FRONT WHEEL ALIGNMENT

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Junior Barker
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1 4 : Rear: SUENSION FRONT WHEEL LIGNMENT FRONT WHEEL LIGNMENT DJUSTMENT 1. INECT TIRE 2. MESURE VEHICLE HEIGHT (a) Measure the vehicle height. Vehicle height: 2WD Except air suspension UZN210L-GKGK mm (4.47 in.) 71.7 mm (2.82 in.) UZN210L-GKZK mm (4.47 in.) 72.3 mm (2.85 in.) GRN210L-GKPGK mm (4.35 in.) 70.9 mm (2.79 in.) GRN210L-GKPZK mm (4.35 in.) 71.3 mm (2.81 in.) 2WD ir suspension UZN210L-GKZK mm (4.44 in.) 81.4 mm (3.20 in.) D C 4WD Except air suspension UZN215L-GKGK 99.9 mm (3.93 in.) 71.6 mm (2.82 in.) UZN215L-GKZK 99.8 mm (3.93 in.) 72.1 mm (2.84 in.) GRN215L-GKPGK 99.8 mm (3.93 in.) 71.3 mm (2.81 in.) D028453E01 GRN215L-GKPZK 99.8 mm (3.93 in.) 71.9 mm (2.83 in.) 4WD ir suspension UZN215L-GKZK 99.2 mm (3.91 in.) 78.9 mm (3.11 in.) Measuring points: : Ground clearance of front wheel center : Ground clearance of lower suspension arm No. 2 set bolt center C: Ground clearance of rear wheel center D: Ground clearance of strut rod set bolt center NOTICE: efore inspecting the wheel alignment, adjust the vehicle height to the specified value. If the vehicle height is not the specified value, try to adjust it by pushing down on or lifting the body.

2 SUENSION FRONT WHEEL LIGNMENT 5 D 3. INECT TOE-IN (a) Inspect the toe-in. Toe-in: Toe-in (total) + : 0 05' ' ( ) C - D: mm ( in.) If the toe-in is not within the specified value, adjust it at the rack ends. C S03213E04 4. DJUST TOE-IN (a) Remove the rack boot set clips. (b) Loosen the tie rod end lock nuts. (c) Turn the right and left rack ends by an equal amount to adjust the toe-in. Try to adjust the toe-in to the center of the specified value. (d) (e) (f) (g) Make sure that the lengths of the right and left rack ends are the same. Torque the tie rod end lock nuts. Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf) Place the boots on the seats and install the clips. Make sure that the boots are not twisted. Perform VSC system calibration G INECT WHEEL NGLE (a) Turn the steering wheel fully, and measure the turning angle. Wheel angle: 2WD Inside wheel Outside wheel (Reference) : Inside : Outside S00028E ' (35 00' to 38 00') (35.00 to ) 4WD 32 30' Inside wheel Outside wheel (Reference) 36 40' (34 40' to 37 40') (34.67 to ) 32 53' lignment Tester Gauge If the wheel angles differ from the standard of the specification, inspect the toe-in. 6. INECT CMER, CSTER ND STEERING XIS INCLINTION (a) Install the camber-caster-kingpin gauge or position vehicle on wheel alignment tester. (b) Inspect the camber, the caster and the steering axis., caster and steering axis : 2WD Except air suspension Z003382E ' +- 45' ( )

3 6 SUENSION FRONT WHEEL LIGNMENT 3 23' +- 45' ( ) 12 58' +- 45' ( ) 2WD ir suspension -0 30' +- 45' ( ) 3 33' +- 45' ( ) 13 00' +- 45' ( ) 4WD Except air suspension -0 09' +- 45' ( ) 3 13' +- 45' ( ) 12 39' +- 45' ( ) 4WD ir suspension -0 10' +- 45' ( ) 3 22' +- 45' ( ) 12 40' +- 45' ( ) If the steering axis is not as specified after camber and caster have been correctly adjusted, recheck the steering knuckle and front wheel for distortion or looseness. 7. DJUST CMER ND CSTER NOTICE: fter the camber has been adjusted, inspect the toein. (a) (b) Loosen the nut and bolt. Turn the camber adjust cam No. 2 and toe adjust plate No. 2 in the circumference direction, and adjust the camber and the caster. Try to adjust the camber and caster to the center value.

4 SUENSION FRONT WHEEL LIGNMENT 7 Cam (LH) Cam cam (RH) (Shorter) (Shorter) (Shorter) (Shorter) Rear Cam (LH) Rear Cam (RH) G020169E02 (Example) Calculated value 0 point G020414E02 (c) How to read adjustment chart (using examples). (1) Measure the present alignment. : 0 15' (0.25 ) : 2 45' (2.75 ) (2) Make the difference between the standard value () and the measured value () on the adjustment chart. Standard value: : 0 35' (0.58 ) : 2 55' (2.92 ) Formula: - = C : 0 15' - (0 35') = ' : 2 45' - (2 55') = ' (3) s shown in the chart, read the distance from the marked point to 0 point, and adjust the front and/or rear adjusting cams accordingly. Toe adjust cam: - (Shorter) 2.8 adjust cam: - (Shorter) 1.8

5 8 SUENSION FRONT WHEEL LIGNMENT Cam Graduation Rear Cam Graduation G020415E02

FRONT WHEEL ALIGNMENT

2 Front: B A A Rear: C D Front SUENSION FRONT WHEEL ALIGNMENT D F046082E03 B FRONT WHEEL ALIGNMENT ADJUSTMENT 1. INECT TIRE (a) Inspect the tires (see page TW-3). 2. MEASURE VEHICLE HEIGHT Standard vehicle