Power Sources and Components for Complex Welding Plants. Product Overview for Welding Equipment

Transcription

1 Power Sources and Components for Complex Welding Plants Product Overview for Welding Equipment

2 Technical Equipment Welding Portals / Ground Handling Gears General technical data Always customised versions All versions complete with: cables, wheel sets, switch cabinet and control unit with emergency stop For MIG/MAG or SAW joint welding Version for fillet welds (main application area) 11 m clear width 2.5 m clear height pedestal for welding power sources Version with travelling cranes or racks for welding assembly support For surfacing 4m clear width Including pendulum device (via support) Complete with welding equipment and wire unwinding device Rotating Devices / Rotating/Tilting Tables General technical data All load specifications refer to a distance of mm from face plate Rotating speed is infinitely adjustable Face plate with diameter of minimum mm Control via foot pedal, with manual control unit when weight more than kg Optional clamping device from DN 25 mm Model Diameter face plate load (kg) Rotation speed of face plate (rpm) welding current (A) Rotation/tilting angle ( ) DK DK DK DK DK DK DK

3 Technical Equipment Columns and Booms General technical data Rectangular tube version with guide rail For fixed use 1 Turnable through 360 manually lockable Boom movement speed 10 cm/min Fixed lifting speed of 150 cm/min Version with safety gear Optional with motor-driven carriage, track width 2 starting from 1 mm 1 Please bear in mind the cable run 2 Depending on installation size Model Minimum clear height of boom clear height of boom Total height Boom lift Boom speed (mm/min) Rotation angle of slew ring ( ) working load (kg) KSM 2,5 x 2, ± 180 KSM 2,5 x 2, ± KSM 3,0 x 2, ± 180 KSM 3,0 x 3, ± 180 Roller Block Rotating Devices General technical data Twin unit for drive and open loop mode (section pair) Manual diameter adjustment Manual control unit For fixed (standard) or mobile (optional) use Starting from 100 mm container diameter 3 3 Depending on component weight Model working load per section (kg) rotational load of drive unit (kg) Minimum container diameter container diameter Rotational speed (mm/min) Roller diameter Roller width BDV BDV BDV BDV BDV

4 Automats of the KA Series Type Figure Technology Max. welding current (A) Wire diameter Recommended power sources KA 1-UP SAW single-wire tractor 800 A or GTH 522 GTH 802 KA 1-UP (steerable type) SAW single-wire tractor for container and pipe inside welding (e.g. wind power towers) KA 2-UP/UPP Single-wire welding head 800 A or GTH 802 also available as SAW double-wire welding head (with controls for adaption to column and boom or other engineering devices, without undercarriage) 1 2x 1.6 up 2x 3.0 KA 4- UPDG SAW double-wire fillet welding tractor (for simultaneous welding of two fillet or butt seams) 600 A (per welding head) 1.6 to 2.5 (per welding head) 2x GTH 522 2x GTH 802 KA 7-UPP SAW double-wire tractor also available with steering device 1 2x 1.6 to 2x

5 Accessories Seam Tracing Systems Tactile sensor system Visual with laser pointer Inductive sensor system Laser scanning Monitor-camera system Flux Feeding Systems Flux tank 6 and 10 litre Pressure tank 50 and 100 litre Pneumatic flux recovery as injector system Optional Heating Separator above the pressure tank (only in combination with vacuum turbine) - 5 -

6 Accessories Welding heads SAW welding head up to 3 mm Strip welding head SAW welding head up to 5 mm High-Power WIG torch SAW parallel welding head from 2 x 2 mm to 2 x 3 mm Plasma powder deposition welding torch Tandem welding head Water-cooled cored-wire torch Control panel - 6 -

7 Specifications of Power Sources up to 600 A Welding Capacity GTF GTF X = 25 % X = 40 % Dimensions L x W x H MMAW 3 x 400 V 3 x 230 / 400 / V 10 % / + 10 %, 50 Hz 11.2 kva 11.2 kva CEE 32 A CEE 32 A 10 A / 20 V / 36 V 10 A / 20 V / 36 V 315 A 315 A 250 A 250 A 169 kg 169 kg 925 x 658 x 1, x 658 x 1,100 GTF 551 GTF 551 KH 600 newarc X = 25 % X = 40 % Dimensions L x W x H MMAW 3 x 400 V, 10%/+10%, 50 Hz 16.5 kva CEE 32 A 10 A / 20 V 550 A / 42 V 550 A A IP kg 925 x 658 x 1,100 MMAW 3x 230 /400 / V, 10%/+10%, 50 Hz 16.5 kva CEE 32 A 10 A / 20 V 550 A / 42 V 550 A A IP kg 925 x 658 x 1,100 GMAW-Pulse 3 x 230 / 400 V, 10%/+10%, 50 Hz 23.6 kva CEE 63 A 30 A / 15 V 600 A / 44 V 600 A 450 A 183 kg 1,020 x 750 x 1,130 (with undercarriage ) - 7 -

8 Specifications of Power Sources for Kjellberg KA Series Machines GTH 522 1) GTH 802 TTH 1000 (welding transformer) a X = 60 % X = 80 % Dimensions L x W x H SAW, GMAW 3x 400 V, 10%/+10%, 50 Hz 23.6 kva CEE 63 A 70 A / 18 V A / 45 V A 260 kg 1,130 x 665 x 865 SAW, GMAW 3x 400 V, 10%/+10%, 50 Hz 31.7 kva CEE 63 A 80 A / 18 V 800 A / 44 V 800 A 720 A IP kg 980 x 720 x 1,000 SAW 2x 400 V, 10%/+10%, 50 Hz 77.2 kva fuse A A / 25 V 1,000 A / 44 V 1,000 A 650 kg 1,350 x 770 x A A Dimensions L x W x H 78 kva fuse 125 A 100 A / 19 V 1,000 A / 44 V 1,000 A IP kg 1,110 x 820 x 1,000 SAW, GMAW 3 x 400 V, 10 % / + 10 %, 50 Hz 83.8 kva fuse 125 A 100 A / 19 V 1, / 44 V 1, A IP kg 1,110 x 820 x 1,000 GTF 752 GTF 1002 GTF X = 80 % Dimensions L x W x H SAW (gouging) 51.5 kva CEE 125 A (option 63 A) 60 A / 22,4 V 750 A / 44 V 750 A 630 A IP kg 980 x 720 x 1,000 SAW (MMAW, gouging) 3 x 400 V, 10 % / +10 %, 50 Hz 78 kva fuse 125 A A / 28 V 1,000 A / 44 V 1,000 A IP kg 1,110 x 820 x 1,000 SAW (MMAW, gouging) 83.8 kva fuse 125 A A / 28 V 1, / 44 V 1, 1, A IP kg 1,110 x 820 x 1,000 1) with integrated cooling water circulation, can also be supplied without on request Kjellberg Finsterwalde Schweißtechnik und Verschleißschutzsysteme GmbH DE Witten Stockumer Str. 28 Tel.: Fax: DE Finsterwalde Leipziger Str Tel.: Fax: schweissen@kjellberg.de Internet: Our products are characterised by high quality and reliability. We reserve the right to make changes to volume production for technical reasons. No claims of any kind can therefore be made on the basis of the information contained in this brochure. and are trademarks of the Kjellberg Foundation or an associated company which are registered in Germany and/or other countries. Copyright 9 Kjellberg Finsterwalde Schweißtechnik und Verschleißschutzsysteme GmbH All rights reserved.