TT Series Benchtop Turntables Instruction Manual

Transcription

1 Vestil Manufacturing Corp North Wayne Street, P.O. Box 507, Angola, IN 6703 Telephone: (260) or- Toll Free (800) Fax: (260) URL: TT Series Benchtop Turntables Instruction Manual Manual turntables Manual turntable on manually adjusted pedestal Manual turntable on gas cylinder adjusted pedestal Receiving instructions: After delivery, remove the packaging from the product. Inspect the product closely to determine whether it sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading. If the product is undamaged, discard the packaging. NOTE: The end-user is solely responsible for confirming that product design, installation, use, and maintenance comply with laws, regulations, codes, and mandatory standards applied where the product is used. Table of Contents Parts and Specifications Signal Words Hazards of Improper Use Inspections Labeling Diagram Limited Warranty (models ending with PED, -DPED, -CPED, and CDPED suffices) Limited warranty (models without pedestal) Copyright 2017 Vestil Manufacturing Corp. Page 1 of 13

2 Parts and Specifications: Dimensions and other specifications for each TT-series turntable appear in the diagrams and tables on pp TT Weldment, frame, base Weldment, top plate Bearing ball, 3 / M8 x 1.25 x 16 metric HHCS bolt Guard, cover, mat 1 Groove in base post Uniform capacity = 500 lb. Turntable diameter = 2 Base diameter = 6 1 / 8 Overall height = 3 7 / 8 = 10 lb. Bolt () must seat into groove on base post. TT-8-7/ Bearing ball carousel Turntable platform plate M6 x 1.0 x 8 metric HHCS z-plated bolt Guard, cover, mat 1 Uniform capacity = 500 lb. Turntable diameter = 8 Overall height = 15 / 16 = 8 lb Bearing ball carousel Turntable platform plate M6 x 1.0 x 8 metric HHCS z-plated bolt Guard, cover, mat 1 TT-12-7/8 Uniform capacity = 500 lb. Turntable diameter = 12 Overall height = 1 = 19 lb. Copyright 2017 Vestil Manufacturing Corp. Page 2 of 13

3 TT-12-PED Weldment, frame, base Weldment, top plate Bearing ball, 3 / M8 x 1.25 x 16 metric HHCS bolt Guard, cover, mat M8x1.25x16 metric HHCS bolt Guard, cover, mat 1 Groove in base post Uniform capacity = 500 lb. Turntable diameter = 12 Overall height = 1 / 16 = 20 lb. Bolt (6) must seat into groove on base post. TT Bearing ball carousel Turntable platform plate M6 x 1.0 x 8 metric HHCS z- plated bolt / 16 USS flat washer z-plated lock nut, z-plated Pad, rubber top 1 Uniform capacity = 500 lb. Turntable diameter = 18 Overall height = 3 5 / 8 = 68 lb. TT-18-7/ Bearing ball carousel Turntable platform plate M6 x 1.0 x 8 metric HHCS z-plated bolt Guard, cover, mat 1 Uniform capacity = 1,000 lb. Turntable diameter = 18 Overall height = 1 = 39 lb. Copyright 2017 Vestil Manufacturing Corp. Page 3 of 13

4 TT-18-PED Weldment, frame, base Frame, inner shaft Bearing ball, 3 / Knob, 3 / 8-16UNC x 1 1 / Turntable mount weldment Guard, cover, mat 1 Turntable diameter = 18 Raised height = 32 1 / 8 Lowered height = 21 1 / 8 = 53 lb. Manual height adjustment with knob tensioner. To adjust tabletop height, loosen knob, position tabletop at desired level; then retighten knob. TT-18-DPED Weldment, frame, base Frame, inner shaft Knob, 3 / 8-16UNCx1 1 / Weldment, frame, top Bearing, ball, 3 / Turntable platform plates Bearing ball carousel #10-32x 3 / slotted machine screw / 16 USS flat washer, z- plated lock nut, z-plated M6x1.0x8HHCS, metric, z- plated Guard, cover, mat 1 Uniform capacity = 300 lb. Turntable diameter = 18 Lowered height = 2 1 / 8 Raised height = 35 1 / 8 = 8 lb. Manual height adjustment with knob tensioner. To adjust tabletop height, loosen knob, position tabletop at desired level; then retighten knob. Copyright 2017 Vestil Manufacturing Corp. Page of 13

5 TT-18-CPED Subassembly, frame Carousel assembly Deck, top base plate Hex bolt, gr. A, zinc plated, / 16-18x Nylon insert lock nut, gr. 2, zinc finish, 5 / #10-32x 3 / slotted machine screw / 16 USS flat washer z-plated lock nut z-plated Guard, cover, mat 1 Turntable diameter = 18 Raised height = 31 1 / 16 Lowered height = 21 1 / 16 = 60 lb. Gas cylinder for height adjustment. To raise cylinder, press cylinder lever up. Release lever when tabletop achieves desired height. To lower tabletop, press lever up and apply weight to tabletop. TT-18-CDPED Subassembly, frame Deck weldment Carousel assembly / 16-18UNCx 1 / 2 bolt #10-32 x 3 / slotted machine screw / 16 USS flat washer, z-plated lock nut z-plated Guard, cover, mat 1 Uniform capacity = 300 lb. Turntable diameter = 18 Lowered height = 23 7 / 16 Raised height = 33 7 / 16 = 81 lb. Gas cylinder for height adjustment. To raise cylinder, press cylinder lever up. Release lever when tabletop achieves desired height. To lower tabletop, press lever up and apply weight to tabletop. Copyright 2017 Vestil Manufacturing Corp. Page 5 of 13

6 TT-N Weldment, frame, base carousel assembly Weldment, top plate Flat head socket cap screw, #10-32 x 1 1 / Nylock nut, zinc-plated M6-1.0x20mm flat head socket cap screw Guard, cover, mat 1 Uniform capacity = 500 lb. Turntable diameter = 2 Overall height = 3 7 / 8 = 120 lb. TT-N-2-7/8 Uniform capacity = 1,000 lb. Turntable diameter = 2 Overall height = 1 = 68 lb Bearing ball carousel Turntable platform plate M6x1.0x8HHCS metric, z- plated bolt Guard, cover, mat 1 Copyright 2017 Vestil Manufacturing Corp. Page 6 of 13

7 Cylinder lever TT-N-2-CDPED Turntable diameter = 2 Lowered height = / 16 Raised height = / 16 = 138 lb. Gas cylinder for height adjustment. To raise cylinder, press cylinder lever up. Release lever when tabletop achieves desired height. To lower tabletop, press lever up and apply weight to tabletop Weldment, deck Turntable platform plate, TT Flat head socket cap screw #10-32x1 1 / lock nut, zinc plated / 16-18UNCx 1 / M6-1.0x20mm flat head socket cap screw carousel assembly Guard, cover, mat Subassembly, frame 1 TT-N-2-CPED Cylinder lever Subassembly, frame Deck, plate Carousel assembly Deck, plate Guard, cover, mat Hex bolt, grade A, zinc plated, 5 / 16-18x Lock nut, grade 2, zinc finish, 5 / M6-1.0x20mm flat head socket cap screw Flat head socket cap screw #10-32x1 1 / lock nut, zinc plated Turntable diameter = 2 Lowered height = 21 5 / 16 Raised height = 31 5 / 16 = 117 lb. Gas cylinder for height adjustment. (See TT-N-2-CDPED for description of gas cylinder operation). Copyright 2017 Vestil Manufacturing Corp. Page 7 of 13

8 TT-N-2-DPED Weldment, frame, base Weldment, deck carousel assembly Turntable platform plate Knob, 3 / 8 x 2 3 / Flat head socket cap screw, #10-32 x 1 1 / lock nut, zinc plated M6-1.0x20mm flat head socket cap screw Guard, cover, mat 1 Turntable diameter = 2 Lowered height = 2 3 / 16 Raised height = 35 3 / 16 = 11 lb. Manual height adjustment with knob tensioner. To adjust tabletop height, loosen knob and position tabletop at desired level; then retighten knob. TT-N-2-PED Turntable diameter = 2 Lowered height = 21 1 / 8 Raised height = 32 1 / 8 = 82 lb. Manual height adjustment with knob tensioner. To adjust tabletop height, loosen knob, position tabletop at desired level; then retighten knob Weldment, frame, base Weldment, deck carousel assembly Turntable platform plate Knob, 3 / 8 x 2 3 / Flat head socket cap screw, #10-32 x 1 1 / Copyright 2017 Vestil Manufacturing Corp. Page 8 of 13

9 TT-N-30- Uniform capacity = 500 lb. Turntable diameter = 2 Overall height = 3 7 / 8 = 161 lb Frame, weldment, base carousel assembly Carousel top plate, TT Flat head socket cap screw #10-32x1 1 / lock nut, zinc-plated M6-1.0x20mm flat head socket cap screw Guard, cover, mat 1 TT-N-30-DPED Turntable diameter = 30 Raised height = 3 1 / 8 Lowered height = 33 1 / 8 = 176 lb. Manual height adjustment with tensioning knob. To adjust tabletop height, loosen knob, position tabletop at desired level; then retighten knob Weldment, frame, base Weldment, deck carousel assembly Carousel top plate, TT Knob, 1 / 2 thread diameter Rubber stop crutch tip Flat head socket cap screw, #10-32 x 1 1 / lock nut, zinc-plated M6-1.0x20mm flat head socket cap screw Guard, cover, mat 1 Copyright 2017 Vestil Manufacturing Corp. Page 9 of 13

10 TT-N-30-PED Turntable diameter = 30 Raised height = 31 7 / 8 Lowered height = 20 7 / 8 = 155 lb. To adjust tabletop height, loosen knob (turn counterclockwise), position tabletop at desired level; then retighten knob Weldment, base Weldment, deck carousel assembly Carousel top plate, TT Knob, 1 / 2 thread diameter Rubber stop crutch tip lock nut, zinc-plated Flat head socket cap screw, #10-32 x 1 1 / M6-1.0x20mm flat head socket cap screw Guard, cover, mat 1 TT-N-30-7/8 Uniform capacity = 1,000 lb. Turntable diameter = 30 Overall height = 1 = 105 lb Bearing ball carousel Turntable platform plate M6x1.0x8HHCS metric, z-plated bolt Guard, cover, mat 1 SIGNAL WORDS: This manual classifies personal injury risks and situations that could lead to property damage with SIGNAL WORDS. A safety message appears with a signal word that describes an improper/dangerous use of the product. The signal word indicates the seriousness of the injury that could result from the described use. Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY. Use of this signal word is limited to the most extreme situations. Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY. Identifies practices likely to result in product/property damage, such as operation that might damage the crane. Copyright 2017 Vestil Manufacturing Corp. Page 10 of 13

11 Hazards of Improper Use: Study the entire manual before using this turntable. A copy of the manual should be available to users at all times. Read the manual to refresh your understanding of the operation, inspection and maintenance procedures whenever necessary. Improper or careless operation might result in serious personal injuries. DO NOT exceed the capacity of your turntable. (See Parts & Specifications on pp. 2-10, label 287 on product, and Labeling diagram on p. 11). Center and evenly distribute all loads applied to the table. Turn the tabletop slowly when loaded. Spinning the tabletop rapidly might cause the load to spill. DO NOT stand, or sit, on the turntable. DO NOT use the turntable if any label is unreadable, damaged, or missing (see Labeling diagram on p. 11). Contact Vestil for replacement labels. DO NOT modify the turntable in any. Modifications might make the crane unsafe to use and automatically void the limited warranty. (See appropriate Limited Warranty on pp. 12, &13). Inspections: Before putting the turntable into service, make a detailed record that describes the appearance of each component and how the unit looks and sounds while the tabletop rotates. These observations establish normal operating condition. During later inspections, compare your observations to the record to determine if the unit is in normal operating condition. Do not continue to use the turntable unless it is in normal operating condition. If the turntable is used occasionally 2-3 times per week or fewer), inspect the turntable at least once per month as instructed below. Turntables in heavy use should be inspected on a weekly basis. Examine each of the following components: Base or pedestal check for cracks, warps, and damaged welds. Knob (adjustable height models only) make sure that the knob winds smoothly into the threaded opening in the pedestal and is able to press firmly against the stem of the deck to fix the height of the turntable. Carousel rotate the carousel through a complete revolution in both directions. The carousel should rotate smoothly without binding or jerking. Top plate examine the plate for cracks and warps. It should not wobble significantly while the tabletop rotates. Rubber cover confirm that the cover is intact and firmly engages the top plate. The purpose of the cover is to prevent items from sliding while the tabletop rotates. Replace the cover if it is damaged. Hardware make sure that all bolts, nuts, washers, etc. are securely fastened. Tighten nuts as necessary. Labeling Diagram: Only use the turntable if label 287 is applied in the location diagrammed below. All text must be easily readable. Clean the label whenever necessary to maintain legibility from a reasonable viewing distance. Replace the label if it becomes damaged or unreadable. PED and DPED models Manual turntables with manual height adjustment CPED and CDPED models: Manual turntables with gas cylinder height adjustment Manual turntables Applied to pedestal post Applied to pedestal post Applied to base Label 287 Copyright 2017 Vestil Manufacturing Corp. Page 11 of 13

12 LIMITED WARRANTY: Pedestal Turntables (model designations ending with -PED, -DPED, -CPED, and -CDPED) Vestil Manufacturing Corporation ( Vestil ) warrants this product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid. What is an original part? An original part is a part used to make the product as shipped to the warrantee. What is a proper request? A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests by any of the following methods: Mail Fax Vestil Manufacturing Corporation (260) sales@vestil.com 2999 North Wayne Street, PO Box 507 Phone Angola, IN 6703 (260) In the written request, list the parts believed to be defective and include the address where replacements should be delivered. What is covered under the warranty? After Vestil receives your request for warranty service, an authorized representative will contact you to determine whether your claim is covered by the warranty. Before providing warranty service, Vestil may require you to send the entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty covers defects in the following original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It also covers defects in original parts that wear under normal usage conditions ( wearing parts ), such as bearings, hoses, wheels, seals, brushes, and batteries. How long is the warranty period? The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90 days. The warranty periods begin on the date when Vestil ships the product to the warrantee. If the product was purchased from an authorized distributor, the periods begin when the distributor ships the product. Vestil may, at its sole discretion, extend the warranty periods for products shipped from authorized distributors by up to 30 days to account for shipping time. If a defective part is covered by the warranty, what will Vestil do to correct the problem? Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact you to discuss your claim. What is not covered by the warranty? 1. Labor; 2. Freight; 3. Occurrence of any of the following automatically voids the warranty: Product misuse; Negligent operation or repair; Corrosion or use in corrosive conditions; Inadequate or improper maintenance; Damage sustained during shipping; Accidents involving the product; Unauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving written authorization from Vestil. Modification(s) might make the product unsafe to use or might cause excessive and/or abnormal wear. Do any other warranties apply to the product? Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty. Copyright 2017 Vestil Manufacturing Corp. Page 12 of 13

13 LIMITED WARRANTY: All models without pedestal. (Warranty for pedestal models appears on preceding page). Vestil Manufacturing Corporation ( Vestil ) warrants this product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid. What is an original part? An original part is a part used to make the product as shipped to the warrantee. What is a proper request? A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests by any of the following methods: Mail Fax Vestil Manufacturing Corporation (260) sales@vestil.com 2999 North Wayne Street, PO Box 507 Phone Angola, IN 6703 (260) In the written request, list the parts believed to be defective and include the address where replacements should be delivered. What is covered under the warranty? After Vestil receives your request for warranty service, an authorized representative will contact you to determine whether your claim is covered by the warranty. Before providing warranty service, Vestil may require you to send the entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty covers defects in the following original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It also covers defects in original parts that wear under normal usage conditions ( wearing parts ), such as bearings, hoses, wheels, seals, brushes, and batteries. How long is the warranty period? The warranty period for original dynamic components is 30 days. For wearing parts, the warranty period is 30 days. The warranty periods begin on the date when Vestil ships the product to the warrantee. If the product was purchased from an authorized distributor, the periods begin when the distributor ships the product. Vestil may, at its sole discretion, extend the warranty periods for products shipped from authorized distributors by up to 30 days to account for shipping time. If a defective part is covered by the warranty, what will Vestil do to correct the problem? Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact you to discuss your claim. What is not covered by the warranty? 1. Labor; 2. Freight; 3. Occurrence of any of the following automatically voids the warranty: Product misuse; Negligent operation or repair; Corrosion or use in corrosive conditions; Inadequate or improper maintenance; Damage sustained during shipping; Accidents involving the product; Unauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving written authorization from Vestil. Modification(s) might make the product unsafe to use or might cause excessive and/or abnormal wear. Do any other warranties apply to the product? Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty. Copyright 2017 Vestil Manufacturing Corp. Page 13 of 13