REASONS WHY A FOLDER MAKE SENSE!

Transcription

1 FOLDING MACHINES

2 GREEN SOLUTIONS The motorized folding machines from CIDAN are the right solution for any company that is looking for flexibility in their production and has an environmentally friendly approach with the aim of cutting down on costs. All our machines can run at 100% duty cycle of the stated capacity! REASONS WHY A FOLDER MAKE SENSE! Fast setup, makes customer s press brake more efficient No marking on polished, painted or sensitive material Larger parts are easily run by a single operator Superior ergonomics, parts are supported by the back gauge Blank inaccuracy is corrected on the 1st bend One set of universal tooling for life of machine Programming and operation by non-skilled operators Main part of sheet on back gauge during folding Less risk of collision with operator during folding It is a Green solution GREEN SOLUTION ADVANTAGES All machines are designed and manufactured with focus on protecting our environment High power at minimum energy costs Our machines only use energy when actually working All movements are driven by motors with low energy consumption Minimum maintenance Very low noise level to improve the work environment No hydraulics therefore no use of oil or leakage 2

3 PROFILES / CUSTOMERS Examples of different customer groups: END USER EXAMPLE OF PARTSDUCED FOCUS OF THE END USER Ventilation & Isolation Ductwork and boxes Easy handling of material Kitchen equipment Tables, exhausts, blowers and work benches Folding without marks Panels Facade, ceiling and elevators Easy handling of material High accuracy Roofing and Facades Roofing profiles and flashings Folding without marks Easy handling of large sheets Furniture (metal) Wardrobes and various profiles Folding without marks Doors Doorframes and doorpanels Easy handling of material White ware production Panels for refrigerators, freezers etc. Folding without marks Easy handling of large sheets Cabinets Electric cabinets High precision on corners Sign industry Light boxes and signs Easy handling Pre-painted sheets General production Cabinet for machines Cable trays and vehicle interiors Tool boxes Folding without marks Flexible machine Easy to use and low tool costs 3

4 KMS The CIDAN folding machine model KMS is manufactured in a sturdy all-welded steel construction and as a standard feature both the folding and clamping have dual-side drives. A strong eccentric that eliminates wear and tear moves the clamping and gives the best possible opening and closing speeds. KMS is delivered with the CNC-control BasicLink. The KMS comes in three different versions: VERSION 1 VERSION 2 VERSION 3 STANDARD FEATURES Control System BasicLink with touch screen for input and storage of folding operations (p. 5) with straight rail 30 (version 1) Lower rail Folding rail 20 mm (.787 ) Manual crowning of folding rail (p. 14) OPTIONS Motorized back gauge BBG (2 760 mm) ( ) (p. 5) with high divided tool, height 85 mm (version 2) Multifold tooling execution with divided rails in all 3 s (version 3) Round folding rail, R = 2,5 mm (.098") Hardened rails and tools (undivided HRC 45, divided HRC 55) Moveable foot switch on rail (p. 13) Moveable tool cart for divided tools (p. 13) Folding rail 10 mm or 25mm (.394" or.984") Model Folding Length Folding Capacity Opening Height Outer Dimensions**** Weight Motor Steel* Stainless steel** Aluminium *** Length x Width x Height kg (Ibs) Folding KMS (100) 2.50 (13) 1.60 (16) 3.70 (0.146) 100 (3.94) 3470x1310x1180 (137x52x46) 2550 (5.610) 1.1 (1.5) 1.5 (2) KMS (122) 2.00 (14) 1.20 (18) 3.00 (9) 100 (3.94) 4020x1310x1180 (158x52x46) 2900 (6.380) 1.1 (1.5) 1.5 (2) *at 400 N/mm lbf/in2 (psi) **at 600 N/mm lbf/in2 (psi) ***at 200 N/mm lbf/in2 (psi) **** With motorized back gauge BBG 4

5 KMS CONTROL SYSTEM BASICLINK Basic Link is a very easy control system with a limited number of functions. The Line by Line programming is done via touch screen with clear symbols for normal folding or hemming mode. Folding parameters can easily be changed. BasicLink has the possibility to store 99 programs with 99 steps. In every program step angle, gauge dimension, opening height and hem functions can be stored. Other functions are parts counter, clock and operation information for the operator. BACK GAUGES BBG This back gauge is only for model KMS and it is designed to position and support the sheet when folding. The back gauge fingers are made of turnable spring steel to be able to position down to 2 mm and the tools are completely smooth without indentations to enable folding without leaving marks on the sheet. Working depth mm (.080" 29.92") 8 stop units in back gauge (for a 3100 mm (122") working length) The back gauge speed is 100 mm(3.94")/second 5

6 K15 CIDAN folding machine model K15 is extremely quick and easy to use, built in a sturdy all-welded construction with cast iron legs and side frames. The K15 is built for continuous running under the most demanding conditions. The machine is adapted for all types of folding of thinner materials. An eccentric that minimizes wear and gives the best possible opening and closing speeds drives the clamping. The eccentric also gives the best possible clamping pressure. The clamping opens as the folding returns so that they are positioned for the next step simultaneously to save time. STANDARD FEATURES Control System EasyLink, with touch screen for input and storage of folding operations (p. 18) with straight rail 30 Lower rail Double sided folding rail 7/10 mm (.275 /.394 ) with quick change tooling (bayonet style) Folding rail 20 mm (.787") with quick change tooling Manual crowning of folding rail (p. 14) OPTIONS Control System ProLink control, with touch screen and graphic programming (p. 19) Off line program for ProLink (p. 19) Motorized straight back gauge LBG or SBG (p. 16) Ball transfers in back gauge table standard on SBG (option on LBG) (p. 13) Solid back gauge fingers (min. measure 6 mm) (.236 ) (p. 16) Squaring arm (p. 13) Round folding rail, R = 2,5 mm (.098") Extra foot pedal with keyswitch Hardened rails and tools (HRC 45) Moveable foot switch on rail (p. 13) Increased folding speed K15-30 Kit to extend all rails to 3140 mm (10'-35/8") Folding rail 25mm (0,984") Model Folding Length Folding Capacity Opening Height Outer Dimensions**** Weight Motor Steel* Stainless steel** Aluminium *** Length x Width x Height kg (Ibs) Folding K (100) 1.75 (15) 1.10 (19) 2.60 (10) 115 (4.5) 3530x1545x1590 (139x61x63) 2055 (4,521) 0.75 (1) 1.1 (1.5) K (122) 1.50 (16) 0.90 (21) 2.20 (12) 115 (4.5) 4030x1545x1590 (159x61x63) 2370 (5,241) 0.75 (1) 1.1 (1.5) 6 *at 400 N/mm lbf/in2 (psi) **at 600 N/mm lbf/in2 (psi) ***at 200 N/mm lbf/in2 (psi) **** With motorized back gauge SBG-15

7 K25 CIDAN folding machine model K25 is a fast and easy to use machine made in a sturdy all-welded steel construction with cast iron side frames for stability. The K25 is built for continuous running under the most demanding conditions. This machine covers a wide range of different usage areas and is for example appropriate for the manufacturing industry, repair workshops, sheet-metal shops, roofing and sign manufacturers. Both the folding and the clamping have twin drives. As a standard feature the machine is supplied with a CNC-control and as option various motorized back gauges. K25 can also be equipped with our unique Combi clamping. The Combi clamping with automatic locking makes it possible to change tools in less than 10 seconds. Tool changes are programmed directly in the control, and thus the tool change is made automatically. An eccentric drive that minimizes wear and gives the best possible opening and closing speeds drives the clamping. This also gives the best possible clamping pressure of 13 tons (14US). The clamping opens as the folding returns so they are positioned for the next step simultaneously to save operative time. STANDARD FEATURES Control System EasyLink, with touch screen for input and storage of folding operations (p. 18) with straight rail 30 Lower rail Double sided folding rail 7/10 mm (.275 /.394 ) with quick change tooling (bayonet style) - Not for multifold execution Folding rail 20 mm (1 ), with quick change tooling (bayonet style) -Not for multifold execution Manual crowning of folding rail (p. 14) OPTIONS Control System ProLink, with touch screen and graphic programming (p. 19) Off line program for ProLink (p. 19) Motorized back gauge SBG or LBG (p ) Ball transfers in back gauge table standard on SBG (option on LBG) (p. 13) Squaring arm (p. 13) Height adjustable back gauge (0 40 mm/1.58 ), requires multifold, (p. 16) Combi clamping with 30 straight rail and a 103 mm (4 ) high box tooling with radius 1 mm (p. 15) Multifold tooling execution with divided lower (height 42 mm / 1.65 ) and divided folding rails (10 mm and 20 mm), requires combi (p. 14) Straight rail and box tooling with 0.75 mm radius kit (hardened) Folding rail 25 mm (0,934") or 30 mm (1.4 ), with quick change Round folding rail (R=2.5/5/10mm) Frequency/servo driven motors for both clamping and folding s Hardened rails and tools (undivided HRC 45, divided HRC 55) Automatic lubrication Moveable foot switch on rail (p. 13) Moveable tool cart for divided tools (p. 13) Extra foot pedal with key switch Model Folding Length Folding Capacity Opening Height Outer Dimensions**** Weight Motor Steel* Stainless steel** Aluminium *** Length x Width x Height kg (Ibs) Folding K (100) 2.50 (13) 1.60 (16) 3.70 (0.146) 135 (5.3) 3680x1600x1700 (145x63x67) 3500 (7.700) 1.5 (2) 1.5 (2) K (122) 2.00 (14) 1.20 (19) 3.00 (9) 135 (5.3) 4190x1600x1700 (165x63x67) 3685 (8.100) 1.5 (2) 1.5 (2) K (159) 2.00 (14) 1.20 (19) 3.00 (9) 135 (5.3) 5180x1600x1700 (204x63x67) 4400 (9.680) 1.5 (2) 2.2 (3) *at 400 N/mm lbf/in2 (psi) **at 600 N/mm lbf/in2 (psi) ***at 200 N/mm lbf/in2 (psi) **** With Combi clamping and motorized back gauge SBG-15 7

8 FUTURA The CIDAN folding machine FUTURA has a revolutionary design and modern look. Our decades of experience are reflected in both the technology and design. The machine is efficient at folding a wide array of parts with a high demand on precision and rapid adjustments to small lot sizes or single part production. The FUTURA is incredibly flexible in its design and is adapted for production of complex parts with high precision and productivity. The combination of an eccentric tha drives the clamping with 30 tons (33US) clamping pressure and dual motors for the folding makes the FUTURA the perfect machine for industrial manufacturing. The Futura is prepared for box tools from 125 mm (4.9 ) up to 200 mm ( 7.9 ) height. Change of tool height does not require any machine change. The FUTURA may also be provided with the Multifold tooling system, i.e. with divided tools in lower and folding s. The multifold system can be combined with a height adjustable back gauge perfect for gauging reverse Z flanges on the back gauge. In this way all 3 s will hold divided tooling, making it possible to fold very complicated profiles. The clamping opens as the folding returns so that they are positioned for the next step simultaneously. STANDARD FEATURES Control System ProLink with touch screen and graphic programming (p. 19) Automatic adjustment of sheet thickness mm (0.157 ) manually 4 20 mm ( ) Lower rail Folding rail 10 mm (.394 ) and 20 mm (.787 ) with quick change tooling Combi clamping with straight rail 30 excl. high divided tools (p. 15) Manual crowning of folding rail (p. 14) Frequency/servo driven motors for both clamping and folding s, for variable folding speed Continuous cooling of the motor for the upper OPTIONS Motorized back gauge (p ) with ball transfers as standard (page 13) With ball transfers as standard (p. 13) Solid back gauge fingers (min. dimension 6 mm) (.236 ) (p. 16) Squaring arm (p. 13) Height adjustable back gauge (0-45 mm/1.77 ), requires multifold, (p. 16) Multifold tooling execution with divided lower rail and folding rails 10 mm (394`) and 20 mm (787`) (p. 15) High divided tools 125, 150 or 200 mm height with quick change and C-Shape tools with height 125 or 150 mm, radius = 1.0 mm (p. 15) Straight rail and box tooling with 0.75 mm radius kit (hardened) Round folding rail (R = 2.5 and 4.0 mm) Folding rails 7, 15 and 30 mm (.275,.591, ) Hardened rails and tools (undivided HRC 45, divided HRC 55) Automatic lubrication Automatic stop of folding on collision with operator Moveable foot switch on rail (p. 13) Laser scanner at folding side of machine (p. 13) Extra foot pedal with switch Moveable tool cart for divided tools (p. 13) Off line program for ProLink (p. 19) Extra foot pedal with key switch Model Folding Length Folding Capacity Opening Height Outer Dimensions**** Weight Motor Steel* Stainless steel** Aluminium *** Length x Width x Height kg (Ibs) Folding FUTURA (102) 2.50 (13) 1.60 (16) 3.70 (0.146) 195 (7.7) 3600x2300x1845 (142x91x73) 4195 (9.229) 2.2 (3) 2.2 (3) FUTURA (122) 2.00 (14) 1.20 (19) 3.00 (3) 195 (7.7) 4100x2300x1845 (161x91x73) 4650 (10.230) 2.2 (3) 2.2 (3) FUTURA (161) 1.75 (15) 1.10 (19) 2.60 (3) 195 (7.7) 5100x2300x1845 (201x91x73) 5560 (12.232) 2.2 (3) 2.2 (3) 8 *at 400 N/mm lbf/in2 (psi) **at 600 N/mm lbf/in2 (psi) ***at 200 N/mm lbf/in2 (psi) **** With Combi clamping and motorized back gauge SBG-15

9 FUTURA PLUS The FUTURA PLUS is a motorized folding machine with the maximum capacity of 3.0 mm (11 ga.) (applies on 3100 mm (122 ) folding length). The FUTURA PLUS stands for strength, speed, flexibility and operational comfort. The combination of the ProLink control system, motorized back gauge and operation via foot switch makes it possible for one person to fold parts up to 4100 mm (161 ). Our decades of experience are reflected in both its technology and its design. This machine is efficient at folding large parts in high quantities with precision and it is possible to make rapid adjustments to set up for single part production. The combination of an eccentric that drives the clamping with 30 tons (33US) clamping pressure dual motors for the folding makes the FUTURA Plus the perfect machine for industrial manufacturing. The clamping opens as the folding returns so that they are positioned for the next step simultaneously. With the crowning system, it is possible to make exact bends with high precision and a precise folding radius. The FUTURA Plus may also be provided with the Multifold tooling system, i.e. with divided tools in lower and folding s. The Multifold system can be combined with height adjustable back gauge perfect for gauging reverse flanges on the back gauge. In this way all 3 s will hold divided tooling, making it possible to fold very complicated profiles. STANDARD FEATURES Control System ProLink with touch screen and graphic programming (p. 19) Automatic adjustment of sheet thickness mm (0.157 ) manually 4 20 mm ( ) with straight rail 30 Lower rail Folding rail 15 mm (.591 ) and 30 mm (1.18 ) with quick change tooling Manual crowning of folding rail (p. 14) Combi clamping excl. high divided tools Frequency/servo driven motors for both clamping and folding s, for variable folding speed Continuous cooling of the motor for the upper OPTIONS Motorized back gauge (p ) with ball transfers as standard (page 13) With ball transfers as standard (p. 13) Solid back gauge fingers (min. dimension 6 mm) (.236 ) (p. 16) Squaring arm (p. 13) Height adjustable back gauge (0-45 mm/1.77 ), requires multifold, (p. 16) Multifold tooling execution with divided lower rail and folding rails 10 mm (394`) and 20 mm (787`) (p. 15) High divided tools 125, 150 or 200 mm height with quick change and C-Shape tools with height 125 or 150 mm, radius = 1.0 mm (p. 15) Straight rail and box tooling with 0.75 mm radius kit (hardened) Round folding rail (R = 2.5 and 4.0 mm) Folding rails 7, 10 and 20 mm (.275,.394,.787 ) Increased folding speed (+50%) Hardened rails and tools (undivided HRC 45, divided HRC 55) Automatic lubrication Automatic stop of folding on collision with operator Moveable foot switch on rail (p. 13) Laser scanner at folding side of machine (p. 13) Extra foot pedal with switch Moveable tool cart for divided tools (p. 13) Off line program for ProLink (p. 19) Extra foot pedal with key switch Model Folding Length Folding Capacity Opening Height Outer Dimensions**** Weight Motor Steel* Stainless steel** Aluminium *** Length x Width x Height kg (Ibs) Folding FUTURA PLUS (102) 3.50 (10) 2.20 (13) 5.20 (0.205) 195 (7.7) 3600x2300x1845(142x91x73) 4295 (9.449) 2.2 (3) (2+2) FUTURA PLUS (122) 3.00 (11) 1.90 (15) 4.50 (0.177) 195 (7.7) 4100x2300x1845(161x91x73) 4750 (10.450) 2.2 (3) (2+2) FUTURA PLUS (161) 2.50 (13) 1.60 (16) 3.70 (0.146) 195 (7.7) 5100x2300x1845(201x91x73) 5660 (12.452) 2.2 (3) (2+2) *at 400 N/mm lbf/in2 (psi) **at 600 N/mm lbf/in2 (psi) ***at 200 N/mm lbf/in2 (psi) **** With Combi clamping and motorized back gauge SBG-15 9

10 PROLINO The advantage of the PROLINO is that it can fold complex profiles and large panels with high precision, increased flexibility and productivity. The PROLINO shows significant improvements in profitability compared to a press brake. The combination of an eccentric that drives the clamping with 50 tons (55US) clamping pressure and dual drive for the folding makes the machine perfect for industrial manufacturing. The clamping opens as the folding returns so that they are positioned for the next step simultaneously. With the crowning system it is possible to make exact bends with high precision and a precise folding radius. The PROLINO can be prepared for tools up to 254 mm (10 ) high. Change of tool height does not require any machine change. The PROLINO may also be provided with the Multifold tooling system, i.e. with divided tools in lower and folding s. The multifold system can be combined with a height adjustable back gauge, perfect for gauging reverse Z flanges on the back gauge. In this way all 3 s will hold divided tooling, making it possible to fold very complicated profiles. In this way all 3 s will hold divided tooling, making it possible to fold very complicated profiles. STANDARD FEATURES Control system ProLink with touch screen and graphic programming (page 19) Manual adjustment of sheet thickness 0-35 mm ( ) with straight rail 35`(47 mm/1,85 height) Lower rail Folding rail 15 mm (.591 ) and 35 mm (1.38 ) Manual crowning of folding rail (page 14) Frequency/servo driven motors for both clamping and folding s for variable folding speed OPTIONS Motorized back gauge SBG (p ) with ball transfers as standard (p. 13) Solid back gauge fingers (min. dimension 8 mm) (.315 ) (p. 16) Height adjustable back gauge (0 65 mm / 2.6 ) (requires multifold) Combi clamping with 35 straight rail and 152 mm (6 ) or 254 mm (10 ) tall box tooling with quick change and C-Shape tools with height 152 mm (6") (p. 15) Multifold tooling execution with divided lower rail (height 47 mm /1.85 ) and divided folding rails (15 mm and 35 mm)(p. 14) Round folding rail (R=3 mm and 5 mm) Hardened rails and tools (undivided HRC 45, divided HRC 55) CNC adjustment of sheet thickness mm (manually mm) and CNC crowning of folding rail Automatic lubrication Automatic stop of folding on collision with operator Moveable foot switch on rail (p. 13) Laser scanner at folding side of machine (p. 13) Extra foot pedal with key switch Moveable tool cart for divided tools (p. 13) Off line program for ProLink (p. 19) Model Folding length Folding capacity Opening height Outer Dimensions**** Weight Motor Steel* Stainless steel** Aluminium *** Length x Width x Height kg (Ibs) Folding PROLINO (102) 4.50 (7) 2.80 (12) 6.70 (0.264) 200 (7.88) 3800x2570x2085 (150x101x82) 6865 (15,103) 4.0 (5.5) 5.5 (7.5) PROLINO (122) 4.00 (9) 2.50 (13) 6.00 (0.236) 200 (7.88) 4300x2570x2085 (169x101x82) 7800 (17,160) 4.0 (5.5) 5.5 (7.5) PROLINO (161) 3.00 (11) 1.90 (15) 4.50 (0.177) 200 (7.88) 5300x2570x2085 (209x101x82) 9670 (21,274) 4.0 (5.5) 5.5 (7.5) *at 400 N/mm lbf/in2 (psi) **at 600 N/mm lbf/in2 (psi) ***at 200 N/mm lbf/in2 (psi) **** With Combi clamping and motorized back gauge SBG-15 10

11 PRO The PRO is our most versatile machine with many features as standard. With the integrated back gauge it is possible to use the machine from the front for complex parts. Heavier material and larger parts can be handled from the back of the machine to improve work ergonomics and increase the quality. It is possible to replace two operators with one and still produce parts up to four times faster and with better accuracy compared to a press brake. Dual drive of clamping gives incredible speed and accuracy. The servo drive also increases hemming capacity to 50 tons (55US). Segmented tools in lower rail, folding rail and the divided box tooling can facilitate extremely complicated folding work. Automatic folding crowning and automatic sheet thickness adjustment for precise folding. With high speed and extreme accuracy of the back gauge, exact measuring is ensured and with servo driven folding you will get the right folding angle every time. The ProLink CNC control system gives you the opportunity to use simple graphic programming with touch screen, quick changes of the dimensions and angles on existing profiles. STANDARD FEATURES Control System ProLink with touch screen and graphic programming (p. 19) Combi clamping with 35 straight rail and a 152 mm (6") tall box tooling with quick change tooling Multifold execution with divided lower rail (height 47 mm/ 1.85") Folding rail 15 mm (.591") and 35 mm (1.38"), with quick change tooling Lower rail Automatic crowning of folding rail Frequency/servo driven motors for both clamping and folding s for variable folding speed Automatic adjustment of sheet thickness mm (0-.177") (manually mm /.177"-1.38") Continuous cooling of the motor for the upper OPTIONS Motorized back gauge SBG (p ) with with ball transfers as standard (p. 13) Solid back gauge fingers (min. measure 8 mm/.315")(p. 16) Squaring arm Height adjustable back gauge (0-65 mm / 2,6 ), perfect for gauging reverse Z flanges on the back gauge. Box tooling 254 mm / 10 height with quick change locking system (p. 15) Box tooling 152 mm (6 ) in C-shape (p. 15) Round folding rail (R=3 mm and 5 mm) Divided folding rail 10 mm (.394 ) Hardened rails and tools (undivided HRC 45, divided HRC 55) Automatic lubrication Automatic stop of folding on collision with operator Moveable foot pedal on rail Laser scanner at folding side of machine (p. 13) Moveable tool cart for divided tools (p. 13) Off line program for ProLink Manual front gauge systems (p. 13) Extra foot pedal with key switch Model Folding length Folding capacity Opening height Outer Dimensions**** Weight Motor Steel* Stainless steel** Aluminium *** Length x Width x Height kg (Ibs) Folding PRO (102) 4.50 (7) 2.80 (12) 6.70 (0.246) 200 (7.88) 3800x2570x2085 (150x101x82) 7170 (15.774) 4.0 (5.5) 5.5 (7.5) PRO (122) 4.00 (9) 2.50 (13) 6.00 (0.236) 200 (7.88) 4300x2570x2085 (169x101x82) 8130 (17.886) 4.0 (5.5) 5.5 (7.5) PRO (161) 3.00 (11) 1.90 (15) 4.50 (0.177) 200 (7.88) 5300x2570x2085 (209x101x82) (23.100) 4.0 (5.5) 5.5 (7.5) *at 400 N/mm lbf/in2 (psi) **at 600 N/mm lbf/in2 (psi) ***at 200 N/mm lbf/in2 (psi) **** With Combi clamping and motorized back gauge SBG-15 11

12 MEGAPRO CIDAN folding machine MEGAPRO is built in a sturdy and solid construction, which is important to be able to fold perfect details in 6 mm (1/4") steel or 4 mm (9ga.) stainless steel (applies on 3100 mm (122") folding length). The sturdy s withstand the powerful folding forces by means of a very strong construction. CIDAN model MEGAPRO has many intelligent automatic functions like adjustment of sheet thickness, folding center and crowning. MEGAPRO also has an automatic tool locking-system as a standard feature. Dual servo driven motors for both clamping and folding s gives an incredibly fast speed and accuracy. Great clamping pressure of 60 tons (66US) for accurate forming Automatic adjustment of folding center, folding and crowning when your sheet thickness changes. The clamping opens as the folding returns so that they are positioned for the next step simultaneously. STANDARD FEATURES Control System ProLink with touch screen and graphic programming (p. 19) Multifold execution with divided lower rail (height 51 mm / 2.05") and divided folding rail Folding rails 20 mm (.787 ) and 40 mm (1.57 ) with quick change tooling Automatic crowning of folding rail (p. 14) Frequency/servo driven motors for both clamping and folding s Automatic adjustment of sheet thickness 0 80 mm ( ) Motorized adjustment of folding centre 0 80 mm ( ) OPTIONS Motorized back gauge SBG (p ) with double amount of ball transfers as standard (p. 13) Solid back gauge fingers (min. measure 9 mm /.315") (p. 16) Squaring arm Height adjustable back gauge (0 65 mm / 2.6") perfect for gauging reverse Z flanges on the back gauge Divided box tooling mm (4" / 5,9") height with automatic locking system Hardened rails and tools (undivided HRC 45, divided HRC 55) Automatic lubrication Automatic stop of folding on collision with operator Moveable foot pedal on rail Laser scanner at folding side of machine (p. 13) Moveable tool cart for divided tools (p. 13) Off line program for ProLink Extra foot pedal with key switch Model Folding length Folding capacity Opening height Outer Dimensions**** Weight Motor Steel* Stainless steel** Aluminium *** Length x Width x Height kg (Ibs) Folding Megapro (102) 8.0 (0.315) 5.10 (0.201) (0.394) 350 (13) 4200x3590x2250 (165x141x89) (23761) W2x5.5(2x7.5) 2x4.0(2x5.5) Megapro (122) 6.0 (0.236) 3.80 (10) 9.00 (0.354) 350 (13) 4700x3590x2250 (185x141x89) (26114) 2x5.5(2x7.5) 2x4.0(2x5.5) Megapro (161) 5.0 (6) 3.20 (11) 7.50 (0.295) 350 (13) 5700x3590x2250 (224x141x89) (30807) 2x5.5(2x7.5) 2x4.0(2x5.5) *at 400 N/mm lbf/in2 (psi) **at 600 N/mm lbf/in2 (psi) ***at 200 N/mm lbf/in2 (psi) **** With Combi clamping and motorized back gauge SBG-15 12

13 OPTIONS SQUARING ARM Makes positioning of large and narrow parts easier. Available in two lengths 1500mm and 3000mm for left and/or right hand side. (59") and 3 meter (118"). BALL TRANSFERS Facilitates positioning of large parts and reduces the risk of scratching the material. Ball transfers are included as standard on SBG back gauge MOVEABLE FOOT SWITCH ON RAIL Simplifies movement of the foot switch. Appropriate when folding is done on several places along the working width of the machine. Especially recommended if the machine is equipped with Multifold. Also, great safety feature when bolted to the floor. When operator engages foot pedal, they are away from the upcoming folding. TOOL CART For storage of divided tools. Decreases the risk of damages on the tools and facilitates tool changes for the operator. It is possible to store divided rails on the cart and there is room for hand tools for the operators and machine instructions. The cart is equipped with lockable wheels and pull handles. Especially recommended if the machine is equipped with Multifold. LASER SAFETY SCANNER When operating from the front, the scanner protects in two zones since it allows different opening heights depending on where the operator is. When operating from the rear of machine, the machine automatically stops it a person moves in to the safety area in front of the machine. 13

14 OUR UNIQUE SOLUTIONS ECCENTRIC DRIVE OF THE CLAMPING BEAM A strong eccentric that eliminates wear, moves the clamping and gives the best possible opening and closing speeds. When clamping, the eccentric gives a very high clamping pressure, which is a great advantage when hemming. Hemming capacities app % of normal bending capacities. High clamping pressure Low maintenance No oil Low noise MULTIFOLD Divided tooling for maximum flexibility in every situation! The lower tool is segmented and the back gauge is adjustable vertically (as option). This caters to parts that have flanges facing downward into the machine. The folding rail is also segmented which allows the operator to bend weld tabs and parts with interrupted bend lines. The Multifold tooling system is normally ordered with the Combi, depending on specific model. For models: KMS, K25, Futura, Futura Plus, Prolino, Pro, Megapro CROWNING Crowning is an important feature to obtain a perfectly folded part; therefore all of our machines are equipped with crowning. If the material is thick or thin, soft aluminum or hard stainless steel, short or long or if they should be folded in the middle of the machine or to the side, the results are always straight and correct. Depending on the machine model they are equipped with manual or automatic crowning. 14

15 0,5 0, ,5 31,7 0, Design OUR UNIQUE SOLUTIONS COMBI BEAM (ORIGINAL) AUTOMATIC TOOL CHANGER We invented and developed the rotating clamping, which now is a well-known automatic system for tool changes. The first advantage you will realize is how extremely easy and fast tools can be changed. You will also notice the generous space around the tools. When folding large parts from the back of the machine, you will have an abundance of free space behind the clamping and tools. A complete set of divided upper tooling for the Combi is included, with various shapes and heights as option (model dependent). Mechanical locking of the Combi and a mechanical tooling lock makes it exceptionally easy to change tools. The Combi offers flexibility like no other tooling system, appropriate when folding all types of parts. The tool change is programmed in the control system. When it is time to change tools the upper will automatically raise to its maximum height and the automatic rotation maneuver is done via the operator's foot pedal. THE ORIGINAL SINCE 1987 HIGH DIVIDED TOOLING FUTURA C-TOOL FUTURA & FUTURA PLUS K25 PROLINO/PRO 150 C Futura C-tool 125mm C Futura C-tool 150mm 31 54, Machined all over unless otherwise noted For dimension without tolerans: ISO 2768 mk PETERSEN MACHINERY GÖTENEDS CIDAN Machine type Referens drawing Weight Program N/A Inventor Description Arkiv nr Scale Customer 150 Designed by Drawn by Date TLU TLU Drawing number 1:2 Överprisma fö Edition Sheet katalog 1 / MEGAPRO , Machine type Referens drawing Machined all over unless otherwise noted For dimension without tolerans: ISO 2768 mk PETERSEN MACHINERY GÖTENEDS CIDAN Description Customer Designed by Drawn by Date TLU TLU Weight Program N/A Inventor Arkiv nr Scale Drawing number 1:2 Överprisma fö Edition Sheet katalog 1 / C PRO/Prolino C-tool 152mm , Machin Machined all over unless otherwise noted Descri For dimension without tolerans: ISO 2768 mk Öv PETERSEN 15 Custom MACHINERY

16 BACK GAUGES Pop-Up fingers LBG Spring fingers The back gauge is designed to position the work piece so exact dimensions are obtained on the folded sheet. The back gauge supports the sheet when positioning and folding so that the operator does not have to hold it. The front stop units are in spring steel as a standard feature. Solid front stop units are optional. A servo motor and a belt drive in both sides drive the gauge. It takes less than two seconds to get an exact positioning of the gauge between 2 and 1000 mm (.080" 39.4"). The stop units can be dropped down automatically in every program row, this is to avoid any possibility of collision with the stop units when the sheet needs to be rotated. Only for folding machine model K15 and K25 Working depth mm (.080" 39.4") 10 x 2 stop units (for a 3100 mm (122") working length) Back gauge panels with integrated ball transfers (optional) Compressed air is needed to activate stop units Pop-Up fingers Solid fingers SBG Spring fingers This back gauge is equipped with ball screw, linear guides and servo motor for the highest precision possible. All positions are accurate time after time. The back gauge speed enables the productivity to increase and at the same time decrease the costs of the folding operation. Front stop units are made of spring steel as a standard feature, solid front stop units are optional. The stop units can be dropped down automatically in every program row, which prevents any collision with the stop units when the sheet needs to be rotated. Back gauge panels can be moved backwards when folded details requires free space behind the lower tool. All back gauge positions can be reached in less than two seconds. Standard working depth mm ( ), as an option there are back gauges with 2 m (100 ), 3 m (122 ) and 4 m (161 ) working depth. 14 x 3 stop units in back gauge (intended for a 3100 mm (122 ) working length and 1550 mm (61 ) working depth) Back gauge panels with integrated ball transfers Squaring arm on left and / or right side (optional) Motorized height adjustment of the back gauge in Multifold execution (optional) Compressed air is needed to activate stop units. 16

17 BACK GAUGES J-SHAPE BACK GAUGE TABLE For large details like panels, doors and cabinets,we recommend J-shaped or u shaped back gaugetables. The operator can choose to stand in front or back of the machine, depending on size of the parts being folded. Even 3 and 4 meter large parts can easily be folded by one single operator. When operating from the back, the operator swings back the control system screen and runs the machine with a foot pedal at the back. Our back gauge system can be supplied with height adjustable tables. This is perfect for gauging reverse z-flanges on the back gauge. Height adjustable back gauge requires multifold execution. Height adjustment Ball screw and servo motor Our back gauge systems are driven by a servo motor with ball screw and linear guides which guarantees very high precision and accuracy. Each back gauge position can be reached within 2 seconds. U-SHAPE U shape back gauge is used in combination with different tooling set-ups and when folding parts that are large in both width and length. TABLE SIZES Back Gauge Model Shape Left section mm ( ) Middle section mm ( ) Right section mm ( ) SBG-J 15 30L J SBG-J 15 40L J SBG-J 15 30L-20R J SBG-J 15 40L-20R J SBG-U 15 30L-30R U SBG-U L-40R U Available for models K25, FUTURA, FUTURA PLUS, PROLINO, PRO and MEGAPRO 17

18 CONTROL SYSTEM EASYLINK EasyLink is a complete and user-friendly control system, fast and easy to program. EasyLink has the possibility to store 1000 programs with 99 steps. In every program step angle, gauge dimension, opening height, clamping pressure and hem pressure can be programmed. Some of the possibilities available with EasyLink are copying programs, incremental dimensioning, and radius folding. From the touch screen the operator gets clear messages about the programming and operation. The Combi can be fully integrated into this control. The touch screen panel is mounted on a rotating bracket, so that the operator can easily adjust the screen to the situation. 18

19 CONTROL SYSTEM PROLINK With our exclusive ProLink CNC control-system with touch screen the possibilities are unlimited. Find an icon in the library: adjust dimensions and angles and the part that you programmed is what you get! Because of its ease of use, an unskilled operator can produce perfect details efficiently and safely. The control system with its simple functions is very easy to understand and learn. Interactive graphic pictures are shown to the operator with instructions like rotate or flip the part- a condition to correctly be able to produce complicated details. In the control memory you can store a large amount of programs and you can also store programs on a memory stick as well. Every program can be saved with a graphical icon, with name and information. The ProLink calculates cut of size and automatically creates a program. The finished part is shown with its actual folding sequence. The touch screen is mounted on a pedant arm that can be rotated for optimal viewing. It is also possible to turn the screen to the back side of the machine when folding large details. If you are programming in the office you can use the offline-software on the computer. 19

20 OUR COMPANIES SWEDEN DENMARK USA CHINA CIDAN Machinery markets the brand CIDAN world wide, and our machines are sold via dealers and agents in more than 30 countries. COIL PROCESSING & SHEARING SYSTEMS For more than 100 years we have produced sheet metal machinery and now we offer one of the widest machine programs in the market. Our machines are produced in comprehensive production facilities. All our machine concepts are based on our own developments and our own patents, and we focus on flexible and simple-to-use solutions of the highest quality. CIDAN Machinery also manufactures a wide range of coil processing and shears. See separate product catalogue. DENMARK: CIDAN Machinery Denmark A/S Hedevej 44 DK-7171 Uldum Phone info@cidanmachinery.com SWEDEN: CIDAN Machinery Sweden AB P.O. Box 28 SE Götene Phone +46 (0) info@cidanmachinery.com USA: CIDAN Machinery Inc. 611 Highway 74 South, Suite 700 Peachtree City, GA Phone info@cidanmachinery.com CHINA: CIDAN Machinery Trading Shanghai Co, Ltd. No.1155 Yuanda Road Anting Town Jiading District, Shanghai, Phone +86(0) info@cidanmachinery.cn Note 1: Machines on photo in the catalogue can be equipped with options Note 2: Please refer to the web-site for the latest news and valid product information