TOOL CHANGER TK-SERIES

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1 TOOL CHANGER TK-SERIES Rugged and durable For universal use Payload up to 800 kg

2 02 Specialist and all-round talent a professional exceeding all expectations. Automated change without delay. Already done changing? The tool changers from IPR enhance the productivity of automated production systems reliably through the rapid and secure change of tools on the robot or the gantry. Our products have been employed for years in many industry sectors. IPR is the first choice especially when reliability and precision are extremely important. It is not by chance that renowned companies from a wide variety of industry segments, such as automotive OEMs and suppliers, aerospace and aviation, machine construction and medical technology, belong to our clientèle. Direct adaption with the DIN/ISO connection face Thanks to the DIN/ISO standardized fl ange, the tool changers can be directly fi tted to practically any robot. IPR quality High-grade materials, state-of-theart manufacturing processes and comprehensive technical expertise guarantee dependable and long-life products Made in Germany. A wide range of accessories ensure flexible deployment Various types and varieties of plug connectors provide for optimal adjustment to the individual conditions of application.

3 03 Paint bell changers for cleaning and maintenance of different bells. PRODUCT BENEFITS AT A GLANCE. Simple assembly High flexibility through short changing times High availability through perfectly coordinated assemblies Long service life through spring-fitted contacts for transferring signals STANDARD IS NOT GOOD ENOUGH FOR US: COMPETENCY THROUGH CUSTOM-TAILORED SOLUTIONS. Our tool changers can be easily adapted to customer-specifi c requirements. To this end, a variety of attachments and accessories are available. For more complex applications in which standard product modifi cations no longer provide any suitable solution, we also design tool changers precisely tailored to your applications. Our lengthy track record helps us to come up with a technically and economically optimum solution for you rapidly and eff ectively.

4 04 As diverse as your tasks: our tool changers. We re setting new standards in selection, robustness and quality. TK-160 Efficient tool changer for applications up to a 250 kg payload. Special tool changers Robot-supported spray bar with complex tool changer. CAVITY WAXING FOUNDRY IPR s automatic nozzle changing systems allow diff erent types of tools to be easily and rapidly changed when robot wax applications are undertaken. Anything can be changed from mono nozzles up to nozzle change heads with four to six pneumatically swivable nozzles. A single robot is thus able to fully automatically work on a number of hollow spaces one after the other. The tool changing system is also available with a 36-fold air execution for fi tting a spray bar. Our TK-160 and TK-300 tool changers represent two systems which are optimally adapted to the extreme conditions and high temperatures prevailing in forging and casting operations. Whilst a special surface coating raises their capacity to withstand corrosion and abrasive dusts, specially deployed sealing substances and lubricants ensure a high degree of heat resistance. Aside from the standard aluminium variant, a steel design for payloads of up to 800 kg is available.

5 05 TOOL CHANGER APPLICATIONS. Welding Sanding down and polishing Painting applications Medical technology Bodywork construction Foundry Cavity Waxing 2D-NAD-Changer Special nozzle changer for NAD applications. TK-200-SQ-DV Robust changer with maximum handling weight of 800 kg. NAD APPLICATION BODY SHOP The 2D-NAD-Changer has been especially developed for frequently changing application nozzles in the NAD application. It has both a special sealing system and an integrated bayonet catch. It enables the individual nozzles in the stacker to be reliably docked and undocked. Equipped with a variety of nozzle geometries for broad and narrow seams, the robot can thus do its rounds automatically without stopping. To guarantee fast and continuously reliable changes between industrial robots and tools in body shop, we have developed an extremely sturdy tool changer. It is characterized by its low weight, coupled with a high handling weight up to 800 kg and minimum interference contour.

6 06 Tool changer TK-80 T TK-40 T TK-40 R TK-40 TK-50 TK-63 Style TK-40-R TK-40-T TK-50-R TK-50-T TK-63-R TK-63-T Part No, Recommended max, handling weight 1 3 kg 12 kg 30 kg Spacing centre of gravity less than 200 mm 300 mm 300 mm Weight (without attachments / plug connectors) 0.17 kg 0.1 kg kg 0.34 kg 1 kg 0.68 kg Cylinder bore mm mm 35 mm Air consumption each cycle open / close² 0.03 l 0.09 l 0.12 l Maximum tensile FZ (static load) at 6 bar 900 N 3,340 N 4,600 N Max, compressive FD (static load) 2,200 N 6,600 N 9,050 N Max, fl exural torque Mx, My (static load) at 6 bar 14 Nm 54 Nm 554 Nm Max, torsion moment Mz (static load) at 6 bar 29 Nm 136 Nm 740 Nm Repeatability x, y, z-axis mm mm mm Join force in join direction (open piston position) 15 N 40 N 60 N Max, permissible axis deviation x, y-axis +/ 1 mm +/ 1 mm +/ 1 mm Max, spacing between robot and tool-side when locking 0.6 mm 1 mm 1.5 mm Locking stroke 15.5 mm 28 mm 29 mm Energy transmission pneumatic (connecting thread) 6 M5 8 G 1/8" 8 G 1/8" Energy transmission electrical (optional) 1_ Weight of all components mounted at the TK 2_ calculated with compressed air at 6 bar The complete series comprises 9 models for optimum size selection and a wide range of applications. The main body consists of high-strength, hard-coated aluminium ensuring a lightweight design. Functional parts of hardened steel to withstand the high demands placed on the replacement system. Various types of plug connectors to ensure universal scope for energy transmission. Changers can also be had with internal routing, in stainless steel and in special spray protected designs.

7 07 TK-160 T TK-80 R TK-80 TK-125 TK-160 TK-200 TK-300-Alu TK-80-R TK-80-T TK-125-R TK-125-T TK-160-R TK-160-T TK-200-R TK-200-T TK-300-Alu-R TK-300-Alu-T kg 150 kg 250 kg 120 kg 450 kg kg kg 3.55 kg 2.55 kg 5.3 kg 4.15 kg 9 kg 4.7 kg 14.5 kg 7 kg mm mm mm 3x mm 3x mm 0.26 l 0.59 l 0.59 l l l 8,900 N 30,000 N 35,500 N 3 8,900 N 3 35,500 N 17,000 N 70,000 N 70,000 N 26,000 N 70,000 N 680 Nm 2,825 Nm 2,600 Nm 3,200 Nm 1,000 Nm mm 0.05 mm 0.05 mm 0.05 mm 0.05 mm 75 N 110 N 110 N 225 N 330 N +/ 1.5 mm 1.6 mm +/ 2 mm +/ 1.5 mm +/ 2 mm 2 mm 3 mm 3 mm 2 mm 3 mm 37 mm 47.5 mm 56.5 mm 44.5 mm 54.5 mm 8 G 1/4" + 2 G 1/8" 8 G 3/8" 12 G 3/8" 12 G3/8" 10 G3/8" Plug connectors are available for all tool changers in diff erent designs and variants (see Accessories).

8 08 Accessories TK-160 R EC24MIL-IP65.R 24-pin Contact pin spring-loaded EC24MIL-IP65.T 24-pin Contact pin fixed TK-300-ST TK-300-ST-R TK-300-ST-T kg 24 kg 18.5 kg 3x mm l 3 35,500 N 80,000 N 3,200 Nm 0.05 mm 330 N +/ 2 mm 3 mm 54.5 mm 10 G 3/8" EC-2/16.R [BUS] 16 digital inputs 24 V / 5 ma Contact pin fixed EC25.R / SUB-D 25-pin Contact pin spring-loaded EC-2/16.T [BUS] 16 digital inputs 24 V / 5 ma Contact pin spring-loaded EC25.T / SUB-D 25-pin Contact pin fixed EC24-PG-IP65.R 24-pin Contact pin spring-loaded EC24-PG-IP65.T 24-pin Contact pin fixed

9 09 Basically ingenious and in use even better. Balls, springs and pneumatics for a connection that keeps in place what we promise. Always closed The locking mechanism of the tool changing system is ball-implemented. The balls are pressed via a bevel into a receptacle. If there is a drop in air pressure, the balls are kept in the receptacle by a spring integrated in the piston chamber. This ensures automatic locking should the compressed air drop. A spring-fitted cover plate protects the locking mechanism from contamination. Long service life Spring-fitted contacts are used for transferring signals. The springs prevent bending of the contacts. A connection enables the contact pins to be individually replaced should they become worn. This guarantees long service life and transmission dependability.

10 IPR Intelligente Peripherien für Roboter GmbH Jakob-Dieffenbacher-Str. 4/ Eppingen Germany T F info@iprworldwide.com We are represented across the globe. USA IPR Robotics, Inc American Drive Troy, MI T F techsales@iprrobotics.com Mexico Intellum, S.A. de C.V. Av. Central 206, 1er piso Col. San Pedro de los Pinos Del. Alvaro Obregon, CP T F info@iprmexico.com China IPR GmbH China Representative Office Room C2119, Tomson Center No 188, ZangYang Road Pudong, Shanghai T F zd.huang@ipr-soehner.sina.net More contacts can be found under: 02/2017

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