Mining made simple. No drilling. No blasting.
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1 KSM 304 Surface Miner Mining made simple. No drilling. No blasting. Efficient. Economical. Eco-friendly. Larsen & Toubro Limited (L&T), India's technologydriven engineering and construction organization, brings you, SURFACE MINER KSM 304, for your mining applications. Equipped with cutting edge technology and numerous user-friendly features, L&T s KSM 304 cuts, crushes and carries coal, limestone and other minerals in a single operation without the need for drilling & blasting. Rugged and reliable, L&T s KSM 304 surface miners are designed and manufactured at our Kansbahal Works in Rourkela, Orissa, with ISO 9001 for design, manufacture and supply and ISO accreditation
2 Cut, crush & carry deposits in a single operation Surface Miners are increasingly finding their way in today's marketplace, especially in mining applications where drilling and blasting is prohibited or uneconomical. They are found to be highly productive and economical in selective mining of coal, limestone and other minerals, facilitating efficient exploitation of the deposit. The Surface Miner brings with it various advantages: Environmental-friendly. No drilling. No blasting. Minimizes loss of mineral. Better recovery of minerals in areas where blasting is prohibited or restricted. Minimizes damage to trucks deployed for loading. Eliminates primary crushing of mineral completely. Reduces cost of transportation of minerals by belt conveyors / dumpers. Designed for selective mining. Depth of cuts can be pre-determined seam by seam. Reduces manpower. KSM-304 designed for the grime and grind of industry L&T's KSM-304 Surface Miner is designed to weather the roughest climate, the toughest terrain. KSM-304 is equipped with a number of userfriendly features. The L&T Advantage Spacious operator cabin provides operator with dual control panels and wide visibility. An emergency drive system is activated in case of main drive failure during operation, providing temporary power. Hydro-generator: An alternator driven by hydraulic motor provides night-time illumination facilitating production round the clock. Independent track drives facilitate maneuverability. Extra rugged machine framework provide stability amidst extreme cutting forces. Water sprinkling system suppresses dust generated during cutting of material by sprinkling water on all four sides - front, sides and rear. Critical drive units for oil lubrication are provided with external oil cooler and oil filter to maintain operating temperature within safe limits. Equipped with large fuel and water tanks. Auto height and slope sensors ensure precision cutting. Automated safety features ensure retraction of cutting drum to avoid tramp while mining.
3 Technical Specifications Advanced Travel Drive Model Cummins India Limited KTA 38C type Turbo-charged after cooled water cooled, 60 Vee engine No. of cylinders 012 Bore 159mm Stroke 159mm Piston displacement 37.8 ltr Engine Rating rpm Speed / Gradeability Operating speed 0-20 m/min Travel speed 0-2 km/hr Theo. gradeability 20% Max. transverse gradient 12 % Cutting Drum Drive Mechanical Cutting drum depth mm Cutting drum width 3000 mm Cutting drum diameter with tools 1350 mm Number of cutting tools on drum 106 Drum inclination (Max.) 7 Crawler Tracks No. of crawler tracks Front 2 Rear 2 Front crawler tracks (L x W x H) 3470 x 450 x 980 Rear crawler tracks (L x W x H) 3470 x 450 x 980 Tank Capacities Fuel tank Hydraulic oil tank Water tank Electrical System Control Lighting Spot Lights 2700 ltr 1550 ltr ltr 24 Volt 220 Volt 4000 Watts Optional Attachment - Conveyor Theoretical Discharge belt capacity 825m 3 /hr Width of primary belt (loading belt) 1500 mm Width of secondary belt (discharge belt) 1400 mm Dimensions Width Length Height (drum tip to cabin top) Weights Operating weight (tare) Front track load, full tanks Rear track load, full tanks Operating weight, full tanks 4600 mm mm 5500 mm 100 ton 53 ton 62 ton 115 ton
4 Surface Miner KSM 304 (Without Conveyor) Basic Features Cutting Drum The drum speed can be varied by altering belt pulleys which provide versatility. V-Belt tension is maintained hydraulically. Lacing i.e. orientation of each cutting pick is unique for vibration-free cutting and proper balancing on the cutting drum, thereby optimising use of cutting forces. Gear box for cutting drum is mounted inside the drum and rotates along with the drum, providing greater stability to the cutting drum. Side view of cutting drum Orientation of cutting picks
5 Advanced Travel Drive Closed loop hydrostatic drive with variable displacement axial piston pumps and variable displacement axial piston motors ensure smooth travel of the miner Choice of 3 speed modes depending on operation along with speed control through joy stick, eases operation. All 4 tracks are driven 20% gradaebility for marching i.e. without cutting. Lifting 4 circular guides, each in a hydraulic jack, provide good support and cushion to the machine Bush bearings protect the guide, enhancing their life. Pump Station Pumps directly mounted on the splitter gear box (pump drive), and tandem pump mounting minimize transmission losses Track KSM 304 Steering Independent front and rear steering enables better control 4 steering modes are provided: Rear, coordinated, Crab & Front Steering is independent of lifting condition, enabling ease in operation High quality coupling between engine and pump drive reduces transmission loss (Selected after TVA analysis) Normal working pressure is about 50% of maximum permissible pump working pressures, enhancing machine life Equipped with pump for off-line cooling and filtration. Main frame Mono-comb fabricated structure with bent HT plates offer higher stiffness and torsional rigidity Machining is undertaken after complete fabrication and stress relieving for accurate alignments to avoid distortion subsequently Pads for engine, clutch, pump driven mounting are machined, ensuring alignment after dismantling also. Main Frame KSM 304
6 Operator's cabin Spacious cabin. Dual side control with operator seat on the left and right sides enable the operator to observe the reference edge of the cutting drum from the cabin. Double wall with thermal insulator. Wide gazing glass on front and sides provides all round view to the operator. Multi Switch Joystick Control & Instrumentation Vibration-resistant PLC with all safety interlocks is used for control and smooth operation of the machine. Control through joysticks for major functions. Dual control in cabin - LH panel and RH panel are provided with alphanumeric display for current status and fault conditions. Essential controls are provided from the ground viz., Emergency Stop, Front Up / Down, Scrapper Up / Down, Water Supply Pump On / Off, Depth side Auto Height Controller. Safety Interlocks Automatic advance speed reduction and machine lifting protects engine overload. Alarms / stop for high oil temperatures / high pressure, etc. Engine protection interlocks meets engine manufacturer's standards. Safety protection for maintenance work. Emergency stop buttons are provided at the operator's panels in the cabin, all four ground control stations and in the engine chamber. Cabin KSM 304 View of Cabin and Control Panel Easy Serviceability
7 Optional Attachment/Features Integrated discharge conveyors for loading the mined material directly onto the trucks Air-conditioned cabin Surface Miner KSM 304 Front View Also available Model KSM 223 Cutting drum width Cutting depth Engine Travel speed 2200 mm 0 to 350 mm rpm 0 to 5 km/hr Surface Miner KSM 304 Plan View Product Support After sales product support is provided for the full range of construction, mining and hydraulic equipment supplied by L&T. Service Stations equipped to overhaul and rebuild customers machines have been established at Nagpur, Pune, Delhi, Chennai and Durgapur. Service engineers based near high machine population sites extend prompt and efficient after-sales service. Hydraulic Test Bench Track chain assembly using track press Product improvement is a continuous process. Specifications given in this publication are therefore subject to change without notice. Photograph depicted may be of optional equipment.
8 LARSEN & TOUBRO LIMITED Manufactured by Machinery & Industrial Products Division, Kansbahal Business Unit, Kansbahal, Dist. Sundargarh, Orissa Tel: , , Fax: , Marketed & Serviced by: Mining & Allied Equipment Business Lakshminarayan Complex (1st Floor), 10/1 Palace Road, Bangalore Tel: (080) /83/84 Fax: (080) L&T-House, P.O.Box /1, Dhole Patil Road Pune Tel : (020) Fax :(020) B, Shakespeare Sarani P.O.Box 619 Kolkata Tel : (033) /5, Fax : (033) , Shivaji Marg, P.O. Box 6223 New Delhi Tel : (011) Fax : (011) , Club House Road Anna Road, Post Bag 5247 Chennai Tel : (044) / Fax : (044) , Sakar Complex Opp. Gandhigram Rly. Stn. Ahmedabad Tel : (079) , Fax : (079) , Cubbon Road Bangalore Tel : (080) , Fax : (080) Radhadaya Complex Near Charodar Complex Old Padra Road Vadodara Tel : (0265) Fax : (0265) /1 Zone II Maharana Pratap Nagar Bhopal Tel : (0755) , Fax : (0755) , Surya Nagar Bhubaneshwar Tel : (0674) , Fax : (0674) , Sector 26-D Madhya Marg, P.O. Box 14 Chandigarh Tel : (0172) , Fax : (0172) Post Bag 7156, 123, Appuswamy Road Coimbatore Tel : (0422) , Fax : (0422) P.O. Dhansar Dhanbad Tel : (0326) Fax : (0326) L&T-House, Group MIG-5 Padmanabhpur, P.O.Box 39 Durg (M.P) Tel : (0788) , Fax : (0788) A1/11, Astronauts Avenue Bidhan Nagar Durgapur Tel : (0343) , Fax : (0343) Plot 15, 6 Hector Land Journalist Colony, Altoporvorim Goa Tel : (0832) , Fax : (0832) Milanpur Road Bamuni Maidan Guwahati Tel : (0361) , Fax : (0361) Fateh Maidan Road P.O.Box 12 Hyderabad Tel : (040) / Fax : (040) D-24, Prithvi Raj Road C-Scheme, P.O. Box 110 Jaipur Tel : (0141) , Fax : (0141) Akashdeep Plaza, 2 nd Floor P.O. Golmuri Jamshedpur Tel : (0657) , Fax : (0657) Ravipuram Junction P.O.Box 1723, Ernakulam Kochi Tel : (0484) , Fax : (0484) B-15, S.F.S, Opp. Sheela Chowdhary Nursing HomeTalwandi Kota Tel : (0744) / Fax : (0744) / A-28, Indiranagar, Faizabad Road First Floor Lucknow Tel : (0522) Fax : (0522) Plot NO. 518, 4th Main Road, K.K. Nagar Madurai Tel : (0452) Fax : (0452) Saki Vihar Road, Gate No. 5, Powai (E) Mumbai Tel : (022) / Fax : (022) B Farm Land, Ramdaspeth Nagpur Tel : (0712) / Fax : (0712) , Hazaribagh Road (Opp. Arya Hotel), Lalpur Ranchi Tel : (0651) , Fax: (0651) , Star Plaza, Poochhah Chowk Rajkot Tel: (0281) Fax: (0281) L&T-House, Sector 19 Rourkela Tel : (0661) Fax : (0661) , New Ahinsa Puri Near Jyoti School Fathehpura Udaipur Tel : (0294) / Fax : (0294) , Dwarakanagar Visakhapatnam Tel : (0891) , Fax : (0891) C & 1F Vasanthvihar Apartment Madhu Garden, Moghul Rajpuram Vijayawada Tel : (0866) / , Fax: (0866) KSM
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