C-Lube Linear Way MUL Linear Way U

Transcription

1 C-Lube Linear Way Linear Way U

2 Aquamarine endplate for identification of C-Lube Linear Way Identifi cation number and specifi cation The specification of C-Lube Linear Way is indicated by the identification number, consisting of a model code, a size, a part code, a preload symbol, a classification symbol and any supplemental codes Assembled set 2 C2 R280 T1 /U 1 2 eries all Retaining Model code on page 137 lide unit Casing 3 ize ize on page 137 C-Lube teel ball End plate all retaining band 4 umber of slide units Part code on page 137 Oil hole End seal 6 Preload amount Preload on page 139 symbol 7 Accuracy class Classifi cation symbol on page 139 Features 8 pecial specifi cation upplemental code on page 140 Original U-shaped track rail Rigidity of track rail under moment and torsion is greatly increased by adopting the U-shaped design. Expanded freedom of design for use as a structure beam ecause of the high moment of inertia of sectional area, the track rail can be used as a structure beam, such as a cantilever or bothend support in the machine and equipment. Therefore, freedom of design is expanded for user. Additional machining available for corresponding to needs igh carbon steel track rail can be machined additionally to fix mechanical components such as a driving mechanism on the track rail directly at user. tainless steel The main metal components made of corrosion resistant stainless steel are available for small size of 2 and 30 of track rail width. Therefore, they are most suitable for use in cleanroom environment and also for applications where the use of lubricants and rust preventive oil should be avoided or kept to a minimum. 13 1=0.102kgf=0.2248lbs. 1= inch 136

3 eriesall Retainingizeumber of slide unit Identifi cation number and specifi cation 1 2 eries all Retaining C-Lube Linear Way eries Linear Way U 1 LWU eries tandard type Applicable size and shape of slide unit are shown in Table 1. ote 1 : Linear Way without C-Lube. all retained type all non-retained type o symbol LWUL LWU For avaliable models and size, see Table 1. Length of track rail Table 2tandard and maximum lengths of track rails 2number of mounting holes E F E L 3 4 ize umber of slide units Length of track rail Table 1Type and ize 2, 30, 40, 0, 60, 86, 100, 130 For avaliable models and size, see Table 1. C R hape Material Model code For an assembled set, indicate the number of slide units assembled on one track rail. Indicate the length of track rail in. For standard and maximum lengths, see Table 2. ize LWUL2 30 LWUL30 LWU40 LWU40 LWU0 LWU tandard lengthln Pitch of mounting holesf E tandard range of E Maximum length 1 incl under tainless steel igh carbon steel LWUL LWU LWU tandard lengthln LWU60 LWU LWU86 LWU86 LWU100 LWU Pitch of mounting holesf E Maximum length ote 1 : s with the maximum lengths shown in parentheses can also be manufactured. Consult R for further information. Remark : M8 female threads for hanging bolt are provided on the track rail of size 100 model. And M10 female threads for hanging bolt are provided on the track rail of size 130 model =0.102kgf=0.2248lbs. 1= inch 138

4 Preload amountaccuracy class pecial specifi cation 6 Preload amount tandard Light preload Table 3 Preload amount Preload ymbol amount Application Preload type tandard o symbol 0 1 mooth and precise motion Light preload T1 0.02C 0 Load is evenly balanced Minimum vibration mooth and precise motion ote 1 : Zero or minimal amount of preload. Remark : C 0 means the basic static load rating. 7 Accuracy class Table 4 Accuracy D Ordinary class ight class tandardo symbol Ordinary igh o ymbol Dim. tolerance Dim. tolerance Dim. variation of Dim. variation of Parallelism in operation of C to A ee Fig. 1 Parallelism in operation of D to ee Fig. 1 ote 1 : It means the size variation between slide units mounted on the same track rail. C A o symbol T1 o symbol For detail of preload amount, see Table 3. For detail of accuracy, see Table 4. Parallelismm Length of track raill Fig. 1 Parallelism in operation 8 pecial specifi cation Table pecial specifications /E, /L, /MA, /M, /Q, /U, /W Applicable special specifications are shown in Table. When a combination of several special specifications is required, please refer Table 6 and arrange their supplemental codes in alphabetical order. For detail of specifications, see page 28. pecial specification upplemental ize code pecified rail mounting hole positions /E lack chrome surface treatment /L 1 1 upplied with track rail mounting bolt /MA 2 2 upplied without track rail mounting bolt 3 /M C-Lube plates 3 /Q Upper seals /U Matched sets to be used as an assembled group /W otes 1 : Applicable to only /LR 2 : Applicable to series. 3 : Applicable to LWU series. Table 6 Combination of special specifications L MA M Q U W E L MA M Q U Remarks : 1. In the table, mark indicates that this combination cannot be made. 2. When several special specifi cations are required, arrange the supplemental codes alphabetically =0.102kgf=0.2248lbs. 1= inch 140

5 pecial specifi cation Table 7 lide unit with C-Lube plates (upplemental code /Q) L 4 L 1 C-Lube plate ize L 1 L Remark : The values are for total length of slide unie with C-Lube plaees at both enls. Table 8 lide unit with upper seals (upplemental code /U) A ize W W 2 Moment of inertia of sectional area Lubrication igh rigidity design of C-Lube Linear Way and LWU are achieved by adopting a U-shaped track rail. Table 9 shows the moment of inertia of sectional area of track rails. Table 9 Moment of inertia of sectional area of track rails e Y axis X axis Moment of inertia of sectional area Center of gravity 4 e I X I Y 2 LWUL LWUL LWU LWU LWU 0 LWU LWU LWU LWU 86 LWU LWU LWU Lithium-soap base grease TEMP P o.2 : KYODO YUIis pre-packed in and LWU series slide units of ize 2 and ize 30 and lithium-soap base grease containing extreme pressure additive ALVAIA grease EP 2 : ELLis pre-packed in series of ize 40 to ize 130. Additionally, C- Lube Capillary sleevea component part is placed in the ball recirculation path, thereby extending the re-lubrication greasinginterval time and reducing maintenance work for a long period. and LWU series are provided with an oil hole and with grease nipple shown in Table 11. upply nozzles matching the size of grease nipple and dedicated miniature greasers matching the oil holes are also available. For these parts for lubrication, refer to Table 14 and Table 1.1 on page 22, and Table 16 on page, and consult R for further information. Table 11 Parts for lubrication ize Greese nipple 1 Applicabe supply nozzle Table 10 Oil hole End seal d 2 d 1 Casing Rubber part of end seal End plate ize d 1 d ominal size of female threads for piping Location of grease nipple W 1 W Oil hole Miniature greaser A-120VA-240V A-M4 M V-240V Grease gun available JI 1 M6 100 on the market ote 1 : In grease nipple specifi cation please see Table 1.1 and 1.2 on page 22. W 1 W =0.102kgf=0.2248lbs. 1= inch 142

6 Dust Protection Precautions for Use The and LWU series of slide units are equipped with double end seals and upper seals as standard for protection against dust. If the slide unit will be used in a working environment that contains lots of dust, contaminants, or comparatively large particles such as chips and sands that may cover its track rail, R recoend protecting the linear motion parts against them with a protective cover or the like. Mounting surface, reference mounting surface, and general mounting structure To mount C-Lube linear and LWU, correctly fit the reference mounting surfaces and D of the slide unit and track rail to the reference mounting surfaces of the table and the bed, and then fix them tightly. ee Fig.2 The reference mounting surfaces and D and mounting surfaces A and C of and LWU series are accurately finished by grinding. table and high accuracy linear motion can be obtained by finishing the mating mounting surfaces of machines or equipment with high accuracy and correctly mounting the guide on these surfaces. The reference mounting surfaces are the opposite surfaces of each R marks.ee Fig. 3 D C A Corner radius and shoulder height of reference mounting surfaces It is recoended to make a relieved fillet at the corner of the mating reference mounting surfaces as shown in Fig. 4. Table 13 show recoended shoulder heights and corner radii of the mating reference mounting surfaces. Fig. 4 Relieved fillet at the corner of the mating reference mounting surfaces Tightening torque of mounting bolts The standard torque values for and LWU series mounting bolts are shown in Table 12. When machines or equipment are subjected to severe vibration, shock, large fluctuating load, or moment load, the bolts should be tightened with a torque 1.2 to 1. times higher than the standard torque values shown. When the mating member material is cast iron or aluminum, tightening torque should be lowered in accordance with the strength characteristics of the material. Table 12 Tightening torque of mounting bolts Tightening torque m olt size Carbon steel bolt tainless steel bolt M M M M M M M ote 1 : The values show recoended tightening torque for strength division 12.9 for carbon steel boltand property division A2-70 for stainless steel bolt. Table 13 houlder heights and corner of the mating reference mounting Fig. 2 Reference mounting surfaces and general mounting structure R 1 h 2 h 1 R 1 R 2 R 2 lide unit D Fig. 3 Reference mounting surfaces lide unit ize houlder height Comer radius houlder height Comer radius h 1 R 1 max. h 2 R 2 max ote 1 : In sizes 2 and 30, provide a relieved fi llet as shown in Fig =0.102kgf=0.2248lbs. 1= inch 144

7 C-Lube Linear Way hape LWUL W 2 W 2 L 4 L 1 ize M 1 depth W 4 3 Oil hole 4M 1 depth W 4 W 3 grease nipple 3 L 3 d 4 L 2 tandard type LWU 4 h hape W W 6 W W 6 d 3 W W E F E ize LWUL LWU L 1 LWU (on C-Lube) Interchangeable Mass (Reference) Dimension of assembly lide unit kg Track rail kg/m Dimension of slide unit Dimension of track rail Appended mounting bolt for track rail 3 W 2 W 3 W 4 L 1 L 2 L 3 L 4 M 1 depth 3 W 4 W W 6 d 3 d 4 h E F olt size x length 2 LWUL M LWUL LWU LWU LWU LWU LWU LWU Cross recessed head screw for precision equipment M 2. 6 asic dynamic asic static load rating 4 load rating 4 C C 0 tatic moment rating 4 T 0 m T X m M M M M M M 3 8 ot appended M 4 10 ot appended M 12 ot appended T Y m LWU 86 M M ot appended LWU 86 2 LWU M LWU M otes 1 : lengths are shown in Table 2 on page : teel balls are not retained. 3 : The appended track rail mounting bolts are hexagon socket head bolts of JI 1176 or equivalent, or cross-recessed head screws for precision equipment. For stainless steel type Linear Way U, stainless steel bolts or screws are appended. In, bolts are not appended. 4 : The directions of basic dynamic load rating C, basic static load rating C 0 and static moment rating T 0, T X, T Y are shown in the sketches below. The upper values in the T X and T Y columns apply to one slide unit, and the lower values apply to two slide units in close contact. : For grease nipple specifi cations, see Table 11 on page 142. Remark : In sizes 2 and 30, oil holes are prepared. For specifi cation, see Table 10 on page 142. Example of identification number of assembled set Model code M 8 20 ot appended M10 2 ot appended ize Part code Model code Preload amount Class symbol upplemental code 2 C2 R280 T1 /Q CC 0 T0 T X T Y 1 Model code LWUL LWU tandard type 3 4 umber of slide unit (two units) Length of track rail (280) 6 Preload symbol 8 pecial specification o symbol tandard ELRMAMQUW T1 Light preload 2 ize all retaining o symbol 7 Accuracy class o symbol Ordinary igh 14 1=0.102kgf=0.2248lbs. 1= inch 146