Road-Rail Welding Vehicle

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1 Road-Rail Welding Vehicle DAF XF 8х2 WELDERLINER

2 Road-Rail Welding Vehicle DAF XF 8х2 WELDERLINER

3 Introduction Road-Rail vehicle DAF 8x2 XF 05 WELDERLINER equipped with flash butt welder container is designed for welding in field conditions. Both rail gears are double-axle and are located behind the road axles. Rail gears are hydraulically driven. Remote control of drive is optional. The vehicle is equipped with service, parking and emergency brakes. The rear rotational rail boogie with micro-drive enables easier on-tracking. The vehicle is equipped with CCTV for reverse movement, emergency stop push buttons located along the vehicle, with rail track lighting and illumination system for night work. Welding unit is designed for flash butt welding of rails up to max. cross section of rail 0000 mm2. Supplied welding head can be with integral puller or other type. Welding unit ensures guaranteed quality of rail welding. Manipulator ensures moving of welder head out of body superstructure and turning +/- 90 in both sides to enable work on adjacent track. A high-frequency induction heating unit is installed in the vehicle; it is intended for heat treatment of welded joints in field conditions. 2

4 Technical specification Road-Rail Welding Vehicle DAF XF 8x2 WELDERLINER with box van with diesel generator and manipulator Scope of supply - Automotive chassis DAF XF 05 FAK 8x2; - Hydrostatic rail travelling device; - Flash-butt rail welder type МСР-200 А; - Box van with diesel generator 400 kva and manipulator, with cooling of welding head and hydraulic station, spare parts. Operator training at Pskovelectrosvar during 5 days (transportation costs are not included). 3

5 Box van technical specification

6 Diesel generator technical specification Specification: - Power kva; - Current - alternating, three-phase; - Line-to-line voltage / phase / 230 V; - Frequency - 50 Hz; Aggregate set: Diesel - CUMMINS NTA - Number of cylinders - 6; - Electronic speed control; - Shaft turn speed 500 rev./min; - Diesel generator idle at 800 rev./min; - Engine power output 35 kw; - Cooling system - liquid, radiator; - Oil preheating; - Shock absorber with rubber element (compensator); - Power 400 kva; - Type (brushless, four-polar, synchronous); - Voltage control system AVR with PMG: +-0.5% with 4% Engine governing - Technical documentation in English; - AKB 2x2V; - Oil to be used: API CF, CG, SAE, 5/W40. 5

7 Technical specification of flash-butt rail welding machine МСР-200А The machine is intended for flash-butt welding (continuous or pulse flashing) of rails with stretching of continuously welded rails of different types as a part of portable rail welding machinery. The machine welds rail cross sections up 2 to mm and removes weld flash immediately after welding. Technical characteristics Diesel-generator set rated voltage, V 400 Supply frequency, Hz 50 Power at 50% duty cycle, kva, not less 240 Maximum secondary current, ka, not less 72 Nominal continuous secondary current, ka 2,4 Overall resistance of a secondary circuit, micro -ohm, not 0 more Transformation ratio of welding transformers 48 Nominal upset force, kn 200 Maximum clamping force, kn 2800 Hydraulic system working pressure, MPa (kgf/cm2) 30,0 (300) Maximum upset speed, mm/s, not less 30 Adjustment range of burning -off speed, mm/s 0,2,2 Travel of movable frames, mm 95 Machine welding time, sec., not more 240 Rail welding capacity, welded joints/hour, not less 8 Dimensions (LхWхH) - welding device - hydraulic drive station - electrics box Weight, kg, not more - welding device - hydraulic drive station - electrics box Welding machine scope of supply - Welding device - Wiring - Electrics box - Hydraulic drive station - Spare parts, tools and accessories 876 х 993 х х 740 х x 550 x

8 Warranty Road-rail welding vehicle DAF XF 8х2 WELDERLINER ) conforms to the Russian standards. 2) is equipped with everything necessary for performance in compliance with the stated parameters. 3) warranty period is 2 months from the date of industrial start-up but not more than 5 months from the date of acceptance report. 4) the manufacturer is not responsible for the defects caused by violating vehicles' operating conditions or in cases of using the vehicle together with other equipment with incompatible technical parameters that haven't been agreed on with the manufacturer. 7

9 For your information 8

10

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