4S/6S Eaton s high performance spiral hose fitting design with DURA-SEAL technology
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- Marcus Pierce
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1 eroquip / Spiral ose Fittings / aton s high performance spiral hose fitting design with UR-SL technology Class 0 Cool-own leakage Superior corrosion resistance ose/fitting identification program
2 aton's / spiral advantage igher operating performance Superior corrosion resistance aton designs its hose and hose fittings so that when assembled together our customers have an engineered hose assembly system that will exceed the customer s hydraulic system requirements providing longer hose assembly life which results in less equipment down-time. aton s engineered hose assembly system approach is what differentiates aton from other suppliers in the marketplace, especially those suppliers that only design and ose/fitting identification program manufacture hose or those suppliers that only design and manufacture hose fittings, resulting in an assembly of mixed supplier components. he key to higher performance hydraulic hose assemblies is based on designing, manufacturing, assembling, and testing the components as a system. he new / spiral hose fitting offering is a key component of the aton engineered hose assembly system. aton's / spiral advantage Will reduce complexity in hose fitting selection in assembling with the correct aton hose, plus a reduction in customer inventory costs. 2 ON / eroquip Brochure -OP-CC002-4 May 206
3 aton's technological advancements in spiral hose & hose fitting designs Introducing aton s next generation spiral hose fitting design. his new series of spiral hose fittings incorporates major advancements in fitting design that provides a higher performing spiral hose assembly for the most demanding applications while using a simple more user friendly three step hose and hose fitting assembly process. he / hose assemblies meet / exceed all standard global industry specifications. he / fitting series refers to the 4-spiral and 6-spiral wire reinforcement of the hose approved with the respective and series fittings.. UR-SL technology 2. UR-O plating technology his patent-pending innovation from aton eliminates hose assembly cool-down leakage, while extending hose assembly life, reducing equipment down-time. ose fittings that will now offer 3x s the corrosion protection on carbon steel fittings as compared to competitive hose fittings. aton s UR-O fittings provide up to 000 hours of corrosion protection. his is a huge step forward in metal fitting corrosion protection. Class 0 Cool-own leakage Superior corrosion resistance User-friendly hose/fitting identification system 3. M atchmate spiral - hose/fitting identification system User friendly system that helps the assembler of spiral hose and hose fittings quickly and easily identify the correct hose and hose fitting to be crimped together providing a more reliable / safe product. his also reduces scrap costs from assembling the wrong hose and hose fitting. ON / eroquip Brochure -OP-CC002-4 pril 206 3
4 UR-SL echnology UR-SL technology = Class "0" Cool-down leakage + higher operating performance aton s / spiral hose fittings feature a unique patent-pending O-ring seal on the nipple that ensures class 0 cool-down leakage and longer hose assembly life in the most demanding applications. ests have shown that this revolutionary technology meets SJ76 Class 0 cool-down leakage in high impulse pressure tests with no moisture formulating at the end of the hose socket during system shutdown and start-up. Class 0 is the highest classification rating for leak-free performance of hose and fittings. aton previously developed this technology for use on the aton W internal skive fittings which resulted in outstanding higher hose assembly operating performance. With this aton technology offered in both the ultimate performance internal skive fitting design and now offered in a one-piece non-skive fitting design, aton is leading the industry in spiral hose assembly performance. Cool-own leakage classification SJ76 O-ring nipple design provides class-0 cool down leakage in accordance with S J76 leak free classifications Class 0 Class Class 2 Class 3 Class 4 Class 5 No indication of moisture Nonrecurring fluid Recurring fluid that does not result in the formation of a droplet Recurring fluid that results in the formation of a non-falling droplet Recurring fluid where a droplet forms and falls Recurring fluid where the frequency of droplets makes a measurable stream Non-Brazed, Non-Skive, -Piece Fitting esign w/ O-ring Features and benefits One Piece Non-Skive Fitting Non-Brazed (one-piece machined) nipples "Captive" terminal end nuts Smaller profile fitting design MatchMate Spiral System Standardization UR-O Plating Reduces errors of matching correct socket with nipple liminates possibility of braze joint failures in the field Reduces chance of damage from over-torquing during hose assembly installation asier to install hose assembly in tight spaces ose and fittings are marked to prevent chance of errors when selecting the correct hose and fitting to be crimped together Meets / exceeds global industry specifications aton's next generation plating provides up to 000 hours of corrosion resistance, far exceeding S J54 specifications 4 ON / eroquip Brochure -OP-CC002-4 May 206
5 UR-O Plating echnology UR-O plating = Superior corrosion resistance Corrosion resistance is a necessity on nearly every application of hydraulic fluid conveyance products. Unplated carbon steel fluid conveyance products can begin rusting within hours of exposure to the elements. Now aton, a world leader in power management and hydraulic systems, has raised the bar on corrosion resistance. Introducing UR-O plating technology, delivering significantly higher level of corrosion resistance on carbon steel fluid conveyance products. UR-O plating technology now comes standard on most carbon steel fluid conveyance products, so you get products that look better, last longer, cost less to maintain. No compatibility issues when using existing carbon steel parts with former plating and parts with the improved UR-O plating. he aton carbon steel fluid conveyance products you rely on today will look, feel and perform exactly the same as previous products. Same form and functional capabilities Standard S torque values and pressure ratings Same silver appearance Same procedures for assembly Corrosion protection 3x s better corrosion protection (up to 000 hours), higher impulse cycle performance, one-piece non-brazed nipples esting in accordance to SM B7 salt spray requirements, aton fluid conveyance components with UR-O plating technology were rated up to,000 hours of corrosion resistance, far exceeding SJ54 requirements. Up to three times more protection compared to earlier generations of plating without changing the look, feel or performance of aton s carbon steel fluid conveyance products. Commonly used in oil and gas, construction, agriculture, mining, manufacturing, and transportation. Corrosion resistance Corrosion of current carbon steel adapters after 650 hours of exposure to salt spray testing. Learn more about how aton s new standard in corrosion resistance can help make your fluid conveyance components look better, last longer and operate more efficiently. Contact your sales representative about UR-O plating technology or visit aton Competitor X Competitor Y s you can see in the photos above, carbon steel fluid conveyance products protected with aton's UR-O plating technology resist rust longer than other carbon steel products available today. ON / eroquip Brochure -OP-CC002-4 May 206 5
6 MatchMate spiral hose/fitting identification system MatchMate Spiral = User friendly hose/fitting identification program xpanding upon our World Class MatchMate program for aton braided and 00R2 hoses, we are now offering a new easy matching identification program for our entire spiral hose product offering. In addition, the / hose fittings are part of our aton ngineered ose ssembly System which ensures that matched components are used in a crimped hose assembly that meets/exceeds the industry specifications. / ose and fitting identification/matching system aton Fitting part number provides user with an easy method to match the correct hose and hose fitting for assembly. xample using fitting part number 6FL6 ose Fitting Series ( or ) nd Connection Size (-6) nd Connection Code ( FL is a code 6 flange) ose Size (-6) 4 rings on socket refers to 4-spiral hose () 6 FL 6 rings on socket refers to 6-spiral hose () -6 marking on socket identifies: ose type: 4-Spiral () Simplifying the selection of the correct hose and hose fitting to be crimped together eliminates confusion for the assembler. his leads ose : -6 6 Simplicity. hat s the core of aton s / program. With the MatchMate Spiral matching and mating system, aton has made it much easier to select the correct spiral fitting to be assembled on aton s spiral hoses. aton laylines are identified with or on hoses approved with or fittings. aton fittings are identified with 4 or 6 rings N or with hose dash on the socket. ll fittings are marked so they are easily matched to identification marking on the correct 4-spiral hoses ll fittings are marked so they are easily matched to identification marking on the correct 6-spiral hoses It s that simple. to increased productivity, and offers greater safety for end users once assembly is installed in the hydraulic system. aton 4-Spiral hoses qualified with fitting C525, G493, FC736, FC500, FC636, FC273B, G506, FC254, C600, C80 Reference the aton eroquip ose ssembly Master Catalog -OOV-MC00-3 for more information on spiral hoses. aton 6-Spiral hoses qualified with fitting For use with hose: FC606, FC500, FC273B, C80, G466 6 ON / eroquip Brochure -OP-CC002-4 May 206
7 Safety & assembly aton s hydraulic hose and fitting assembly product warning Flexible hose lines offer many advantages over rigid tubing including routing ease, vibration absorption, sound deafening and the ability to accommodate movement of connected components. owever, hose lines require caution in use not only to provide long service, but also to guard against potentially dangerous failure. Important he user should carefully observe the precautions listed in this catalog, including the recommendations on the selection of hose & fittings on the relevant pages. In addition, care should be taken not to exceed the minimum bend radius listed for each hose, and type in the hose section. Maximum operating pressure should not exceed pressures listed in the hose data. Instructions for assembling fittings to different hose should be followed carefully to ensure the performance of the completed assembly.! Warning Flexible hose lines offer many advantages over rigid tubing including routing ease, vibration absorption, sound deafening and the ability to accommodate movement of connected components. owever, hose lines require caution in use not only to provide long service, but also to guard against potentially dangerous failure.! Warning pplication considerations must be observed in selecting appropriate components for the application of these products contained herein. he failure to follow the recommendations set forth in this catalog may result in an unstable application which may result in serious personal injury, property damage and/or death.! Warning aton or any of its affiliates or subsidiaries shall not be subject to and disclaims any obligations or liabilities (including but not limited to all consequential, incidental and contingent damages) arising from tort claims (including without limitation negligence and strict liability) or other theories of law with respect to any hose assemblies not produced from genuine aton hose fittings, hose and aton approved equipment, and in conformance with aton s process and product instructions for each specific hose assembly. Failure to follow these processes and product instructions and limitations could lead to premature hose assembly failures resulting in property damage, serious injury or death. ssembly instructions Cut hose. Calculate cut length of hose by subtracting the dimension from both ends (see fitting information for dimensions). 2. Cut hose to proper length as shown below. 3. ngle on cut ends must not exceed 5 4. o not kink or bend hose beyond minimum bend radius during handling 5. ake care not to damage hose cover during handling. Clean hose. t a minimum the hose assembly should be blown out with clean compressed air. aton recommends using the aton Contamination Control System. 2. ssemblies may be rinsed out with hot water at 65 C (50 F) max, or use aton's projectile contamination control system shown in bulletin -OIN ssemble fittings. Inspect fitting for the presence of an O-ring. O-ring must be installed on nipple. 2. Mark both ends of hose with fitting insertion depth noted in the assembly equipment & tooling table in the back of this catalog 3. Place sufficient lube in I of hose for easier insertion. Check compatibility. 4. o not place lube directly on nipple O-ring 5. Insert fitting fully into hose until socket is aligned with insertion depth. 6. Check fitting orientation if required. Crimp fittings to hose. Use only approved aton assembly equipment. 2. Follow standard crimping procedures available in Power-Source or contact aton echnical Support for additional details. ON / eroquip Brochure -OP-CC002-4 May 206 7
8 ow to order ccurate processing and prompt delivery of your order depends on easy identification of your requirements. Please order aton brand parts using correct part numbers as described in this catalog. Inquiries and orders should be directed to your aton Fluid Conveyance istributor or: Part numbers and dash s Globally standardized pressure ratings designates the nominal of 6ths of an inch. his number immediately follows the part number and is separated from it with a dash. aton Corp. 465 Lone Oak Rd. den Prairie, MN Fax: imensions given in this catalog for aton products are approximate and should be used for reference only. xact dimensional information for a given product is subject to change and varying tolerances; contact aton directly for full current information. aton has standardized hose burst and operating pressure ratings in cataloging, worldwide. his move toward standardization will slightly alter some of the pressure ratings listed for hoses in this catalog as pressures are rounded off. his is a paper conversion only. his action has no effect on the actual testing and certification of aton hoses to stringent product standards. imensions! Warning ose assemblies aton manufactures the terminal ends of our hose fittings to the appropriate requirements established by the S. herefore, the performance ratings of these hose fittings meet the S requirements. It is possible to order a hose assembly with a fitting terminal end that has a performance rating lower than the hose rating. When ordering hose assemblies, please keep the connecting end performance rating in mind since this may affect overall hose assembly performance. ose assembly components (hose and fittings) are easily assembled in the field. owever, factory assembled reusable and crimped hose assemblies are available. For complete information, contact aton. Socket data Markings on crimp fittings Fitting Socket Fitting Socket Use of correct aton fitting with a given aton hose is essential for proper assembly and performance. ll aton / fittings are marked with the product group, or, and the dash. Using this number, from the following table, the correct hose may be found and dash s matched, to ensure the correct combination. Global identification marking Global non-skive fitting sockets for four-spiral and six-spiral hose in all s have four or six rings plus a scribe mark and either - or - etched on the socket. Global hose fittings are identified with an aton trademark and the hose dash. In addition, global sockets are identified with the following: Identification marking Fitting style ose/socket description 4 rings Spiral non-skive Four spiral wire hose scribe mark and socket -() 6 rings Spiral non-skive Six spiral wire hose scribe mark and socket -() O-ring for ose Nipple Part # Fitting (ose) Size FF FF FF FF FF Weatherhead catalog hose fitting reference xample xample S JIC/37 Female Swivel Straight for series S Code 6 Flange Straight for series aton global fitting part # 2FJ6 (must order part using this part #) aton global fitting part # 32FL24 (must order part using this part #) Weatherhead reference # 6-62 (for reference only cannot order part using this number) Weatherhead reference # 24-G32 (for reference only cannot order part using this number) ose : -6 Fitting terminal end & type: -62 ose : -24 Fitting terminal end & type: -G32 View of fitting section in catalog: View of fitting section in catalog: 2FJ6 (6-62) 32FL24 (24-G32) ON / eroquip Brochure -OP-CC002-4 May 206
9 aton's hose fitting part numbering system / Global crimp nipples/fittings Complete nipple part number: 2 FJ 6 Product Group = Spiral non-skive fitting part number for four-spiral hose = Spiral non-skive fitting part number for six-spiral hose Material stock code = inch hex stock or metric equivalent end connection * end connection code BF BP B C L S F FJ FL FR FS JF JM F S = = = = = = = = = = = = = = = = = MB = MF = MJ = MP = MR = PF = PS = BSP Female Swivel ( ex) BSP Male Parallel BSP Male apered C Flange 24 Male (light duty) O Female Swivel (light duty) O Female Swivel (heavy duty) 24 Male (heavy duty) S Code 62 Flange S JIC 37 Female Swivel S Code 6 Flange ORS Female Swivel S 45 Flare Female Swivel JIS Female Swivel BSP Female Swivel (2 exes) omatsu Female Swivel omatsu Split Flange Male O-Ring Boss Male Inverted Flare S JIC 37 Male Rigid Male Pipe Rigid ORS Male Female Pipe Swivel Male Pipe Swivel end connecting configuration If nipple has a straight configuration, then this position collapses = 45 = 22 /2 = 0 B = 90, standard = 67 /2 or short drop F = 30 C = 90 long drop G = 60 ose * Material designation C = stainless steel, if fitting is zinc plated carbon steel (standard), this position collapses. * When ordering s 3, 4, 5, 6 and 8 the part number requires only single digits ON / eroquip Brochure -OP-CC002-4 May 206 9
10 ose fitting pressure chart for / fittings only hread style pressure performance aton closely follows industry standards in design and in application recommendations. key principle within ISO, S and other standards bodies is that the MXIMUM WORING PRSSUR OF OS OR PR SSMPLY IS Note: he tables below are applicable for low carbon free machining steels typically used in Fluid Power connections. For port type connections, the material and design of the port must be considered and may reduce expected strength. For high pressure LSSR OF OS N N CONNCOR(S) US. he first table below provides excerpts from standard Industry pressure rating charts for connector types as Published by S (Society of utomotive ngineers.) applications aton recommends the use of more robust connector designs such as Code 62 flange or O-Ring face seal. Selected S pressure ratings in PSI Size Inch Size 37 JIC S J54 NP/NPF S J476 ORS S J453 Male Flareless S J54 Code 6 S J58 Code 62 S J58-2 3/ / / / International pressure ratings in PSI ose Fitting Connection ube O Male British Pipe (BSP) Female British Pipe (BSP) Female Pipe (JIS) O s.rh w/ Oring (eavy) O l.rh w/ Oring (Light) ll aton components With higher pressures it is critical to know the construction materials and manufacturing method to ensure performance. When all components in a system are aton supplied, for example an aton hose fitting is mated with an aton adapter or tube fitting, the combination may be used at higher pressures with confidence. hese higher ratings are noted in the chart below. MXIMUM WORING PRSSUR OF OS OR PR SSMBLY IS LSSR OF OS N N CONNCOR(S) US. ll aton pressure ratings in PSI &2 for / ose Fittings Size Inch Size 37 JIC S J54 NP/NPF S J476 ORS S J453 Male Flareless S J54 Code 6 S J58 Code 62 S J58-2 3/ / / / Note:. aton fittings are tested to industry standards and beyond to insure a long life. ll assemblies listed in the ll aton Ratings table have passed impulse testing at 33% of operating pressure up to million cycles and meet a 4: burst pressure. esign & application 2. When assembled with all aton components, all S 37o JIC male and female terminal ends in the & product line are rated at the pressures listed in the table above and have passed one million impulse cycles at 33% of this pressure. ll straight configurations achieve a 4: burst. he 45o and 90o elbow configurations in the -2 meet a 3.2: burst the 45o and 90o elbow configurations in the -6 achieve a 2.8: burst; the 45o and 90o elbow configurations in the -20 meet a 4: burst and the 45o & 90o elbow configurations in the -24 meet a 2.4: burst. aton s Fluid Conveyance engineering and support teams have many decades of experience in designing, manufacturing and servicing hydraulic and other fluid conveyance systems globally. aton s product line is designed as a comprehensive collection of hose, fittings, connectors, couplings and accessories that allow a system designer to select components to complete a fluid power system or a service technician to replace a component with confidence. he individual product specifications, the above pressure ratings and other technical information are intended as supporting guidelines for system design and service needs and are not to be construed as a guarantee of performance of the system or of individual aton components. aton provides comprehensive technical support so please call with questions about pressure needs not covered by these charts or for specific application support. 0 ON / eroquip Brochure -OP-CC002-4 May 206
11 / pproved hoses C525 Premium high temperature spiral hose ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft C , , , , ,3 9.50, C , , , , ,8 2.00,73.6 C , , , , , ,3.55 C ,.50 59, , , , ,86.99 C , , , , , , Construction QP elastomer tube 4-spiral wire reinforcement QP elastomer high temperature cover Operating temperature range 40 C to +50 C ( 40 F to +302 F) pplication ydraulic system service with petroleum, fire-resistant, and water-base fluids, fuel, and lubricating systems. Fitting Reference ose Series FC636 Specialty spiral hose PM S 00R2 ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft FC , , , , ,0 9.50, FC , , , , ,0 2.00,74.7 FC , , , , , ,3.55 FC ,.50 54, , , , ,92.96 Construction Synthetic PM tube 4-spiral wire reinforcement, Green PM synthetic cover Operating temperature range 40 C to +75 C ( 40 F to +75 F) pplication Ground support equipment (GS), industrial phosphate ester based fluids, water glycol systems. For more information on specific fluid applications and high temperature ratings. Fitting Reference ose Series ON / eroquip Brochure -OP-CC002-4 May 206
12 / pproved hoses G493 Premium R2 Spiral hose /2 S Bend radius S 00R2, N 856 ype R2 N 856 P Operating pressure ose I.. G493-2 G493-6 G G G ose O.. Max Operating Burst emperature brasion resistance Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft ,0 25,4 3,8 38, 50, ,7 39,4 48,6 55,0 68, ,0 350,0 30,0 275,0 275, ,0 400,0 240,0 00,0 00, ,0 50,0 20,0 250,0 320, ,34,78 2,4 3,00 4, Construction Synthetic rubber tube 4-spiral wire reinforcement riple Crown Operating temperature range pplication 40 C to +27 C ( 40 F to +260 F) UR-UFF Synthetic for excellent abrasion resistance Fitting Reference ydraulic system service with petroleum and waterbase fluids, for general industrial use. MS ose Series FC736 Premium abrasion resistant R2 Spiral hose S 00R2, N 856 ype R2 ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft FC736-2 FC736-6 FC FC ,0 25,4 3,8 38, ,7 39,4 48,6 55, ,0 280,0 20,0 75, ,0 20,0 840,0 700, ,0 300,0 420,0 500, ,32,75 2,36 3, FC , , , , , , Construction Synthetic rubber tube 4-spiral wire reinforcement Synthetic rubber intermediate cover BRUISR outer cover for superior abrasion resistance 2 Operating temperature range pplication 40 C to +2 C ( 40 F to +250 F) igh abrasion industrial and hydraulic system applications with petroleum and waterbased fluids. Recommended for use on critical applications in construction, forestry, and other off-highway vehicles. BRUISR outer cover offers unmatched abrasion, chemical and environmental protection. ON / eroquip Brochure -OP-CC002-4 May 206 Fitting Reference ose Series
13 / pproved hoses FC500 Premium R3 Spiral hose /2 S Bend radius S 00R3 Performance ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft FC , , , , ,0 4.75, FC , , , , ,0 6.00,85.24 FC , , , , , ,50.68 FC ,.50 55, , , , , FC , , , , , , Construction Synthetic rubber inner tube -2 to spiral wire reinforcement spiral reinforcement Synthetic UR-UFF rubber cover for excellent abrastion resistance Operating temperature range 40 C to +27 C ( 40 F to +260 F) pplication ydraulic system service with petroleum and water-base fluids, for low temperature applications MS Fitting Reference ose Series ON / eroquip Brochure -OP-CC002-4 May 206 3
14 / pproved hoses FC273B Premium abrasion resistant R3 Spiral hose S 00R3, N 856 ype R3, ISO 3862 ype R3 ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft FC273B-2 9 9, , , , ,0 9.50,55.04 FC273B , , , , ,0 2.00,95.3 FC273B ,8.25 5, , , , , FC273B ,.50 58, , , , , FC273B , , , , , , Construction Synthetic rubber tube -2&-6 4-spiral wire reinforecement, -20 to spiral wire reinforcement Synthetic rubber intermediate cover BRUISR outer cover for superior abrasion resistance Operating temperature range 40 C to +2 C ( 40 F to +250 F) pplication igh abrasion industrial and hydraulic system applications with petroleum and waterbased fluids. Recommended for use on critical applications in construction, forestry, and other off-highway vehicles. BRUISR outer cover offers unmatched abrasion, chemical and environmental protection. Fitting Reference ose Series G506 Specialty Spiral hose N 856 ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft G , , , , ,0.02,49.00 G , , , , , ,05.38 G , , , ,0 8. 2,54.7 G , , , , , G , , , , , Construction Synthetic rubber tube 4-spiral wire reinforcement Synthetic UR-UFF rubber cover cover for excellent abrasion resistance Operating temperature range 40 C to +00 C ( 40 F to +22 F) pplication Four wire hose for high pressure hydraulic systems with petroleum and waterbase fluids MS Fitting Reference ose Series ON / eroquip Brochure -OP-CC002-4 May 206
15 / pproved hoses FC254 Specialty Spiral hose N 856 Operating pressure riple Crown emperature brasion resistance ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft FC , , , , ,0.00,58.06 FC , , , , ,0 2.00,96.32 FC , , , , , ,43.63 FC ,.50 55, , , , , FC , , , , , , Construction Synthetic rubber tube 4-spiral wire reinforcement Synthetic UR-UFF rubber cover for excellent abrasion resistance Operating temperature range 40 C to +27 C ( 40 F to +260 F) pplication ydraulic system service with petroleum and waterbase fluids, for general industrial use MS Fitting Reference ose Series C600 Premium R5 Spiral hose S 00R5 Performance ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft C , , , , ,0 5.3,52.0 Construction Synthetic rubber tube 4-spiral wire reinforcement Synthetic UR-UFF rubber cover for excellent abrasion resistance Operating temperature range 40 C to + 27 C ( 40 F to +260 F) pplication igh-pressure hydraulics, hydrostatic transmissions ydraulic system with petroleum and water-glycol base fluids, for lubricants oils and water Fitting Reference ose Series -2 MS ON / eroquip Brochure -OP-CC002-4 May 206 5
16 / pproved hoses FC606 Specialty R5 Spiral hose S 00R5 ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft FC , , , , , ,60.77 FC ,8.25 5, , , , , FC ,.50 59, , , , , Construction Synthetic rubber tube 6-spiral wire reinforcement Synthetic UR-UFF rubber cover for excellent abrasion resistance Operating temperature range 40 C to +2 C ( 40 F to +250 F) pplication igh-pressure hydraulics, hydrostatic transmissions. ydraulic system service with petroleum and water base fluids for general industrial use Fitting Reference ose Series MS C80 Premium low temperature spiral hose S 00R5 Operating pressure ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft C , , , , ,0.02,6.08 C , , , , , ,02.36 C , , , , , , C ,.50 57, , , , , C , , , , , , Construction Synthetic rubber tube 4-heavy spiral wire reinforcement on s -2 and -6, 6-spiral in -20 to -32 Synthetic rubber cover for low temperature applications Operating temperature range 57 C to +00 C ( 70 F to +22 F) pplication ydraulic systems with petroleum based fluids for low temperature applications MS Fitting Reference ose Series ON / eroquip Brochure -OP-CC002-4 May 206
17 / pproved hoses G466 Specialty R5 Spiral hose S 00R5 ose I.. ose O.. Max Operating Burst Minimum Bend Radius Weight mm in mm in bar psi bar psi mm in kg/m lbs/ft G , , , , , , G ,.50 50, , , , ,63 3. Construction Synthetic rubber tube, 6 high tensile spiral wire layers reinforcement Synthetic UR-UFF rubber cover for excellent abrasion resistance Operating temperature range 40 C to +2 C ( 40 F to +250 F) pplication igh pressure hydraulic systems with extreme pressure peaks. For use with petroleum and water based fluids MS Fitting Reference ose Series ON / eroquip Brochure -OP-CC002-4 May 206 7
18 / Fitting series Fittings C525-2,-6,-20,-24,-32; G493-2,-6,-20,-24,-32; FC636-2,-6,-20,-24,-32; FC736-2,-6,-20,-24,-32; FC500-2,-6,-20,-24; FC273B-2,-6; G506-2,-6,-20,-24,-32; FC254-2,-6,-20,-24,-32; C80-2,-6; Fittings FC500-32; FC273B-20,-24,-32; FC606-6,-20,-24; C80-20,-24,-32; G466-20,-24 Male Pipe NPF - Rigid (MP) Straight 30 nd ose Size hread Ø in mm in mm in mm in in 8MP /2-4 84, ,4.90 4, /8 2MP /4-4 85, ,6.95 4, /6 6MP /2 84, ,6.9 4, /8 2MP /4-4 89, ,2.94 9, /8 6MP /2 94, , 2.3 9, /8 20MP /4- /2 90, ,5.99 9, /6 6MP /2 07, , , /6 20MP /4- /2 9, , , /6 24MP /2- /2 43, , , MP /2 50, , ,.66 2 /2 in mm in mm in mm in in 6MP /2 94, , 2.3 9, /8 20MP /4- /2 20, , , /6 24MP /2- /2 43, , , MP /2 50, , ,.66 2 /2 Male Pipe NPF - Swivel (PS) Straight nd ose Size hread Ø in mm in mm in mm in in 6PS /2 0, , , /2 30 Male JIC/37 - Rigid (MJ) Straight nd ose Size hread Ø in mm in mm in mm in in 0MJ /8-4 84, ,2.90 2, /6 2MJ /6-2 86, , , /8 4MJ /6-2 83, ,0.85 4, /4 6MJ /6-2 83, ,5.87 4, /8 6MJ /6-2 93, , , /8 20MJ /8-2 99, , , /6 20MJ /8-2 5, , , /6 24MJ /8-2 5, , , MJ /2-2 63, , , /8! Refer to note below.! When assembled with all aton components, all S 37o JIC male and female terminal ends in the & product line are rated at the pressures listed in the table above and have passed one million impulse cycles at 33% of this pressure. ll straight configurations achieve a 4: burst. he 45o and 90o elbow configurations in the -2 meet a 3.2: burst the 45o and 90o elbow configurations in the -6 achieve a 2.8: burst; the 45o and 90o elbow configurations in the -20 meet a 4: burst and the 45o & 90o elbow configurations in the -24 meet a 2.4: burst. 8 ON / eroquip Brochure -OP-CC002-4 May 206
19 / Fitting series Fittings C525-2,-6,-20,-24,-32; G493-2,-6,-20,-24,-32; FC636-2,-6,-20,-24,-32; FC736-2,-6,-20,-24,-32; FC500-2,-6,-20,-24; FC273B-2,-6; G506-2,-6,-20,-24,-32; FC254-2,-6,-20,-24,-32; C80-2,-6; Fittings FC500-32; FC273B-20,-24,-32; FC606-6,-20,-24; C80-20,-24,-32; G466-20,-24 Female JIC/37 Swivel (FJ) Straight nd ose Size hread Ø in mm in mm in mm in mm in in 0FJ /8-4 75, ,8.53 2, ,0 3/6 2FJ /6-2 82, ,7.80 4, ,0 3/6 /4 4FJ /6-2 77, ,3.63 4, ,0 3/6 3/8 6FJ /6-2 80, ,0.73 4, ,0 3/6 /2 2FJ /6-2 78, ,.54 5, ,0 5/8 /4 6FJ /6-2 89, ,3.94 9, ,0 5/8 /2 20FJ /8-2 85, ,0.8 9, ,0 5/8 2 6FJ /6-2 99, , , ,0 3/6 /2 20FJ /8-2 0, , , ,0 3/6 2 24FJ /8-2 06, , , ,0 3/6 2 /4 24FJ /8-2 34, , ,.22 57,0 2 /4 2 /4 32FJ /2-2 46, , , /8 in mm in mm in mm in mm in in 6FJ /6-2 89, ,3.94 9, ,0 5/8 /2 20FJ /8-2 02, , , ,0 3/6 2 24FJ /8-2 07, , , ,0 3/6 2 /4 24FJ /8-2 34, , ,.22 57,0 2 /4 2 /4 32FJ /2-2 46, , , /8! Refer to note below. Female JIC/37 Swivel (FJ) 45 lbow nd ose Size hread Ø! Refer to note below. in mm in mm in mm in mm in in 2FJ /6-2 2, , , ,0.4 /4 6FJ /6-2 33, , , ,0.50 /2 6FJ /6-2 28, , , ,0.50 /2 20FJ /8-2 20, , , , FJ /8-2 35, , , , FJ /8-2 22, , ,.22 43, /4 in mm in mm in mm in mm in in 20FJ /8-2 36, , , , FJ /8-2 22, , ,.22 43, /4! When assembled with all aton components, all S 37o JIC male and female terminal ends in the & product line are rated at the pressures listed in the table above and have passed one million impulse cycles at 33% of this pressure. ll straight configurations achieve a 4: burst. he 45o and 90o elbow configurations in the -2 meet a 3.2: burst the 45o and 90o elbow configurations in the -6 achieve a 2.8: burst; the 45o and 90o elbow configurations in the -20 meet a 4: burst and the 45o & 90o elbow configurations in the -24 meet a 2.4: burst. ON / eroquip Brochure -OP-CC002-4 May 206 9
20 / Fitting series Fittings C525-2,-6,-20,-24,-32; G493-2,-6,-20,-24,-32; FC636-2,-6,-20,-24,-32; FC736-2,-6,-20,-24,-32; FC500-2,-6,-20,-24; FC273B-2,-6; G506-2,-6,-20,-24,-32; FC254-2,-6,-20,-24,-32; C80-2,-6; Fittings FC500-32; FC273B-20,-24,-32; FC606-6,-20,-24; C80-20,-24,-32; G466-20,-24 Female JIC/37 Swivel (FJG) 60 lbow nd ose Size hread Ø in mm in mm in mm in mm in in 2FJG /6-2 27, , , ,9.53 /4 6FJG /6-2 44, , , ,6.87 /2! Refer to note below Female JIC/37 Swivel (FJB) 90 lbow nd ose Size hread Ø in mm in mm in mm in mm in in 2FJB /6-2 0, , , , /4 6FJB /6-2 0, , , , /2 6FJB /6-2 3, , , , /2 20FJB /8-2 7, , , , FJB /8-2 32, , , , FJB / , , ,.22 04, /4 in mm in mm in mm in mm in in 6FJB /6-2 3, , , , /2 20FJB /8-2 33, , , , FJB / , , ,.22 04, /4! Refer to note below Female JIC/37 Swivel (FJC) 90 lbow - Long rop nd ose Size hread Ø in mm in mm in mm in mm in in 2FJC /6-2 0, , , , /4 6FJC /6-2 2, , , , /2 20FJC /8-2 32, , , , ! Refer to note below ! When assembled with all aton components, all S 37o JIC male and female terminal ends in the & product line are rated at the pressures listed in the table above and have passed one million impulse cycles at 33% of this pressure. ll straight configurations achieve a 4: burst. he 45o and 90o elbow configurations in the -2 meet a 3.2: burst the 45o and 90o elbow configurations in the -6 achieve a 2.8: burst; the 45o and 90o elbow configurations in the -20 meet a 4: burst and the 45o & 90o elbow configurations in the -24 meet a 2.4: burst. 20 ON / eroquip Brochure -OP-CC002-4 May 206
21 / Fitting series Fittings C525-2,-6,-20,-24,-32; G493-2,-6,-20,-24,-32; FC636-2,-6,-20,-24,-32; FC736-2,-6,-20,-24,-32; FC500-2,-6,-20,-24; FC273B-2,-6; G506-2,-6,-20,-24,-32; FC254-2,-6,-20,-24,-32; C80-2,-6; Fittings FC500-32; FC273B-20,-24,-32; FC606-6,-20,-24; C80-20,-24,-32; G466-20,-24 Male Oring Boss - Rigid (MB) Straight nd ose Size hread Ø in mm in mm in mm in in 2MB /6-2 78, ,5.67 4, /4 6MB /6-2 88, ,5.9 9, /2 20MB /8-2 09, , , /8 24MB /8-2 34, , ,.22 2 /8 Female S 45 Flare Swivel (FS) Straight nd ose Size hread Ø in mm in mm in mm in in in 2FS /6-4 6, ,4.00 4, /4 3/ Male ORS - Rigid (MR) Straight nd ose Size hread Ø in mm in mm in mm in in 2MR /6-2 80, ,4.75 4, /4 6MR /6-2 78, ,9.65 4, /2 6MR /6-2 87, ,9.89 9, /2 20MR /6-2 8, 3.9 4,5.63 9, /4 20MR /6-2 07, , , /4 ON / eroquip Brochure -OP-CC002-4 May 206 2
22 / Fitting series Fittings C525-2,-6,-20,-24,-32; G493-2,-6,-20,-24,-32; FC636-2,-6,-20,-24,-32; FC736-2,-6,-20,-24,-32; FC500-2,-6,-20,-24; FC273B-2,-6; G506-2,-6,-20,-24,-32; FC254-2,-6,-20,-24,-32; C80-2,-6; Fittings FC500-32; FC273B-20,-24,-32; FC606-6,-20,-24; C80-20,-24,-32; G466-20,-24 Female ORS Swivel (FR) Straight 2 2 nd ose Size hread Ø in mm in mm in mm in mm in in 0FR , ,.50 4, ,0 3/6 /8 2FR /6-2 77, ,2.62 4, ,0 3/6 3/8 6FR /6-2 79, ,.70 4, ,0 3/6 5/8 2FR /6-2 80, ,8.6 9, ,0 5/8 3/8 6FR /6-2 82, ,6.68 9, ,0 5/8 5/8 20FR /6-2 82, ,7.68 9, ,0 5/8 7/8 20FR /6-2 99, , , ,0 3/6 7/8 24FR , ,6.87 3,.22 57,0 2 /4 2 /4 in mm in mm in mm in mm in in 6FR /6-2 82, ,6.68 9, ,0 5/8 5/8 20FR /6-2 82, ,7.68 9, ,0 5/8 7/8 20FR /6-2 99, , , ,0 3/6 7/8 24FR , ,6.87 3,.22 57,0 2 /4 2 /4 Female ORS Swivel (FR) 45 lbow nd ose Size hread Ø in mm in mm in mm in mm in in 2FR /6-2 08, , , , /8 6FR /6-2 9, , , ,0.0 5/8 6FR /6-2 2, , , ,0.0 5/8 20FR /6-2 36, , , ,0.22 7/8 20FR /6-2 53, , , ,0.22 7/8 24FR , , ,.22 43, /4 in mm in mm in mm in mm in in 6FR /6-2 2, , , ,0.0 5/8 20FR /6-2 36, , , ,0.22 7/8 20FR /6-2 54, , , ,0.22 7/8 24FR , , , /4 22 ON / eroquip Brochure -OP-CC002-4 May 206
23 / Fitting series Fittings C525-2,-6,-20,-24,-32; G493-2,-6,-20,-24,-32; FC636-2,-6,-20,-24,-32; FC736-2,-6,-20,-24,-32; FC500-2,-6,-20,-24; FC273B-2,-6; G506-2,-6,-20,-24,-32; FC254-2,-6,-20,-24,-32; C80-2,-6; Fittings FC500-32; FC273B-20,-24,-32; FC606-6,-20,-24; C80-20,-24,-32; G466-20,-24 Female ORS Swivel (FRB) 90 lbow nd ose Size hread Ø in mm in mm in mm in mm in in 0FRB , , , ,3.27 /8 2FRB /6-2 04, , , , /8 6FRB /6-2 7, , , , /8 2FRB /6-2 07, , , , /8 6FRB /6-2 2, , , , /8 20FRB /6-2 36, , , , /8 20FRB /6-2 53, , , , /8 24FRB , , , , /4 24FRB , , ,.22 04, /4 in mm in mm in mm in mm in in 6FRB /6-2 2, , , , /8 20FRB /6-2 36, , , , /8 20FRB /6-2 53, , , , /8 24FRB , , ,.22 04, /4 Female ORS Swivel (FRC) 90 lbow - Long rop B nd ose Size hread Ø in mm in mm in mm in mm in in 0FRC , , , , /8 2FRC /6-2 04, , , , /8 6FRC /6-2 7, , , , /8 6FRC /6-2 2, , , , /8 20FRC /6-2 52, , , , /8 24FRC , , , , /4 24FRC , , , , /4 ON / eroquip Brochure -OP-CC002-4 May
24 / Fitting series Fittings C525-2,-6,-20,-24,-32; G493-2,-6,-20,-24,-32; FC636-2,-6,-20,-24,-32; FC736-2,-6,-20,-24,-32; FC500-2,-6,-20,-24; FC273B-2,-6; G506-2,-6,-20,-24,-32; FC254-2,-6,-20,-24,-32; C80-2,-6; Fittings FC500-32; FC273B-20,-24,-32; FC606-6,-20,-24; C80-20,-24,-32; G466-20,-24 S Code 6 Flange (FL) Straight nd ose Size Flange ead ia. Ø Ø mm in mm in mm in mm in 2FL ,.50 90, , , FL , , , , FL , , , , FL , , ,6 2. 9, FL , , , 2.4 9, FL , , , , FL ,5.75 0, , , FL , , , , FL , , , , FL , , , , FL , , , ,.22 32FL , , , ,.22 32FL , , , ,.66 mm in mm in mm in mm in 6FL , , ,6 2. 9, FL , , , , FL , , , ,.22 32FL , , , ,.22 32FL , , , ,.66 S Code 6 Flange (FL) 22.5 lbow nd Flange ead ia. Ø Ø ose Size 2FL ,.50 2, , ,2 0.56, FL , , , , , FL , , , , , FL , , , , , FL , , , , , FL , , , , , FL , , , ,.22 8, FL , , , ,.22 23, FL , , , ,.66 23, ON / eroquip Brochure -OP-CC002-4 May 206
25 / Fitting series Fittings C525-2,-6,-20,-24,-32; G493-2,-6,-20,-24,-32; FC636-2,-6,-20,-24,-32; FC736-2,-6,-20,-24,-32; FC500-2,-6,-20,-24; FC273B-2,-6; G506-2,-6,-20,-24,-32; FC254-2,-6,-20,-24,-32; C80-2,-6; Fittings FC500-32; FC273B-20,-24,-32; FC606-6,-20,-24; C80-20,-24,-32; G466-20,-24 S Code 6 Flange (FLF) 30 lbow nd ose Size Flange ead ia. Ø Ø 2FLF ,.50 9, , , , FLF , , , , , FLF , , , , , FLF , , , , , FLF , , , , , FLF , , , , , FLF , , , ,.22 26, FLF , , , ,.66 33,9.34 S Code 6 Flange (FL) 45 lbow nd Flange ead ia. Ø Ø ose Size 2FL ,.50 3, , , ,0.06 6FL , , , , ,0.26 2FL ,.50 6, , , ,0.06 6FL ,4.75 3, , , , FL , , , , ,0.26 6FL , , , , , FL , ,8 6.57, , , FL , , , , , FL , , , ,.22 45, FL , , , ,.22 57, FL , , , ,.66 57, FL ,4.75 3, , , , FL , , , , , FL , ,6 6.60, , , FL , , , ,.22 45, FL , , , ,.22 57, FL , , , ,.66 57, S Code 6 Flange (FLG) 60 lbow nd Flange ead ia. Ø Ø ose Size 2FLG ,.50 33, , , ,6.48 6FLG , , , 4.6 4, ,7.76 6FLG , , , , , FLG , , , , , FLG , , , , , FLG , , , , , FLG , , , ,.22 65, FLG , , , ,.66 85, ON / eroquip Brochure -OP-CC002-4 May
26 / Fitting series Fittings C525-2,-6,-20,-24,-32; G493-2,-6,-20,-24,-32; FC636-2,-6,-20,-24,-32; FC736-2,-6,-20,-24,-32; FC500-2,-6,-20,-24; FC273B-2,-6; G506-2,-6,-20,-24,-32; FC254-2,-6,-20,-24,-32; C80-2,-6; Fittings FC500-32; FC273B-20,-24,-32; FC606-6,-20,-24; C80-20,-24,-32; G466-20,-24 S Code 6 Flange (FL) 67.5 lbow nd Flange ead ia. Ø Ø ose Size 2FL ,.50 28, , , ,2.70 6FL , , , , , FL , , 5.9 0, , , FL , , , , , FL , , , , , FL , , , , , FL , , , ,.22 75, FL , ,.58 26, 8.5 3,.22 99, FL , , , ,.66 99,3 3.9 S Code 6 Flange (FLB) 90 lbow nd Flange ead ia. Ø Ø ose Size 2FLB ,.50 08, , , , FLB , , , , , FLB , , , , , FLB , , , , , FLB , , , , , FLB , , , , , FLB , , , , , FLB , , , , , FLB , , , , , FLB , , , , , FLB , , , ,.22 04, FLB , , , ,.22 38, FLB , , , ,.66 38, FLB , , , , , FLB , , , , , FLB , , , , , FLB , , , ,.22 04, FLB , , , ,.22 38, FLB , , , ,.66 38, ON / eroquip Brochure -OP-CC002-4 May 206
Flexmaster Joints. MatchMate Plus. Textile braid Wire inserted suction Special application. 40, 43, Convoluted PTFE Engine and air brake
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