7/S1 FIRE DAMPER PPZEN. v 2.5 (en)

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1 7/S1 v.5 (en) FIRE DAMPER PPZEN 39

2 TABLE OF CONTENTS Product description... Range... Fire classification according to EN Operating mechanisms and dimensions... Operating manual... Selection graph... Installation... Installation in rigid wall... Installation in flexible wall... Ceiling installation... Duct connecting... Electrical characteristics and wiring scheme of electrical actuator Belimo... Electrical scheme for manual and electromagnetic mechanism... Order details Product description Rectangular fire damper PPZEN is defined as a closure of air duct preventing passage of the fire, temperature and smoke in the place where duct penetrate through the fire separating construction. The fire damper consists of a rectangular housing, a damper blade and an actuating mechanism. The damper housing is made of a galvanized steel sheet with a thickness of 1,5 mm and lenght of 400 mm. It is divided into two parts, which are separated with frame made of fire-resistant seal. Each part consist of four sheets. The steel sheet is bent so that at the extremities of the housing flanges are formed. In all eight corners strengthening corner profiles have been inserted and clinched. Damper blade is made of high temperature-resistant, abrasion-resistant mineral material. The blade is held by axis made of stainless steel. Casing and damper blade are airtight and smoketight. The actuating mechanism of the damper is performed by an automatic thermal release mechanism (fusible link), electric actuator or solenoid actuator. Main characteristics of damper: Tested according to EN at 300 Pa Fire classified according to EN Suitable for mounting in rigid wall, flexible wall and ceiling Operating mechanism completely outside the wall - easy installation Maintenance free 330

3 Minimum dimensions Maximum dimensions B(W) x H[mm] 00 x x 800 There are possible all combinations of width and height. Standard dimensions are avaliable with pitch of 50mm. Dimensions should be avoided where there is a discrepancy between the width and height (ratio B:H 4:1). Non-standard dimensions are avaliable with pitch of 10 mm. Fire classification according to EN Rectangular fire damper PPZEN is classified according to the following combinations of performance parameters and classes: Fire resistant classification in rigid wall: EI 10 (ve, i o)s / E 10 (ve, i o)s Fire resistant classification in flexible wall: EI 90 (ve, i o)s / E 90 (ve, i o)s Fire resistant classification in ceiling: EI 60 (ho, i o)s / E 90 (ho, i o)s EI 10/90 time (min.) of meeting the requirements of integrity and insulation ve damper installed in vertical supporting construction ho damper installed in horizontal supporting construction (ceiling) i o fire can come from either direction, confirmation of meeting the requirements with the effect of fire both from inside and outside S confirmation on meeting the requirements on smoke tightness Damper is to be installed to the standard rigid wall, flexible wall and floor (ceiling) supporting construction (acc. to EN1366-; table 3, 4 and 5). Examples of similar supporting constructions: Rigid wall Flexible wall Type of construction Thickness [mm] Density [kg/m 3 ] Fire resistance class Normal concrete EI 10 S Light concrete EI 10 S Aerated concrete* EI 10 S Gypsum plasterboard + mineral wool 15 mineral wool: 50 EI 90 S Ceiling / Floor Normal concrete EI 60 S * this supporting construction can be made from blocks, bonded together with mortar or adhesive, density > 450 kg/m 3 331

4 OPERATING MACHANISMS AND DIMENSIONS Fire damper type PPZEN-M Operating mechanism with electric actuator spring return actuator with integrated limit switches and thermoelectric release mechanism (7 C) fully automatic possible networking (RING BUS, LON BUS, AS-i BUS) Options: M30 electric actuator with voltage DC 30V M4 electric actuator with voltage AC/DC 4V fire dampre housing damper blade damper blade rotation axis electric actuator: Belimo BLF(BF) thermo-electric tripping device (7 C) transmission mechanism smoke seal intumescent strip Fire damper type PPZEN-R B H 1 H/ Operating mechanism with fusible link at 7 C automactic closure when the temperature in the duct exceed 7 C manual rearmation with handle manual unlocking possible for periodical test of fire damper Options: s electric limit switches (indicates damper OPEN and CLOSED ) z electric limit switch (indicates damper CLOSED ) o electric limit switch (indicates damper OPEN ) 1 fire damper housing damper blade 3 damper blade rotation axis 4 manual handle 5 handle locking device 6 fusible link 7 C 7 torsion spring 8 spring locking device 9 electric limit switch 33

5 OPERATING MACHANISMS AND DIMENSIONS Fire damper type PPZEN-E 400 B H/-6 H Operating mechanism with solenoid actuator operating mechanism with fusible link (7 C) and solenoid actuator manual rearmation with handle possible remote closing with solenoid Options: s electric limit switches (indicates damper OPEN and CLOSED ) z electric limit switch (indicates damper CLOSED ) o electric limit switch (indicates damper OPEN ) Fire damper type PPZEN-Ex fire damper housing damper blade 3 damper blade rotation axis 4 manual handle 5 solenoid 6 transmission mechanism 7 fusible link 8 smoke seal 9 intumescent strip 10 electric limit switch Operating mechanism with electric actuator for Ex-rated damper spring return actuator with integrated limit switches and thermoelectric release mechanism (7 C) fully automatic Options: EX1 electric actuator for zones 1,, 1, EX electric actuator for zones 1, fire damper housing damper blade damper blade rotation axis electric actuator: Schischek thermo-electric tripping device (7 C) transmission mechanism smoke seal intumescent strip 333

6 OPERATING MANUAL Fire damper type PPZEN-M Damper is delivered in closed position. When electric actuator is connected to the power supply damper will open. When the damper reaches the end position (damper open), in which is it blocked, the electromotor will stop. Closing fire damper takes place automatically when a power failure occurs. Thermal tripping device that comes with fire damper causes power circuit break at a temperature of 7 C (inside or outside duct). If checking is needed for proper fuctioning of fire damper, pushing the switch on the thermal tripping device will close damper. When switch on tripping device is released, the damper will open. switch for checking for proper fuctioning BLF30 BELIMO handle for manual opening Manual opening Damper can be opened without connecting to a voltage with enclosed handle turning in the direction of the arrow on electric acuator (clockwise). Damper can be locked in the desired position by fast turning back handle a quarter of a turn (counterclockwise). To unlock the electromotor, turn handle clockwise for a quarter of a turn. If the handle is released, damper will be closed by return spring. When damper is opened manually, electric actuator will not move the damper into closed position after power failure (thermoelectric fuse). Fire damper type PPZEN-R Fire damper is delivered in closed position. To open the damper, handle should be turned in counter-clockwise direction to OPEN position. Handle will be locked automatically in that position by locking device. DAMPER CLOSED DAMPER OPEN CLOSED OPEN CLOSED OPEN 334

7 OPERATING MANUAL Manual closing In order to close the damper manually, lift the handle locking device, then the torsion spring will close damper. ATTENTION! BE CAREFUL NOT TO LET THE SPRING-LOADED HANDLE HURT YOUR HAND Fire damper type PPZEN-E Fire damper is delivered in closed position. To open the damper, handle should be turned in counter-clockwise direction to OPEN position. It is possible to close damper with solenoid. The damper is opened manually. Manual damper activation is intended for periodic maintenance. DAMPER CLOSED DAMPER OPEN CLOSED OPEN CLOSED OPEN Manual closing In order to close the damper manually, lift the handle locking device, then the torsion spring will close damper. ATTENTION! BE CAREFUL NOT TO LET THE SPRING-LOADED HANDLE HURT YOUR HAND 335

8 SELECTION DIAGRAM Symbol: v - air velocity in the duct [m/s] Δp t - total pressure loss [Pa] L WA - sound power level [db(a)] Total pressure loss and sound power level for B=400: The values of total pressure loss for other sizes are obtained in a manner that read value from the graph is multiplied with the correction value from the table. Value of sound power are obtained in a manner that read value is added the correction value from the table. B [mm] p t x 1, 1,14 1,07 1,0 0,94 0,88 0,83 0,77 0,73 0,68 0,64 0,6 0,58 0,56 0,55 0,54 0,5 0,4 L wa

9 INSTALLATION IN RIGID WALL Permissible installation positions mechanism at 0 mechanism at 90 mechanism at 180 mechanism at 70 Installation in rigid wall - fitting sequence The obligations of the installer The certification of the fire dampers is closely linked to the way the dampers are installed. The installer is held to scrupulously observe the installation procedures supplied by the manufacturer that reflect the installations made during the fire tests and they must highlight this in the declaration of correct product installation. 1 Wall opening When installing damper in wall use wooden pillar on larger dimensions (B> 800) to prevent the deflection of the housing because of pressure created due to the drying of concrete. wall girder wooden pillar 337

10 INSTALLATION IN RIGID WALL Damper positioning with staples self-drilling screw, dowel+screw (hole size on staples Ø 6,4mm) Z= mm 3 Filling the gap around the damper using mortar self-drilling screw, dowel+screw (hole size on staples Ø 6,4mm) Z= mm standard concrete mortar Check the mobility of damper blade, test opening and closing of fire damper 338

11 INSTALLATION IN RIGID WALL If the wall thickness is greater than 180 mm fire damper must be installed with an extension Z>180mm extension standard concrete mortar Damper can be hanged on ceiling using the standard air ductwork hanging rail ceiling standard concrete mortar rigid wall standard air ductwork hanging rail 339

12 INSTALLATION IN FLEXIBLE WALL 1 Construction of the metal structure of the wall Construction of flexible wall with opening for damper housing Z 15mm gypsum plasterboards (thickness 1,5mm) mineral wool (density 50kg/m3) UW metal profile 3 Positioning of fire damper inside opening and fixing metal structure of the wall 4 Closing one side opening with gypsum plaster boards self-drilling screw, dowel+screw min. lenght 40mm (hole size on staples Ø 6,4mm) gypsum plasterboards (thickness 1,5mm) 340

13 INSTALLATION IN FLEXIBLE WALL 5 Filling gap between damper and wall with mineral wool mineral wool (density 100 kg/m3; melting point > 1000 C) 6 Final closing with gypsum-plasterboards Z 15mm mineral wool (density 100kg/m3; melting point > 1000 C) CW metal profile gypsum plasterboards (thickness 1,5mm) mineral wool (density 50kg/m 3 ) screw for gypsum plasterboard UN 976 Check the mobility of damper blade, test opening and closing of fire damper 341

14 INSTALLATION IN CEILING Fitting sequence for installing damper in the ceiling: Creating an opening in the ceiling Fixing the damper to the ceiling Filling the gap between the damper and the ceiling with concrete mortar Ceiling opening: B+100; H ± mortar s>45 Check the mobility of damper blade, test opening and closing of fire damper 34

15 DUCT CONNECTION Flexible connection Connecting fire damper to duct with flexible connection to prevent transmition of power to the damper because of dilatation ventilation duct due to heating. Fire damper followed by an flexible connection is installed: installation in flexible wall (both side) installation in fire resistant wall (bothside) installation direct on rigid wall (one side) installation direct in front of rigid wall (one side) Flexible connection must meet following requirements: minimum lenght 100mm fire resistant material according to DIN 410 class B flexible connection duct duct flexible connecton flexible wall If on one end of the damper comes safety grid, damper connects to the duct with a single flexible connection. duct flexible connection grid 343

16 ELECTRICAL CARACTERISTICS AND WIRING SCHEME OF ELECTRICAL ACTUATOR BELIMO Type of Belimo actuator BLF4-T BF4-T BLF30-T BF30-T Nominal voltage / power consumption End switch Running time voltage AC/DC 4V, 50/60Hz AC/DC 4V, 50/60Hz AC 30V, 50/60Hz AC 30V, 50/60Hz opening 5 W 7 W 6 W 8 W holding,5 W W 3 W 3 W for wire sizing 7 VA 10 VA 7 VA 1,5 VA 1 ma...3 A (0,5 A), DC 5 V...AC 50V 1mA...6A (3A), DC 5V...AC 50V 1 ma...3 A (0.5 A), DC 5 V...AC 50 V 1 ma...6 A (3 A), DC 5 V...AC 50 V motor s <10 s s <140 s spring-return ~0 s ~16 s ~0 s ~16 s Ambient temperature range max. 50 C T ~ + Belimo BLF4-T i BF4-T supply via safety isolation transformer 1 S1 S S3 S4 S5 S6 <5 <80 Tf1 Tf Tf3 LED BAE7B- S 1 negative (direct-current) or neutral (alternating current) positive (direct-current) or faze (alternating current) S1 common micro switch closed damper S normally closed micro switch closed damper S3 normally open micro switch open damper S4 common micro switch open damper S5 normally closed micro switch closed damper S6 normally open micro switch open damper Tf1 temperature sensor on the outer side of the duct (ambient temperature) max. 7 C Tf temperature sensor on the inner side of the duct (temperature in the duct) max. 7 C Tf3 temperature sensor on the inner side of the duct (temperature in the duct) max. 7 C 344

17 ELECTRICAL SCHEME FOR MANUAL AND ELECTROMAGNETIC MECHANISM Electrical scheme - type PPZEN-R CLOSED OPEN Position of electric limit switch is showed for OPEN position 1 3 Fire damper Thermal fusible link, U=30V AC, I = 6A Final clamps (Not delivered with fire damper) 4 5 Fire damper position signalization - terminal box, fire detection system Position indicator or socket for connecting the device Electrical scheme - type PPZEN-E CLOSED OPEN Position of electric limit switch is showed for OPEN position 1 3 Fire damper Thermal fusible link, U=30V AC, I = 6A Final clamps (Not delivered with fire damper) Position indicator or socket for connecting the device Damper activation from smoke or thermal detection system Manual damper activation, button or impuls contact 4 Fire damper position signalization - terminal box, fire detection system 8 Solenoid: U = 30V AC, I=1,6 A, ED=10%. U = 4V AC, I = 13A, ED = 10%, max ED= 10sec 345

18 EXPLOSION-PROOF DAMPER ACTUATOR PTB - test ATEX compliant Gas approval Dust approval PTB 04 ATEX 108 X RL 94/9/EG (ATEX) IIG EEx d ia IIC T6/T5 gas, steam, mist, zone 1 and IID IP66 T80 C dust zone 1 and Identification CE No EMV Low voltage IP-safety Potential compensation EMV-RL 89/336/EG RL 7/73/EG IP 66 in accordance with EN 6059 Outer PA, 4mm PTB - test PTB 04 ATEX 106 ATEX compliant Gas approval Dust approval RL 94/9/EG (ATEX) II3G EEx nc II T6 II3(1) G EEx (ia) IIC gas, steam, mist, zone II3D IP66 T80 C dust zone Identification CE No EMV Low voltage IP-safety Potential compensation EMC-RL 89/336/EG RL 7/73/EG IP 66 in accordance with EN 6059 Outer PA, 4mm Electrical scheme Current as a function of time Voltage Current 3s 15s 30s 60s 60s 30V I nom 0,50A 0,30A 0,15A 0,10A 0,10A 10V I nom 0,75A 0,40A 0,30A 0,5A 0,5A 48V I nom,00a 0,50A 0,30A 0,0A 0,0A 4V I nom 4,70A 1,45A 0,5A 0,40A 0,40A PE - + ~ ~ heater 5 85 Fireproof C Switch PA 346

19 MAINTENANCE Maintenace is not required. Schedule at least one running check every year (depending on national maintenaince regulations). Order details PPZEN - 400x300 - M30 - S - G1 Damper type Damper dimensions B(W) x H [mm] Mechanism type: R - manual mechanism E30 - solenoid actuator AC30V E4 - solenoid actuator AC 4V M30 - electric actuator AC30V M4 - electric actuator AC/DC 4V Options: s - electric limit switches (indicating damper OPEN and CLOSED ) z - electric limit switch (indicating damper CLOSED ) o - electric limit switch (indicating damper OPEN ) Grille: G1 - grid on one side G - grid on both sides 347

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