Height range 32" to 52" (81 to 132 cm) 3 Large ribbed vee head to accommodate 36" (900 mm) pipe 3 Quick-Action Lock Washer FAB SAF Jack FAB SAF Jack w/roller Head lbs STANDARD JACKS kg

8 Adjust-A-Rolls 3 Roller adjustment from either side 3 Fast adjustment for easy pipe positioning 3 1/2" to 36" ( mm), or 2,000 lb (900 kg) pipe capacity 3 Clean and simple design avoids welder interference STANDS 3 Wheels trued for true pipe rotation 3 Bronze bearing to eliminate arcing Hi Adjust-A-Roll 31" (78 cm) 3 Brake to lock loads for layout or fit-up Lo Adjust-A-Roll 24" (61 cm) New Adjust-A-Roll feature! Replacement legs for easy repair (p/n KD) Table Adjust-A-Roll 3 Handle large enough to work with gloved hand Mini-Roll 7.25" (18.74 cm) 3 ½ to 36" (1.2 to 91 cm) pipe capacity 3 3,500 lb (1580 kg) weight capacity 3 Roller adjusts from either side 3 Quick Change Roller Heads 3 Brake to lock loads for layout 3 No need for wedges 11" (28.0 cm) 22" (55.9 cm) 8 ROLLER HEAD STANDS

9 Pro Roll Adjustable Height 29" 74 cm 43" 109 cm 3 More features 3 Adjustable height 3 1/2" to 36" ( cm) or 2,000 lb (900 kg) capacity 3 Leveling on either side of stand 3 Uses Quick Change Housings STANDS ROLLER STAND HEAD STYLES Carbon Steel or Stainless Steel Roller Head 2,000 lb (900 kg) capacity Rubber Wheel Roller Head 1,200 lb (550 kg) capacity 3 Wheels "trued" for even pipe rotation 3 Bronze bearings to eliminate arcing 3 Brake to lock loads for layout or fit-up 3 Handles large enough to grip with a gloved hand 3 Quick Change design increases roller stand utility Ball Transfer Roller Head 1,000 lb (450 kg) capacity carbon or stainless steel balls Bar Stock Head 2,000 lb (900 kg) capacity Two position roller for containment or noncontainment of material Table Adjust-A-Roll ROLLER HEAD STANDS 9

10 Quick Change Roller Housings for Sumner Pro Roll and Adjust-A-Rolls Sumner's innovative Quick Change Roller Housings increase the utility of its roller stand product line. Roller housings can be changed in a snap, without tools, to adapt to changing job needs. Roller wheels available in steel, stainless steel or rubber. Ball transfer heads, with carbon or stainless steel balls, and bar stock heads are also available. STANDS Hi Adjust-A-Roll Patent Pending ST-601 with steel wheels ST-602 with ball transfer heads ST-603 with rubber wheels ST-604 with stainless steel wheels ST-605 with bar stock head Hi Adjust-A-Roll [base only] lbs Quick Change Housing with steel wheels Quick Change Housing with rubber wheels Quick Change Housing with stainless steel wheels Quick Change Housing with ball transfer head Quick Change Housing with bar stock head Quick Change Housing with stainless steel ball transfer head kg Lo Adjust-A-Roll ST-701 with steel wheels ST-702 with ball transfer heads ST-703 with rubber wheels ST-704 with stainless steel wheels ST-705 with bar stock head Lo Adjust-A-Roll [base only] lbs kg lbs kg Table Adjust-A-Roll ST-501 with steel wheels ST-502 with ball transfer heads ST-503 with rubber wheels ST-504 with stainless steel wheels ST-505 with bar stock head Table Adjust-A-Roll [base only] lbs kg Pro Roll Pro Roll [base only] Pro Roll with steel wheels Pro Roll with ball transfer heads Pro Roll with rubber wheels Pro Roll with stainless steel wheels Pro Roll with bar stock head Hi Adjust-A-Roll, Lo Adjust-A-Roll, and Pro Roll have a width of 31" (80 cm) and a depth of 23" (58.5 cm). Mini-Roll lb kg Mini Roll w/steel Wheels Mini Roll w/ball Transfer Heads Mini Roll w/rubber Wheels Mini Roll w/stainless Steel Wheels Mini Roll w/bar Stock Head Mini Roll w/s.s. Ball Transfer Heads Mini Roll - Base Only Mini-Roller has a height of 7.25" (18.4 cm) lbs kg ROLLER HEAD STANDS

11 Move beams around the shop safely Max 24" (61 cm) 3 2,500 lb (1,135 kg) capacity 3 Clamping device centers load on stand & holds material in place while moving around shop Close or open clamp from either side. Min 0" (0 cm) 3 5-leg base construction ensures stability Load Capacity Basic Unit Specifications A (height) B (width) Basic Unit with casters (height) (width) Beam Head height C (min.) (max.) Beam Head height with casters (min.) (max.) Reversible beam forks 2,500 lb (1,135 kg) 27.8" (705 mm) 29.6" (752 mm) 37.3" (947 mm) 39.5 (1,003 mm) 25.5" (648 mm) 37.5" (953 mm) 35.0" (889 mm) 47.0" (1,194 mm) Fine adjustment with bearing Stable & sturdy 5-leg construction Optional 8" (20 cm) casters Quick action breaks B C A STANDS Detachable handle permits easy clamping of material from either side of stand. Basic Beam Jax (PN ) Used as a stand, the basic Beam Jax safely supports 24" (61 cm) beams up to 2,500 lb (1,135 kg). Detachable handle can be rotated out of operator s way. Beam Jax Kit #1 (PN ) Includes basic Beam Jax unit (PN ) & caster kit (PN ) Basic Beam Jax Beam Jax Kit (Beam Jax & Casters) lbs kg See page 12 for details on caster kits. BEAM JAX 11

12 Two large pipe fabricator stands capable of supporting 2,500 lb (1,135 kg) each! Maximum 36" (90 cm) pipe Minimum 4" (10 cm) pipe STANDS Optional styles of roller wheels Optional pipe hold down chain Large 12" (30 cm) vee Fine adjustment with bearing Stable and sturdy 5-leg construction With sturdy 5-leg construction! The versatile Max Jax is the ideal fabricator stand. The large 12" (30 cm) vee head and heavy duty five-legged design offers the welder a maximum margin of safety on pipe up to 36" (90 cm). With optional accessories, such as the heavy duty casters and Sumner Hold-Down Device, pipe weighing 2,500 lbs (1,135 kg.) per Max Jax can be wheeled with ease from storage rack to welding bay and onto the shipping dock. This means the load is lifted only once, resulting in a reduction of 50% or more in handling costs. The Max Jax is great for leveling loads for fit-up, or use with a pipe rotator. Quick action brake Optional, large 8" (20 cm) casters Max Jax Kit #1 (part number ) Consisting of the basic Max Jax (part number ) with caster kit (part number ) and roller head kit (part number ). In the shop or on the job, moving long lengths of pipe is a snap with Max Jax! Shown with optional Hold-Down Device (part number ). 12 LARGE VEE HEAD JACKS

13 Maximum 36" (90 cm) pipe Minimum 4" (10 cm) pipe Large 12" (30 cm) vee Shown with optional roller wheels 1-3/4" Acme adjustment screw Fast action adjustment handle Heavy duty 1" (2.5 cm) square leg tubing Sumner now offers the Big Vee Jack to fabricators of large diameter pipes. With a wider base, 1-3/4" Acme adjustment screw and greater load capacity, the Big Vee is the ideal stand for this application. It is a 3-leg heavy duty jack stand built tough for the demands of larger pipes at an affordable price! STANDS 30" (76 cm) wide base Basic Max Jax (part number ) Used as a Jack stand, the basic Max Jax safely handles large diameter pipe up to 36" (90 cm). The 1-3/4" vee head shaft permits the welder to position loads up to 2,500 lb (1,135 Kg) with ease. Check the Max Jax accessories on page 12. Large leveling pads! B C A Basic Big Vee (part number ) Used as a Jack stand, the basic Big Vee safely handles large diameter pipe up to 36" (90 cm). The 1-3/4" vee head shaft permits the welder to position loads up to 2,500 lb (1,135 Kg) with ease. Specifications Max Jax B Big Vee Load Capacity 2,500 lb (1,135 kg) 2,500 lb (1,135 kg) Basic Unit A (height) 27.0" (686 mm) 35.5" (902 mm) B (width) 29.6" (752 mm) 29.5" (749 mm) Basic Unit with casters (height) (width) 36.5" (927 mm) 39.5 (1,003 mm) not applicable not applicable C A Vee Head height C (min.) (max.) 21.0" (533 mm) 33.0" (838 mm) 29.5" (749 mm) 41.0" (1,041 mm) Vee Head height with casters (min.) (max.) 30.5" (775 mm) 42.5" (1,080 mm) not applicable not applicable LARGE VEE HEAD JACKS 13

14 Large Vee head Jack Accessories STANDS Steel Wheel Caster Kit (PN ) Max & Beam Jax Five 8" (20 cm) heavy duty casters make up the Max Jax Caster Kit. The casters have a quick action braking system. Stainless Steel Sleeves (PN ) When working with stainless steel pipe, the sleeve option instantly converts the Max Jax to a specialty tool for stainless steel welding, preventing carbon contamination. Roller Head Kit (PN ) Stainless Steel Roller Head Kit (PN ) The Roller Head Kit option provides four roller wheels which can be quickly mounted into the 12" (30 cm) vee head. Roller wheels come in either steel or stainless steel. Large Roller Wheels (PN ) Wide steel wheels provide smoother pipe rotation with less effort. Hold-Down Device (PN ) The Sumner Hold-Down Device uses high tensile strength chain for gripping up to 12" (30 cm) pipe onto the large vee head when either welding or using the Max Jax for material handling. Chain extension kits are available for pipe up to 40" (101 cm). Rubber Wheel Kit (PN ) Consists of four rubber wheels and hardware so that it can be mounted into the 12" (30 cm) vee head. 1,000 lb (450 kg) capacity. Stainless Steel Ball Transfers (PN ) Standard Ball Transfers (PN ) Consists of two 1-1/2" ball transfers which can be mounted in vee head slots for a range of 3/8 36" (9 900 mm) pipe. 1,000 lb (450 kg) capacity Big Vee -Basic Max Jax -Basic Max Jax Kit #1 Large Roller Wheel Kit Stainless Steel Sleeves Standard Ball Transfer Kit Rubber Wheel Kit Stainless Steel Ball Transfer Kit Roller Head Kit Stainless Steel Roller Head Kit Steel Wheel Caster Kit (Max Jax) Hold-Down Device lbs kg LARGE VEE HEAD JACKS

15 Fits up flange to center axis of pipe The Ideal Flange Fit-up Tool! Tightens tool to pipe Two independently operated internal mandrels align flange to pipe even if internal dimensions differ. 3 Can be used on all standard weld neck flanges and great with slipon flanges 3 Contact points stainless steel a standard feature 3 One piece construction no loose pieces 3 Quick action operation 3 Priced right Simple Operation 8" - 12" ( mm) Internal Fit-Up Clamp FIT-UP TOOLS 4" - 8" ( mm) Internal Fit-Up Clamp 1. Tighten jaws to clamp pipe I.D. 2" - 4" ( mm) Internal Fit-Up Clamp " - 12" ( mm) Internal Fit-up Clamp 4" - 8" ( mm) Internal Fit-up Clamp 2" - 4" ( mm) Internal Fit-up Clamp lbs kg Mount flange on second set of pipe jaws, adjust for gap and tighten jaws for final fit-up. NOTE: The Internal Fit-up Clamp is an alignment tool. A separate lifting device to support the flange weight is recommended. FIT-UP CLAMPS 15

16 qwik clamp A fast, accurate fit-up clamp for pipe to pipe, pipe to fitting and more! FIT-UP TOOLS " 12" ( mm) " 6" ( mm) 3 Rugged frame, built for job site use " 2-1/2" (25 65 mm) 3 Smooth roller clamping action for positive gripping 3 Stainless steel contacts & alignment screws 3 Operating handle repositions for close work 3 Fine adjustment screws for quick fit-up 3 Light weight for overhead work " 2-1/2" (25 65 mm) Pipe to Pipe " 6" ( mm) " 12" ( mm) Standard Ultra Clamps uses conventional threaded adjustment. Pipe to Fitting Pipe to Flange Pipe to Tee Lb. Kg. Push button design allows for rapid action setting and fine tune threaded adjustment US & International Patents Pending /2" Ultra Clamp 2-6" Ultra Clamp 5-12" Ultra Clamp 1-2-1/2" Ultra Qwik Clamp 2-6" Ultra Qwik Clamp 5-12" Ultra Qwik Clamp FIT-UP CLAMPS

17 A fast, accurate fit-up clamp for fitting to fitting! qwik fit 5" 12" ( mm) 5" 12" ( mm) 1" 2-1/2" (25 65 mm) 2" 6" ( mm) 2" 6" ( mm) 1" 2-1/2" (25 65 mm) FIT-UP TOOLS Fit-up two 90 fittings Fit-up 90 fitting to tee Standard Ultra Fits uses conventional threaded adjustment " 2-1/2" Ultra Fit 2" 6" Ultra Fit 5" 12" Ultra Fit 1" 2-1/2" Ultra Qwik Fit 2" 6" Ultra Qwik Fit 5" 12" Ultra Qwik Fit lbs US & International Patents Pending kg Rugged, compact design to operate in tight locations 3 Stainless steel contacts & alignment screws 3 Two-hand operating handle for positive gripping 3 Fine adjustment screws for quick fit-up 3 Light weight for overhead work 3 Smooth roller clamping action for positive gripping 3 Ultra Qwik Fit quick release button allows clamp to open and close in seconds 3 Push button design allows for rapid action setting and fine tune threaded adjustment FIT-UP CLAMPS 17

18 Pipe alignment and clamping tool. Knurled adjustment for gloved hands and precise leveling Leveling and supporting device quickly and accurately sets gap Drop forged handle and wing nuts designed for rough field use and easy adjustment with gloved hands Fast action chain lock system for fast set-up FIT-UP TOOLS All parts plated to resist rust High tensile strength chain with black oxide finish CLAMP CHAMP an advanced solution for today's problem fit ups! The Clamp Champ is built for the welder who takes pride in doing his job right the first time. Constructed for years of trouble-free job site use, the versatile Clamp Champ makes pipe fit-up simple and accurate without the need of a helper. The Clamp Champ is similar to a pipe vise with fast, easy set up and solid chain engagement. Each model offers: FIT-UP CAPACITY Pipe to Pipe Pipe to Fitting Pipe to Flange Fitting to Fitting Plus Reforming up to schedule 40 pipe! Flared jack bars are easy to add or remove to accommodate a wide range of pipe diameters LOW COST Half the cost of comparable cage clamps LIGHTWEIGHT CONSTRUCTION Engineered for strength without the weight Jack bar screw allows welder to square and space the fit up easily WIDE RANGE 1-10" ( mm) 1-16" ( mm) 10-36" ( mm) Carbon or Stainless Plus Conversion Kits to 48" (1,200 mm) pipe! 18 FIT-UP CLAMPS

19 FIT-UP TOOLS CLAMP CHAMP VARIETY: Each Clamp Champ is capable of a wide range of fit-ups without additional accessories! Pipe to 90 Fitting Pipe to Flange Pipe to Pipe Pipe to Tee Standard Kit: Consists of metal carrying box, main block and chain, jack bars and instruction manual. Large Clamp Champ includes double jack screws for reforming 20 mm pipe wall. Range Model Number of Jack Bars 1-10" ( mm) 1-10" ( mm) 1-16" ( mm) 1-16" ( mm) 10-36" ( mm) 10-36" ( mm) Standard Stainless Steel Standard Stainless Steel Standard Stainless Steel ST-110 Standard Clamp Champ ST-210 Stainless Steel Clamp Champ ST-116 Standard Clamp Champ ST-216 Stainless Steel Clamp Champ Standard Clamp Champ Stainless Steel Clamp Champ Conversion Kit: Consists of chain and jack bars to increase Clamp Champ capacity Capacity Increase from to 10" (250 mm) 16" (400 mm) 10" (250 mm) 16" (400 mm) 36" (900 mm) 48" (1,200 mm) 36" (900 mm) 48" (1,200 mm) Model Number of Jack Bars Standard Stainless Steel Standard Stainless Steel Chain Length 18" (450 mm) 18" (450 mm) 30" (760 mm) 30" (760 mm) Lb Lb Kg Kg FIT-UP CLAMPS 19

20 PIPE FITTING ALIGNMENT SYSTEM TECHNIQUE A Professional Fit-Up System For The Fabricator 3 Fit-up 1" to 8" flanges, fittings, reducers, caps and pup joints in amazing time 3 Capable of 300 lb pressure-rated flanges 3 Handles 600 lbs / 270 kg loads 3 Exceptionally accurate 3 Fit and tack 75 to 90 joints during an 8 hour shift 3 Now in stainless steel FIT-UP TOOLS With the purchase of each PFAST, Sumner provides optional in-house set up and training to insure that your team is comfortable in operating and maintaining your PFAST. Each unit comes complete with all accessories to perform most fit up applications and a mounted electronic tablet that provides a step-by-step pictorial instruction on how each assembly is set up. Built for years of use, the Sumner PFAST will quickly help fabricators be the production leader in their industry. US and International Patents Pending QUICK FIT-UP OF TOUGH TASKS 20 PFAST

21 CONVENIENT E-TABLET INSTRUCTIONS Each PFAST comes with in-house training by a Sumner Representative. In addition, each PFAST has an electronic tablet attached to the unit that provides a pictorial, step-by-step reference to complete 40 fit-ups. Select Fit-Up Step 1 Step 2 Step 3 Each PN PFAST comes complete with the following accessories: Tablet Vee Table PN Bed Table PN Side Table PN FIT-UP TOOLS Chuck Table PN PFAST SPECIFICATIONS: Chuck Adapter Plate PN Minimum Height: 71-1/4" / cm 1 8" / DN25 DN200mm, Flange Capacity: 300 lb pressure rating Maximum Height: 80" / cm Load Capacity: 600 lbs / kg Width: 30" / 76.2 cm Carriage Travel: 20-1/4" / 51.4 cm Length: 60" / cm Bed Length: 45-1/4" / cm Base : 354 lbs / kg Height Stowed: 41-1/4" / cm Shipping (2): 424 lbs / kg Handle Cranks 49 / ft 225 lbs / kg per ft/m: 160 / m PFAST ACCESSORIES: Chuck Nuts PN Bed Table (785580): 12 lbs / 5.5 kg Vee Table (785565): 14 lbs / 6.4 kg Chuck Table (785585): 23 lbs / 10.5 kg Chuck Table (785585): 11 lbs / 5.0 kg Wedge Support (785578): 1 lb / 0.5 kg Side Table (785560): 15 lbs / 6.8 kg Chuck Plate w/chuck Nuts (785550): 20 lbs / 9.1 kg Storage Box (779928): 87 lbs / 39.5 kg Wedge Support PN Storage Box PN PFAST 21

22 For fast, accurate alignment of carbon pipe flanges 3 Quick installing pins work to level flange (two-hole) for tack and weld-out 3 Hardened tapered Qwik Pins automatically center on 5/8" to 1-5/8" (16 42 mm) holes 3 Features Acme threads for maximum clamping power and hardened steel for long-lasting use lbs kg Qwik Pins FIT-UP TOOLS Adjust-A-Fit Simple Operation 1. Push spring-loaded button 2. Separate pin from nut 3. Insert into top two flange holes 4. Push spring button and re-insert onto pin 5. Quarter turn to tighten Adjust-A-Flange 3 Makes lining up fittings a trouble-free, one man operation 3 Uses gravity to align fittings for loads up to 45 3 Fastens directly onto fittings for loads up to 1,000 lb (450 kg) 3 Threaded shaft assembly is hardened for long tool life 3 Cloverleaf setscrew and threaded shaft handle work from either side 3 Fits all flanges for 5" pipe and larger with bolt holes 3/4" to 1-5/8" (19 to 42 mm) 3 Used in combination with the Adjust-A-Fit to bring pipe flanges to exact plumb for tack and weld out 3 Eliminates 75% of the hard work in pipe fitting when used with the Adjust-A-Fit and Roust-A- Bout (see Sumner Material Lifts catalog) 3 Handles loads up to 1,000 lb (450 Kg) 3 Flange nuts serve as convenient reference points to check level lbs ST-104 Adjust-A-Fit kg 22 FIT-UP TOOLS lbs ST-105 Adjust-A-Flange kg

23 ST-106 / ST-206 ST-258 Flange Pins For accurate alignment of pipe flanges (carbon or stainless steel) 3 Quick installing pins work as convenient reference points to level flange for tack and weld-out no tools needed 3 Hardened tapered ST-106 and ST-206 pins automatically center on 5/8" to 1-5/8" (16 42 mm) holes; ST-258 pins similarly set in 1-1/2" to 2-5/8" (38 66 mm) holes or flange thicknesses of 4-5/8" to 6-3/8" ( mm) 3 Features Acme threads for maximum clamping power and hardened steel for long lasting use ST-106 Flange Pins ST-206 Stainless Steel Flange Pins ST-258 Flange Pins Flange lbs kg FIT-UP TOOLS Leveler 3 Now two-hole & level in one time-saving operation 3 Uses push-button Qwik Pin nuts for fast action 3 Features stub Acme threads for maximum clamping & hardened steel for lasting use 3 Automatically centers in flange holes 5/8" to 1-5/8" (16 42 mm) 3 Easily replaceable vials in the event of breakage Flange Leveler Vial Kit lbs kg FIT-UP TOOLS 23

24 (Manual) ST-301 ST-302 ST models to cover flange ranges from 1" (25 mm) to 24" (600 mm) ST Can be used for 150 to 1,500 lbs flanges FIT-UP TOOLS 3 Hardened wedge for safe splitting 3 Large feed screw 3 Drive can be rotated by 1-3/8" wrench or 1/2" (12 mm) bar 3 Compact design strong enough for tough jobs Spread Pin Diameter 150 lb 300 lb 400 lb 600 lb 900 lb 1,500 lb ST-301 Flange Spreader 3" (76 mm) 5/8" (16 mm) 1 6" 3/4 4" 1/2 2" ST-302 Flange Spreader 4" (101 mm) 3/4" (19 mm) 2 12" 1-1/2 8" 1 4" 1 4" 1 2" 1 2" ST-303 Flange Spreader 5" (127 mm) 7/8" (22 mm) 5 24" 2-1/2 12" 1-1/2 8" 2 6" 1 4" 1 3" ST-304 Flange Spreader 6-3/8" (162 mm) 1" (25 mm) 10 24" 7 24" 3-1/2 16" 4 10" 1 8" 1 5" 3 10 ton flange splitter to tackle the tough jobs (Hydraulic) Patent Pending 3 Spreader arms adjust from 2-3/4" to 8-1/2" (70 mm to 215 mm) 3 Spring return, single action cylinder 3 Hardened wedge 3 Simple operation 3 Hand pump and 6' (1.5 m) hose available as accessories Accessories: Hand hydraulic pump for Flange Spreader with 6' (1.5 m) hose and quick disconnect. Part No. Capacity Cylinder Capacity Cylinder Stroke ST-310 Flange Spreader 9 x 92 mm 10 ton 2" (54 mm) Flange Pin Size 150 lb 300 lb 400 lb 600 lb 900 lb 1,500 lb 1-1/4" 1-5/8" 22 42" 16 28" 14 24" 12 20" 8 16" 4 8" (32 42 mm) 24 FIT-UP CLAMPS

25 Rotary Ground Clamp Puts an end to tangled ground leads 3 Rotary head turns with the pipe puts an end to ground lead twist, tangle and wear 3 Provides quick, positive ground for roll-out welding of pipe and fittings eliminates weld pinholes caused by poor grounding 3 Attaches and detaches in seconds 3 Makes up ground leads three ways lug, clamp-on and bare cable 3 Positive anti-arc bearings take loads up to 400 amps Amp Capacity lbs kg Rotary Ground Clamp FIT KIT Now you can get the Ultra Clamp, the Ultra Fit, and the Internal Fit-Up Clamp... all in one great package! FIT-UP TOOLS Fit Kit 2" 6" contains: 3 2" 6" Ultra Clamp 3 2" 6" Ultra Fit 3 4" 8" Internal Fit-Up Clamp 3 Set of carbon steel flange pins 3 Quad Level 3 Weldbox 2008 Fit Kit 2" 12" contains: 3 Four (4) Fold-A-Jacks 3 2" 6" Ultra Clamp 3 5" 12" Ultra Clamp 3 2" 6" Ultra Fit 3 5" 12" Ultra Fit 3 2" 4" Internal Fit-Up Clamp 3 4" 8" Internal Fit-Up Clamp 3 8" 12" Internal Fit-Up Clamp 3 Quad Level 3 Aluminum Square 3 One set of Qwik Pins 3 Weldbox 3617 lbs kg Fit Kit 2" 6" Fit Kit 2" 12" FIT-UP TOOLS 25

26 Welding Gage 3 Available in both imperial and metric 3 Measure internal hi-lo misalignment and root weld gap spacing Accurate quick check of internal hi-lo Root weld spacing with little effort lbs kg Welding Gage Imperial Welding Gage Metric FIT-UP TOOLS Small Angle Fixture Fit-up is a snap with Sumner s line of magnetic welding fixtures For fast, accurate positioning of flat and round ferrous metal for welding and assembly! Medium Angle Fixture Heavy Duty, Fixed 90 Fixture Large Angle Fixture Multiple Purpose Magnetic Fixtures Position square tubing Multiple Angle Fixture Fit-up round tubing Holding Capacity Multiple Angle Fixture 28.0 lb (12.5 kg) Small Angle Fixture 48.5 lb (22.0 kg) Medium Angle Fixture 90.0 lb (41.0 kg) Large Angle Fixture lb (55.0 kg) Heavy Duty 90 Fixture 88.0 lb (40.0 kg) Dimensions 3.75" x 0.5" x 2.5" (96 x 14 x 64 mm) 4.75" x 0.5" x 3.25" (120 x 14 x 82 mm) 6.33" x 0.75" x 4.0" (160 x 20 x 102 mm) 7.88" x 0.89" x 5.0" (200 x 22 x 128 mm) 8.2" x 8.2" x 1.8" (207 x 207 x 48 mm) Angle Configuration 30, 45, 60, 75, lb (0.4 kg) 45, 90, lb (0.4 kg) 45, 90, lb (0.9 kg) 45, 90, lb (1.4 kg) lb (2.7 kg) Hold tubing to steel plate 26 FIT-UP TOOLS

27 Level pipe for fit-up Earth magnet on base and side to hold measuring tape Can be used with a plumb bob. Pocket Level (PN ) Weighs just 3 oz. (84 g). A twin vial level constructed of tough ABS and aluminum frame, the strong magnetic base makes this pocketsize level great for many tasks. Versa Level (PN ) Featuring a tough, anodized body and a magnetic base, the Versa Level comes with four vials (0, 30, 45, 90 ). There is also a "v" cut into the base for pipe and conduit work. Quad Level (PN ) This is a tough, anodized aluminum level with a magnetic base and four vials (0, 30, 45, 90 ). A "v" cut into the base makes the Quad Level great for pipe and conduit work. Easy read vials with magnetic base. Thumb screw connects to pipe or bent conduit 8.5" (21.6 cm) length FIT-UP TOOLS Standard Squares Standard Squares from Sumner are marked with both imperial and metric units. Aluminum (PN ) Lightweight, resists rust Standard Square (aluminum) Versa Level Quad Level Pocket Level lbs kg FIT-UP TOOLS 27

28 Center Punch 3 Easy to read digital gage 3 Spring-loaded striking hammer 3 Magnetic base 3 Removable gage with magnetic base Magnetic base FIT-UP TOOLS Center head with magnetic alumnimun base can be used on the circumference of pipe or tanks. Digital gage provides highly visible, accurate reading when establishing a centerline. Built in spring loaded hardened striking pin marks location with the push of a button. Detachable digital gage comes with a magnetic base for additional leveling applications. Plus, digital gage doubles as an angle finder and can be zeroed out during fabrication. Lb. Magnetic Holders (PN ) Kg Center Punch Inclinometer Push Button spring-loaded striking hammer Alignment indicator Gage with magnetic base Sold in packages of three, Sumner Magnetic Holders can be used to position a standard builder s square for layout work or to create an ideal burning guide. Holds squares up to 1/8" (3 mm) thick. lbs kg Use with a standard square to create a great torch guide Magnetic Holders Magnetic Torch Guide Kit Magnetic Torch Guide Kit (PN ) Kit includes two Sumner Magnetic Holders and a 24" (61 cm) stainless steel cutting rail for straight torch work. 28 FIT-UP TOOLS

29 FIT-UP TOOLS Makes problem fit-up easy and simple set-ups a snap! 3 Lightweight, but durable 3 Handles up to 8" (20 cm) flanges and up to 14" (35 cm) fittings 3 Versatile for measuring 45 and 90 angles 3 Blades marked with both Imperial and Metric units The Mul-T-Square consists of two 45 blades that slide effortlessly in an industrial-strength plastic handle. Each blade is made of stainless steel for precise alignment. The 10" (26 cm) and 14" (35 cm) arms allow for measurement of tight fit-ups or they can be expanded for up to 30" (76 cm) squaring of 90 fittings. In some instances, the 45 blades are handy by themselves for simple alignment. The blades are loosened or secured by a simple twist of the conveniently located locking knob. Now get the Mul-T-Square with extended reach! Blades with 10" (26 cm) and 20" (52 cm) arms provide even greater range. Extended blades fit into the standard Mul-T-Square. Available as blades only or as a complete Mul-T-Square assembly Mul-T-Square complete (standard blades) Mul-T-Square handle only Mul-T-Square blades only (pair, standard) Mul-T-Square blades only (pair, extended) Mul-T-Square complete (extended blades) lbs kg MUL-T-SQUARE 29

30 PURGE STAR INFLATABLE PURGE DAMS 2" 16" (50 400MM) (Black) Secondary hose for weld chamber Primary inflation (red) Glow indicator to locate center in pipe Armored stainless steel spinal hose Proban fire resistant fabric Pull loop 3 Purge 6" pipe in less than 3 minutes to less than 1% oxygen content 3 Reduce argon usage 3 Increase weld production rate 3 Improve weld quality FIT-UP TOOLS Weld chamber vent Connection to secondary dam Gas exhaust port hose tail barb to fit gas analyzer hose Argon bypass Quick disconnect metal fittings Purge Star Inflation Secondary outlet for weld chamber Pre-set pressure relief valve Two size hose barb 1/4" & 3/8" 2" - 10" models have inflation fitting (red) 3. Inert gas travels through spinal tube 5. Inert gas release through new design low profile valve Single Hose Inflatable Purge Star 2" (50 mm) Inflatable Purge Star 3" (75 mm) Inflatable Purge Star 4" (100 mm) Inflatable Purge Star 6" (150 mm) Inflatable Purge Star 8" (200 mm) Inflatable Purge Star 10" (250 mm) Double Hose Inflatable Purge Star 12" (300 mm) Inflatable Purge Star 14" (350 mm) Inflatable Purge Star 16" (400 mm) 1. Inert gas in Air out 2. Dam inflates Air Air Inert gas Inert gas Inert gas Inert gas 4. Second dam inflates 30 PURGE DAMS

31 3 Double hose inflation: Red for dam inflation; Black for weld chamber 3 Exclusive dam dump valve deflates dam quickly after weld is completed 3 High temperature resistant Proban & fire resistant fabrics 3 Purge 36" pipe to less than 1% oxygen content in 10 minutes 3 Dramatic savings in argon 3 High quality weld results 3 Designed for years of use Preset valve fills weld chamber lbs kg Inflatable Ring Purge 18" (450 mm) Inflatable Ring Purge 20" (500 mm) Inflatable Ring Purge 22" (550 mm) Inflatable Ring Purge 24" (600 mm) Inflatable Ring Purge 26" (650 mm) Inflatable Ring Purge 28" (700 mm) Inflatable Ring Purge 30" (750 mm) Inflatable Ring Purge 32" (800 mm) Inflatable Ring Purge 34" (850 mm) Inflatable Ring Purge 36" (900 mm) Inflatable Ring Purge 42" (1050 mm) Inflatable Ring Purge 48" (1200 mm) Inflatable Ring Purge 56" (1422 mm) Inflatable Ring Purge 60" (1524 mm) Inflatable Ring Purge 72" (1828 mm) Inflatable Ring Purge 80" (2031 mm) Argo-Naught weld gas analyzer Additional sizes available upon request. Weld Gas Analyzer 3 Hermetically sealed, robust housing 3 Air and water-tight 3 State of the art electronics 3 High measurement accuracy 3 Quick response time Ring Purge INFLATABLE PURGE DAMS 18" 80" ( MM) PIPE & TUBING Centering glow indicator Chamber vent port Argon outlet with diffuser The "open-bore" design of the Ring Purge reduces purge area resulting in less volume of inert gas required. Accurately Monitor Oxygen Levels For Critical Welding Applications FIT-UP TOOLS Argo-Naught Weld Gas Analyzer Clear, large display 3 Increased sensor life expectancy How Weld Gas Analyzers Work Argo-Naught Weld Gas Analyzer Kit includes case, Argo-Naught Analyzer, 2 AA batteries, 6-1/2' (2 m) rubber hose, stainless steel probe & rubber vacuum bulb. The Argo-Naught Weld Gas Analyzer accurately monitors oxygen levels while using inert gas to purge stainless steel, titanium and other reactive metal. The Argo-Naught Weld Gas Analyzer measures oxygen content in the weld chamber down to 0.1% (1000 ppm), helps save on argon gas consumption and increases the welder s production rate. PURGE DAMS 31

32 Nylon Expansion Plugs Inexpensive nylon expansion plugs are ideal for low pressure, hydrostatic testing of drains, pools, and spas. The nylon construction and natural rubber rings are resistant to chemicals and seawater corrosion. They are available in 3/4-4"( mm) sizes and come with a hollow shaft with screw cap for sealing or venting. FIT-UP TOOLS Sumner expansion plugs are perfect for small pipe diameter purging. The 3/4-4" plug kit comes with brass hole barbs for flooding argon into the weld chamber. Plugs are heat tolerant to 100 C / 221 F. Use with gas is not recommended. Great for purging* As a pipe plug Drain stopper *Shown with PN Stainles Steel Hold-E PN Nylon Expansion Plug Kit Includes ABS case, foam insert, 2 each 3/4", 1", 1-1/4", 1-1/2", 2", 2-1/2", 3", 3-1/2", 4" plugs and 1 each 10mm and 3/8" barbs. 32 NYLON EXPANSION PLUGS

33 PN " aluminum expansion plug with hollow shaft similar to nylon plugs but with aluminum plates. Comes with hollow shaft Ideal for purging Part Number Inch mm Range Length of Seal mm Inch mm Inch oz gm /4 17 Nylon Expansion Plug Nylon Expansion Plug /4 31 Nylon Expansion Plug /2 37 Nylon Expansion Plug Nylon Expansion Plug /2 60 Nylon Expansion Plug Nylon Expansion Plug /2 85 Nylon Expansion Plug Nylon Expansion Plug Aluminum Expansion Plug Nylon Expansion Plug Kit 5.5 lbs 2.5 kg FIT-UP TOOLS Maximum Pressure Rating in Steel Pipe Size Bar PSI 3/4" 1" 1 ¼" 1 ½" 2" 2 ½" 3" 3 ½" 4" 6" Part Number Sizes (inch) Sizes (mm) /2 BSP x 3/8" Hose Barb 3/4 to 1-1/4 17 to mm x 1/4" Hose Barb 1-1/2 to 6 37 to 150 NYLON EXPANSION PLUGS 33

34 Purge Buddy Inflatable Pipe Bag with Schrader Valve Everyone needs a buddy! FIT-UP TOOLS FEATURES 3 2" 36" pipe capacity 3 Heavy duty polyester / cotton impregnated with canvas material 3 Latex bladder 3 Pull loops for inside of the pipe m / 4.8 ft inflation hose 3 Inflates with standard bicycle pump APPLICATIONS 3 Inexpensive purge dam 3 Air tight pipe sealing 3 Stoppage of odors & debris 3 Low pressure testing 3 Heat resistant to 100 C / 210 F 3 Vent loops to secure argon hose Pipe Size Max ID Max Inflation Pressure " Purge Buddy 50mm 55mm 15 PSI / 1.03 Bar " Purge Buddy 75mm 84mm 15 PSI / 1.03 Bar " Purge Buddy 100mm 112mm 15 PSI / 1.03 Bar " Purge Buddy 125mm 138mm 15 PSI / 1.03 Bar " Purge Buddy 150mm 168mm 15 PSI / 1.03 Bar " Purge Buddy 200mm 224mm 14 PSI / 0.96 Bar " Purge Buddy 250mm 276mm 10 PSI / 0.68 Bar " Purge Buddy 300mm 324mm 8 PSI / 0.55 Bar " Purge Buddy 350mm 368mm 7 PSI / 0.48 Bar " Purge Buddy 400mm 417mm 6.5 PSI / 0.45 Bar " Purge Buddy 450mm 481mm 6 PSI / 0.41 Bar " Purge Buddy 500mm 520mm 5 PSI / 0.34 Bar " Purge Buddy 550mm 559mm 4.5 PSI / 0.31 Bar " Purge Buddy 600mm 637mm 4 PSI / 0.27 Bar " Purge Buddy 700mm 737mm 3.5 PSI / 0.24 Bar " Purge Buddy 750mm 788mm 3.25 PSI / 0.22 Bar " Purge Buddy 800mm 813mm 3.25 PSI / 0.22 Bar " Purge Buddy 900mm 943mm 3 PSI / 0.2 Bar 34 NYLON EXPANSION PLUGS

35 3 Improve productivity by transporting from shop to site 3 Eliminate multiple handling and reduce fabrication transport costs 3 Available with or without wire mesh base 3 Works well with laser installation systems 3 Stacks with other Sumner Mac carts 3 Hanger Mac II pictured Dimensions Height Width Length Stored 26" / 66 cm 33" / 83.8 cm 58.5" / cm 3 Hanger Mac holds " and " pipehangers 3 Folds for compact storage Operational 68.8" / cm 33" / 83.8 cm 58.5" / cm Part Number Hanger Mac I without mesh base Hanger Mac II with mesh base Load Capacity 1,000 lbs / 450 kg lbs kg A security storage chest for those who require high visibility of contents 3 Tough steel wire screen 3 Four 6" (15 cm) Heavy Duty casters standard 3 Great for job site storage, security cages at trade shows, concessionaires or shop use CARTS/STORAGE 58" (147 cm) 33-¾" (86 cm) 63-¼" (161 cm) Two point locking doors use Master Lock No. 5 lbs kg Stor Mac Security Storage Chest Removable steel shelves 3 Load capacity 1,500 lbs (680 kg) 3 Competitively priced CARTS 35

36 A Mobile Pipe Cart 3 Transports 2,000 lb (900 kg) of pipe, individually or up to a height of 34" (86 cm) 3 Center-positioned casters makes rolling the Pipe Mac easy and enables quick cart rotation for tight turns 3 Six 6" (15 cm) heavy duty casters 3 Posts pull out for compact storage 3 Stacks when not in use Vee Attachment included! Simple but rugged attachment prevents pipe from rolling while the Pipe Mac is in motion. Easily slips over the four post holders no tools required! Pipe Mac comes with vee attachment. Shown transporting 20" (51 cm) pipe. SPECIFICATIONS inch cm Height (stowed) Height (operating) Length Width Ground clearance Post Height CARTS/STORAGE 3 1,000 lb (455 kg) load capacity 3 Double wall square tubing 3 Eight bins of storage 3 Arms fold easily with plunger release Patent Pending Support masts nest into base by pulling plunger pins. Folds up in seconds for convenient storage. lb Pipe Mac Mac Rack I - complete with casters Mac Rack II - complete with casters kg SPECIFICATIONS Patent Pending Mac Rack II has a convenient utility tray. with casters inch cm Height Stowed 17-3/ Height Open 61-1/ Length 58-1/ Width Ground Clearance 7-1/ CARTS

37 3 Holds large bundles of conduit 3 Arms fold in seconds for convenient storage 3 1,000 lb (455 kg) load capacity 3 Stacks with all Mac carts Arms fold easily with plunger pins release Patent Pending Dimensions Width Height Length lb kg Bundle Mac 33" (83.8 cm) 42-1/2" (107.9 cm) 58-1/2" (148.6 cm) Perfect storage for... Power cords Fittings Fasteners Safety Gear Hardware Loose parts Pumps & hoses Rope Slings... and more! A Mobile, Heavy Duty Stacking Container For The Contractor 3 Transports 1,500 lb / 680 kg of material 3 Four 6" heavy duty casters 3 Posts for stacking & steering 3 Stacks with other Sumner Stacking Macs 3 Large storage capacity 3 Fits through 36" (91 cm) doorway 3 Lockable casters CARTS/STORAGE Height Width Length inch cm inch cm inch cm lb kg Tainer Mac Stacking saves valuable floor space while still allowing access to the bottom Tainer Mac! CARTS 37

38 More than a Pipe Buggy! 3 Transport 20 ft (6.1 m) pipe lengths up to 1,000 lbs (450 kg) 3 Comes with ratchet hold-down strap and 16" (41 cm) tubed or flat free tires 3 Weighs only 82 lb (37.2 kg) and can be shipped via UPS 3 Quick handle disconnect for compact storage 3 Carries up to 12" (30 cm) diameter pipe 3 Ideal job-site material carrier Uses leverage to lift pipe! Patented Now available with flat free tires! 1 Use ratchet to secure 2 Use handle to flip 3 Cricket to pipe Cricket & pipe Reposition handle Great for flanges, fittings and valves CARTS/STORAGE Cricket Cricket with flat free tires Height Width Width between wheels Length inch cm inch cm inch cm inch cm lbs kg Grasshopper Texas Pipe Dolly Enables one man to lift 2,000 lbs. (900 kg) unassisted! Special sliding chain block design accommodates long and short loads 3 Carries up to 20" diameter pipe, tool boxes, fittings and valves GRASSHOPPER SPECIFICATIONS LOAD CAPACITY Length Width Height Length Width Height lb kg ft. cm in. cm in. cm lb kg ft. cm in. cm in. cm ST-401 Grasshopper , CARTS

39 WELDING CYLINDER CARTS Small Single Cylinder Cart Heavy Duty Single Cylinder Carts Small-Medium High Rail Cylinder Carts Medium Range High Rail Cylinder Carts Full Range High Rail Cylinder Carts Small Single Cylinder Cart (Model #108) Model # 108-8S Cylinders 40 cf. Acetylene OR 50 to 80 cf Oxygen Wheel PN Wheel Type 8" semi-pneumatic Chain/Bar Chain Lifting Eye No Firewall No Height 40.0" (101.6 cm) Depth 12.3" (31.2 cm) Width 12.1" (30.7 cm) lbs 11.0 kg 5.0 Small-Med High Rail Cylinder Carts (Model #207) S Model # S 207-8S Cylinders 40 cf. Acetylene & 50 to 80 cf Oxygen Wheel PN Wheel Type 10" semi-pneu. 8" semi-pneu. Chain/Bar Chain Lifting Eye No S Firewall No Height " (103.2 cm) Depth " (28.26 cm) Width 16" (40.64 cm) lbs kg Base Plate: 7.5" x 15.5" (190 x 394 mm) HD Single Cylinder Cart (Model #112) Model # P S P 75 cf. Acetylene OR Cylinders 80 to 150 cf Oxygen Wheel PN Wheel Type 10" pneumatic 10" semi-pneu. Chain/Bar Chain Lifting Eye No S Firewall No Height 49.4" (125.5 cm) Depth 18.1" (46.0 cm) 18" (45.7 cm) Width 20.8" (52.8 cm) 19.1" (48.6 cm) lbs kg Base Plate: 7" x 14" (178 x 356 mm) Load Capacity: 500 lbs (225 kg) Small-Med High Rail Cylinder Carts (Model #208) S Model # S 208-8S Cylinders 75 cf. Acetylene & 80 to 150 cf Oxygen Wheel PN Wheel Type 10" semi-pneu. 8" semi-pneu. Chain/Bar Chain Lifting Eye No S Firewall No Height 49.5" (125.7 cm) Depth 23" (58.4 cm) 22" (55.9 cm) Width 18.3" (46.4 cm) lbs kg Base Plate: 8" x 17" (203 x 432 mm) CARTS/STORAGE CYLINDER CARTS 39

40 Medium Range, High Rail Cylinder Cart w/ Chain (Model #209) Model # S S P P F Cylinders 244 to 330 cf Oxygen & 145 cf Acetylene Wheel PN Wheel Type 14" semi-pneu. 10" semi-pneu. 10" pneumatic 16" pneumatic 16" flat free S Chain/Bar Chain Lifting Eye No Firewall No Height 43.6" (110.7 cm) Depth 16.9" (42.9 cm) 18.27" (46.4 cm) Width 28" (71 cm) 32.5" (82.6 cm) lbs kg Base Plate: 9" x 18" (229 x 457 mm) Medium Range, High Rail Cylinder Cart w/ Bar (Model #209) Model # SB SB PB Cylinders 244 to 330 cf Oxygen & 145 cf Acetylene Wheel PN S Wheel Type 14" semi-pneu. 10" semi-pneu. 16" pneumatic Chain/Bar Bar SB Lifting Eye No Firewall No Height 43.6" (110.7 cm) Depth 16.9" (42.9 cm) 18.27" (46.4 cm) Width 28" (71 cm) 32.5" (82.6 cm) CARTS/STORAGE P SB lbs kg Base Plate: 9" x 18" (229 x 457 mm) Medium Range, High Rail Cylinder Cart w/ Lifting Eye & Firewall (Model #209) Model # PB-LF FB-LF SB-LF Cylinders 244 to 330 cf Oxygen & 145 cf Acetylene PB Wheel PN P F PB-LF Wheel Type 16" pneumatic 16" flat free 14" semi-pneu. Chain/Bar Lifting Eye Firewall Height 40 CYLINDER CARTS Bar Yes Yes 66" (167.6 cm) Depth 18.4" (46.7 cm) 17" (43.2 cm) Width 32.4" (82.3 cm) 27.5" (69.9 cm) lbs kg Base Plate: 9" x 18" (229 x 457 mm) FB-LF SB-LF

41 ** Lifting eye carts comply with ASME B30.20, AWS D14.1 and AISC codes. *** Fire-rated wall complies with OSHA & OSHA Full Range, High Rail Cylinder Cart w/ Chain (Model #213) Model # S W P Cylinders 244 to 330 cf Oxygen & 210 to 420 cf Acetylene S Wheel PN Wheel Type 14" semi-pneu. 25" steel 16" pneumatic Chain/Bar Chain Lifting Eye No Firewall No Height 44.6" (113.3 cm) Depth 20.3" (51.6 cm) 26.75" (67.9 cm) 22.1" (56.1 cm) Width 31.8" (80.8 cm) 33.6" (85.4 cm) 36.5" (92.7 cm) lbs kg Base Plate: 13" x 25" (330 x 630 mm) W P Full Range, High Rail Cylinder Cart w/ Bar (Model #213) Model # PB Cylinders 244 to 330 cf Oxygen & 210 to 420 cf Acetylene Wheel PN PB-LF PB-LF Wheel Type Chain/Bar Lifting Eye Firewall Height Depth Width 16" pneumatic Bar No No 44.6" (113.3 cm) 22.1" (56.1 cm) 36.5" (92.7 cm) lbs 61 kg 27.7 Base Plate: 13" x 25" (330 x 630 mm) Full Range, High Rail Cylinder Cart w/ Lifting Eye & Firewall (Model #213) Model # FB-LF PB-LF PB-LF WB-LF SB-LF Cylinders PB 244 to 330 cf Oxygen & 210 to 420 cf Acetylene WB-LF SB-LF CARTS/STORAGE FB-LF Wheel PN Wheel Type 16" flat free 16" pneumatic 25" pneumatic 25" steel 14" semi-pneu. Chain/Bar Bar Lifting Eye Yes Firewall Yes Height 66.5" (168.9 cm) Depth 22.1" (56.1 cm) 27.1" (68.8 cm) 26.75" (67.9 cm) 20.5" (52.1 cm) Width 36.8" (93.5 cm) 33.6" (85.4 cm) 31.8" (80.8 cm) lbs kg Base Plate: 13" x 25" (330 x 630 mm) CYLINDER CARTS 41

42 How To Read Sumner Cylinder Cart Product s X X X - X X X X - X X F = Firewall (blank = no firewall) L = Lifting eye (blank = no lifting eye) B = Belly bar (blank = chains) Wheel type: P = Pneumatic, S = Semi-pneumatic, F = Flat free, W = Steel Wheel Wheel diameter (in inches) Maximum allowable cylinder diameter (in inches) that the cart will carry Maximum number of cylinders the cart will carry EXAMPLE: cart part number , FB-LF 2 = carries two cylinders 13 = 13 inch maximum cylinder diameter 16 = 16 inch wheel size F = Flat free tire B = Belly bar L = Lifting eye F = Firewall Wheel CARTS/STORAGE Diameter 8" (200 mm) 8" (200 mm) 10" (250 mm) 10" (250 mm) 14" (355 mm) Width 1.75" (44 mm) 2" (50 mm) 2.75" (70 mm) 3.5" (89 mm) 1.75" (44 mm) Bore 0.5" (13 mm) 0.5" (13 mm) 5/8" (16 mm) 5/8" (16 mm) 5/8" (16 mm) Bearing Powder metal bushing Steel bushing Bronze bushing Bronze bushing Bronze bushing Semi-pneumatic Semi-pneumatic Semi-pneumatic Pneumatic Semi-pneumatic Load Capacity 80 lbs (36.2 kg) 400 lbs (180 kg) 400 lbs (180 kg) 350 lbs (150 kg) 150 lbs (65 kg) Fits Sumner Cart(s) Wheel 108, 207, , , 207, 208, , , Diameter 16" (400 mm) 16" (400 mm) 25" (635 mm) 25" (635 mm) Width 4.8" (120 mm) 4.8" (120 mm) 4" (100 cm) 2" (50 mm) Bore 1" (25 mm) 1" (25 mm) 1.25" (32 mm) 1.25" (32 mm) Bearing Powder metal bushing Powder metal bushing Bronze bushing Bronze bushing Flat free Pneumatic Pneumatic Steel Load Capacity 380 lbs (170 kg) 380 lbs (170 kg) 800 lbs (360 kg) 800 lbs (360 kg) Fits Sumner Cart(s) 209, , CYLINDER CARTS

43 Ideal storage chest for all the welder s needs Weldbox 3617 PN Two-point latching system requires only 1 lock 3 16 gage steel Weldbox 2008 PN Weldbox 2812 PN PN Caster Kit Mount Heavy duty caster on Weldbox 3617 to easily move around the shop gage steel CARTS/STORAGE Opened Height Height Width Depth inch cm inch cm inch cm inch cm lbs kg WELDBOX " /2" /8" /2" WELDBOX /8" 57 11" /8" 72 12" WELDBOX " /2" 57 36" 91 17" Caster Kit (WELDBOX 3617) N/A WELDBOX 43

44 FAB-MATE 3 1,000 lb capacity (450 kg), 7 ft (2.1 m) lifting capacity 3 Moves loads vertically and horizontally at the same time 3 Sumner-built single-speed winch offers infinite positioning for accurate fit-ups 3 8" (20 cm) casters and special base allows load to "get close to the work" 3 Accessories make Fab-Mate extremely versatile 3 Priced for all budgets The hoist for all fab shop needs! Capable of lifting 20' (6.0 m) lengths of 10" (25 cm) pipe Height Width Length inch cm inch cm inch cm lbs kg Fab-Mate A portable welding table Built-in torch holder 3 Tough #9 expanded metal top lb (270 kg) load capacity 3 1" (2.5 cm) square tube frame 3 One piece construction 3 24" x 40" (60 x 100 cm) work surface 3 Table top plated for ground clamp Use occasionally or as a permanent work bench Four-point leg contact Work Dimension Load Height Depth Length Capacity Lb. Kg HB-604 Welding Table 36.3" (92.2 cm) 24.4" (62 cm) 40.4" (102.6 cm) 600 lb (270 kg) " Wheel Kit for Series 600 Handi-Bench Sumner Manufacturing Co., Inc. All Sumner tools comply with CE regulations Alabonson Road Houston, Texas voice: (281) fax: (281) Sumner Netherlands: Midden Engweg 21 NL-3882TS Putten The Netherlands europeansales@sumner.com Tel: +31 (0) In Canada: 75 Saltsman Drive, Unit 5 Cambridge, ON N3H 4R7 voice: (519) fax: (519) In the UK: Unit 3 Kempton Road Keytec 7 Business Park Pershore, Worcestershire WR10 2TA, UK voice: (44) fax: (44) Copyright 2015 Sumner Manufacturing Co., Inc.

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