HIDAYATH. Hidayath Heavy Industry LLC. GROUP

Transcription

1 HIDAYATH HIDAYATH GROUP Hidayath Heavy Industry LLC Oil & Gas Petrochemical & Refinery Power & Desalination Water Treatment Food & Beverages Pharmaceuticals Structural

2 Company Profile Founded in 1976, Dubai headquartered HIDAYATH GROUP has evolved as a multi-dimensional stainless steel solution provider to the built and infrastructure environment in this rapidly growing sector. In its rise to become a technology leader in the GCC, Hidayath grew from a company trading in stainless steel products into a manufacturing base and gradually entered into a new landmark in production with the launch of Hidayath Heavy Industry LLC (HHI). HHI was set up to cater primarily to the structural product needs for the industrial sector. This heavy stainless steel fabrication factory produces structural products, pressure vessels, boilers and tanks. Geographically based in Dubai Industrial City, Dubai, HHI is strategically located to serve customers in Middle East, Africa, Europe, Australia, South East Asia, and CIS Countries. Laying great emphasis on company values such as quality, service and customer satisfaction, HHI is continually striving to develop solutions that both match and exceed client expectations. Over the years, we have demonstrated a commitment to training our personnel, along with continuously upgrading and modernizing our equipment and methods. day, we are a full service steel fabrication facility bonded and insured. Our decades of experience, dedication of our highly trained employees and management and the strength of our engineering and fabrication capabilities ensure a fast response and quick turn around for any steel fabrication request. Our commitment to excellence is evident in the attention to detail and level of passion with which we approach any work, big or small. We are setting new standards of service with our investment in high quality service facilities to bring about improved efficiency and reliable performance. We also adhere to the most stringent industrial standards for quality control to maintain the high standards that our customers expect from us.

3 Scope Materials Carbon Steel - Duplex, Super Duplex, 304, 316, 317L, 310, 321, 254 SMO, 904L Haste Alloy Inconnel Monel Cu-Ni Design & Engineering Preparation of detailed drawings, Fabrication as-built Drawings Preparation of Applicable Procedures Testing as per Design Code/ Client requirement Preparation of ITP/ PQR/ WPS Procedure Blasting, Painting/ Pickling/ Passivation and Protect Complete QA/ QC documentation MACHINERY OPERATION MATERIAL SIZE / SPECS. / LIMITATION QTY Cut--Length Max. Width mm Max. Thickness - 3mm 1 Cut--Length Max. Width mm Max. Thickness - 3mm (Coming Soon) 1 Cut--Length Max. Width mm Max. Thickness - 12mm 1 Cut--Length GI/ AL Max. Width mm Max. Thickness - 3mm 1 Shearing Machine Max. Width mm Max. Thickness - 3mm 4 Slitting Line Max. Width mm Max. Thickness - 5mm 1 Water Jet Cutting - CNC Max. Width mm Max. Length mm Max. Thickness - 50mm 2 Water Jet Cutting - CNC Max. Width mm Max. Length mm Max. Thickness - 50mm 2 Plasma Cutting - CNC Max. Width mm Max. Length mm Max. Thickness - 50mm 1 Oxy Fuel Cutting - CNC Carbon Steel Max. Width mm Max. Length mm Max. Thickness - 100mm 1 Fiber Laser - CNC / Max. Width mm Max. Length mm Max. Thickness - 4mm 1 Carbon Steel Lathe - CNC Max. Bar Diameter - 76mm 1 (Double Turret, Double Chuck) Lathe - CNC (Double Chuck) Max. Bar Diameter - 42mm 1 Lathe - CNC Max. Bar Diameter - 42mm 1 Vertical Machining Center - CNC Dual Index Pallet 860mmx560mm 1 Bending Machine - CNC Max.Width -3000mm Max. Thickness - 5mm 4 Punching Machine - CNC Max.Width -1500mm Max. Thickness - 3mm 1 Punching Machine Max.Width -1250mm Max. Thickness - 1.0mm - Coil to Coil G.I Max.Width -1250mm Max. Thickness - 1.2mm 1 Aluminium Max.Width -1250mm Max. Thickness - 1.5mm Punching Machine - NC/Servo Max.Width -1500mm Max. Thickness - 3mm 1 tal Area 40,000 Sqm / Covered Area 14,500 Sqm / Office Building 600 Sqm

4 MACHINERY MACHINERY OPERATION MATERIAL SIZE / SPECS. / LIMITATION QTY OPERATION MATERIAL SIZE / SPECS. / LIMITATION QTY Punching Machine Max.Width -1250mm Max. Thickness - 1.0mm -Gang type(sheet to Sheet) G.I Max.Width -1250mm Max. Thickness - 1.2mm Aluminium Max.Width -1250mm Max. Thickness - 1.5mm PVD Max.Width mm Max.Length mm 1 -Colour - Gold, Bronze, Copper, Black Max.Width mm Max.Length -2440mm (Coming Soon) 1 Brushing Machine (Brush Finish) (#180, #240, #320, #400) Max. Width mm Max. Thickness - 6mm 2 Brushing Machine - Coil to Coil (#180, #240, #320, #400) Max. Width mm Max. Thickness - 3mm (Coming Soon) 1 Hairline Machine (Hairline Finish) Max.Width mm Max. Thickness - 6mm 1 Vibration Machine (Vibration Finish) Max. Width mm Max. Thickness - 6mm 1 Mirror Machine (Mirror Finish) (#800, #1200) Max. Width mm Max. Thickness - 6mm 10 Etching Machine - Etch Design Max. Width mm Max. Thickness mm 1 Embossing Machine Max. Width mm Max. Thickness - 1.2mm 1 Bead Blasting Machine Max.Width mm Max.Thickness - 10mm 1 Flat Bar Polishing - Brush Max. Width - 400mm Max. Length mm 3 Round Part Automatic Polishing Different Geometry 4 Buffing Machine Different Geometry 20 Tube Mill - Round, Round Groove,Square, Dia - 1/2" - 4" Sq - 10x10 to 80x80 Rect - 10x20 to 100x50 Max. Thickness - 6mm 3 Rectangular, Oval, Oval Groove Pipe Polishing - Round (#320,#400,#600, #800) Diameter - 1/2" to 8" 6 Tube Polish- Square and Rect.(Hairline) Size - 10x10 to 80x80 Size - 10x20 to 100x50 1 Pipe Bending Machine Dia 1/2" to 3" Max. Thickness - 3mm 3 Hydraulic Press 3000 kn 1 Eccentric Power Press 30 kn to 1600 kn 12 Plate Rolling Machine Max.Width mm Max. Thickness - 26mm 1 Welding Machine -MIG / Carbon Steel 400 Amps 5 Welding Machine -TIG 200 Amps 5 Welding Machine -ARC / Carbon Steel 400 Amps 12 Welding Machine -ARC / Carbon Steel 200 Amps 12 Welding Machine -SAW / Carbon Steel 1000 Amps Column and Boom 4mx4m 1 Welding Machine- Cold Arc with Seam Tracker / Carbon Steel 400 Amps 1 Welding Machine - Orbital 200 Amps Max. Diameter - 3" 2 Circular Blade Cutting Machine / Carbon Steel Max. Diameter - 408mm 4 Radial Drilling Machine / Carbon Steel Max. Diameter - 30mm Tapping - 25mm 12 Free Radii pipe bending Max. Diameter - 2" 2 Investment Casting Line Max. Casting Weight - 10Kgs 2 Over Head Cranes - 30 ns 1 Over Head Cranes ns 1 Over Head Cranes - 10 ns 2 Over Head Cranes - 6 ns 1 Over Head Cranes - 5 ns 1 Over Head Cranes ns 2 Forklift 12 ns 1 Forklift 7 ns 2 Forklift 5 ns 1 Forklift 3 ns 7

5 Applications Key Projects Plants Structure KSA, Water Filtration Tank () Pressure Vessels KSA, Pressure Vessels () Pipelines KSA, Structural () Filter Vessels KSA, Curtain Wall, Bullnose, Cladding () Reactor KSA, Stucture False Column () RO Skids KSA, Rectangular & Curved Arches Frames () Gas Treatment Skids KSA, Pod Doors () De-salter Skids KSA, Structure / Column For Roof Floor () Filtration Skids KSA, Bulastrades () Storage Tanks KSA, Cladding () Pipe spools Qatar, Water Filtration Tank () Process Piping Qatar, Fabrication () Air Filtration Qatar, Hand Rails, Balustrade Mirror Finish () Gas Turbine Filter Qatar, Balustrade () Key Sectors Petrochemical and Refinery Power and Desalination Water Treatment Process Equipment Pressure Vessels Heat Exchanger Skid Mounted Modules High Temperature Air Filter Heat Exchanger Stadiums Cladding Systems Structural Oman, Oman Royal Guards Structural Work ( and Carbon Steel) Greece, Horizontal Storage Tanks (Carbon Steel) Greece, Vertical Storage Tanks () UAE, Silos with Support Structure (Carbon Steel) Food and Beverages Storage Tanks Steel Structure - Equipment Kuwait, Structural Works () Pharmaceuticals Silos Pipe racks Heavy Industrial Stacks UAE, Solar Water Tank () Bridges Ship Building and Marine Fabrication

6 Key Projects Certification Kuwait, Titanium, Gold Cladding () Kuwait, Heavy Fabrication () Bahrain, Turbine Filter Dampers () UAE, Fuel Storage Tank (Carbon Steel Painted) UAE, Fuel Flush Tank () UAE, Pressure Vessels () UAE, Structural Requirements () UAE, Structural Requirements - Filtration Systems Projects () UAE, Hand Rails & Balustrade () UAE, Wall Cladding, Panels, Staircase () UAE, Panels () UAE, Pipe Rack Support Structural (Carbon Steel) Saudi Arabia, Princess Noora University Structural Works () Saudi Arabia, Shamiya Haram Project Structural Works () Saudi Arabia, Ministry of Higher Education - Structural Works ( ) UAE, Pipe Rack Support Structural Work ( and Carbon Steel) UAE, Rosewood Hotel Structural Work (Stainless Steel and Carbon Steel) Saudi Arabia, Khobar Gate Curtain Wall (Stainless Steel)

7 Certification Certification

8 Student Certification SERVICES - Flat Products Processes SERVICE PROVIDED MATERIAL SPECIFICATIONS Material Thickness mm Maximum Coil Width: 1220 mm Maximum Coil Weight: 8000Kgs Material Thickness mm Coil Cut--Length G.I/ Aluminium Maximum Coil Width: 1500 mm Maximum Coil Weight: 5000Kgs Farhan Hidayathulla Courses Status Result 01. An Introduction to Completed % Material Thickness: mm Maximum Coil Width: 2,000 mm Maximum Coil Weight: 20000Kgs 02. vs Corrosion Completed % 10. Practical Considerations for Designing in Completed % 12. Forging Completed % 13. Pipe and Tube Completed % 14. Cold Forming Completed % 3. The Mechanical Properties of Completed % 4. The Surface Finish on Completed % 5. Fabricating Corrosion Resisting and s Completed % 7. The Metallurgy of Completed % 8. The Welding and Joining of Completed % 9. Maching Completed % Qualifications Specialist Course - Full Certificate (Completed) with Credit average Specialist Course - Intermediate Certificate (Completed) with Credit average Coil Slitting Maximum Thickness: 5.0 mm Maximum Coil Width: 1,500mm Sheets Shearing Maximum Thickness: 3.0 mm Maximum Cutting Length: 3,100 mm Maximum Thickness: 4.0 mm Laser Cutting Maximum Width: 1,500 mm Maximum Length: 3,000 mm Maximum Thickness: 50.0 mm Plasma Cutting Maximum Width: 3,000 mm Maximum Length: 12,000 mm Maximum Thickness: mm Oxy Fuel Cutting Carbon Steel Maximum Width: 3,000 mm Maximum Length: 12,000 mm Maximum Thickness: 50.0 mm Water-jet Cutting Maximum Width: 2,000 mm Maximum Length: 6,000 mm

9 SERVICE PROVIDED MATERIAL SPECIFICATIONS Punching (Sheet to Sheet) Maximum Thickness: 3.0 mm CNC Maximum Width: 1,500 mm Maximum Length: 3,000 mm Punching (Sheet to Sheet) Maximum Thickness: 2.0 mm NC Maximum Width: 1220 mm Maximum Length: 2440 mm Punching (Coil to Coil) Maximum Thickness: 1.0 mm Maximum Width: 1,250 mm Galvanized Iron Maximum Thickness: 1.2 mm Maximum Width: 1,250 mm Aluminium Maximum Thickness: 1.5 mm Maximum Width: 1,250 mm Blanking Drawing Eccentric Presses: max 1,600 kn Hydraulic Presses: max 3,000 kn Rolling Maximum Thickness: 26.0 mm Maximum Width: 3,000 mm SERVICES - Round Parts Processes SERVICE PROVIDED MATERIAL SPECIFICATIONS Turning Milling Maximum Bar Diameter: 76.0 mm Vertical Milling Pallet Size: 860 x 560 mm Tube Diameter: mm Tube Bending Wall Thickness: max 3.0 mm Minimum Bending Radius: R = D Free Radii Tube Bending Maximum Diameter: 50.8 mm Tubes Solid Bars Cut-to-Length Maximum Diameter: mm SERVICES - Free Form Parts Processing SERVICE PROVIDED MATERIAL SPECIFICATIONS Investment Casting Stainless steel Maximum casting weight: 10 Kg SERVICES - Surface Finish / Treatment WELDING SERVICE PROVIDED MATERIAL SPECIFICATIONS Mirror Polishing Satin Hairline PVD Coloring Gold, Bronze, Copper, Black Pattern Etching Embossing Leather, Linen, 5WL, Chequered, Dimple Bead Blasting Vibration Marble Finishing Anti-Finger Print Pickling Passivation SERVICE PROVIDED MATERIAL SPECIFICATIONS MIG Carbon Steel 400 A TIG 200 A SAW Carbon Steel 1000 A Boom 4 m x 4 m ARC Carbon Steel 400 A Cold ARC Carbon Steel 400 A Orbital 200 A Maximum Diameter 76.2 mm

10 Location Map HIDAYATH Green Community / DIP Lahbab Road Maktoum Airport Cargo Dubai Industrial City Truck Road Dubai Research and Development Our efficient R & D enhances the current business by: Emirates Road Exit: 403 Saih Sheib Continous technology upgradation by identifying industry benchmarks Identifying the gaps and prioritize areas of immediate improvement Ensuring inter-facility integration Speedy application and implementation of advanced technology Sheikh Zayed Road JAFZA North Jebel Ali Industrial Area JAFZA South Abu dhabi Identifying better methods through critical analysis & brainstorming for all the critical operations/processes with an overall objective of improving the productivity of all the resources.

11 Hidayath Heavy Industry LLC P.O. Box 13650, Plot # , Dubai Industrial City, Dubai, UAE Tel: I Fax: Corporate Headquarters P.O. Box 13650, Phase II, Dubai Investment Park, Dubai, U.A.E. Tel.: Fax: info@hidayath.com