VTP-2000 Three-piece ball valves
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1 VTP-000 Three-piece ball valves Pressure rating: WOG ½ ( ) ASME B6.34 Fire-tested to API 607 Rev. / ISO 0497 NACE: MR003 MR07/ISO-6
2 VELAN VTP-000 OVERVIEW VELAN 3-PIECE REGULAR AND FULL PORT BALL VALVE THREADED OR SOCKET WELD ENDS, WOG REGULAR PORT: ( 0 ), FULL PORT: ½ ( ) Velan is one of the world s leading manufacturers of industrial steel gate, globe, check, ball, butterfly and engineered severe service valves. Founded in 9, Velan has become a leader in designing and manufacturing high quality valves built for low emissions, simple maintenance and long, reliable service life. Velan resilient-seated ball valves have been providing superior performance in a broad range of applications in the chemical, refining and petrochemical, oil and gas, power generation, pulp and paper, mining, water and wastewater, and HVAC industries. Velan s VTP piece ball valve is a high performance general use ball valve, ideal for a wide variety of services. Designed for simple, in-line maintenance, and long, reliable service life, this resilient-seated ball valve offers sophisticated technical features that enable superior performance at an economical cost: Velan offers a complete range of resilient-seated ball valves and continues to innovate in this competitive market. Headquartered in Montreal, Canada, Velan has several international subsidiaries. For general inquiries: Velan head office: 07 Côte de Liesse, Montreal, QC H4T G Canada Tel: Fax: sales@velan.com Check our website for more specific contact information. l Full compliance to ASME B6.34 l Available fire-tested to API 607 Rev. /ISO 0497 l Modified PTFE seats l PEEK thrust washer prevents galling and protects against deformation l Live-loaded 3-way stem seal l ISO mounting pad simplifies actuation l Material selection can meet NACE specifications () l Stainless steel handle with locking device (standard) OPTIONS: l Combination ends l CE marking l Oval locking handle l In-line maintenance capability l Weldable in-line without disassembly, see maintenance manual for instructions l Bi-directional () To ensure these valves meet NACE specifications, this requirement must be confirmed prior to placing the purchase order. 04 Velan Inc., Montreal, QC, Canada. All rights reserved. The contents hereof are confidential and proprietary to Velan. Any unauthorized reproduction or disclosure, in whole or in part, is strictly prohibited. The material in this catalog is for general information only and shall not be used for specific performance data and material selection without first consulting Velan. Velan reserves the right to change this information without notice. Velan does not accept any liability or damages arising from the use of information in this catalog. Velan Valves, Velan, Memoryseal, Torqseal, Velflex, Adaxie, and RAMA are trademarks or registered trademarks of Velan Inc. and/or another Velan company. Stellite is a registered trademark of Kennametal Stellite, a wholly owned subsidiary of Kennametal Inc. All other trademarks and registered trademarks are owned by their respective companies. Velan reserves the right to change this information without notice. 04 Velan Inc. All rights reserved.
3 VELAN VTP-000 DESIGN FEATURES Stainless steel handle with locking device (standard) Modified PTFE seat (standard) l Reduces cold flow l % lower void content l % less deformation under load l Smoother surface, excellent non-stick properties l Improved flexibility Totally encapsulated bolting Blow-out proof stem ISO mounting pad Simplifies actuation with standardized linkages Full compliance to ASME B6.34 Peek thrust washer For superior strength Graphite body seal () For fire safe performance certified to API 607 Rev. / ISO 0497 Different end connections available 3-piece design for simple, in-line maintenance () PTFE body seal is also available for non-fire safe applications. LIVE-LOADED ADJUSTABLE 3-WAY STEM SEAL In order to achieve the required stem packing capability and performance within the limited space in these smaller valves, an impressive and unique 3-way sealing system has been developed which provides: l Live-loaded cup and cone PTFE seal l Primary PEEK seal l Independently loaded fire safe graphite packing Seal 3 Fire safe graphite packing Live-loading with one spring washer Ensures long service life Seal PTFE cup and cone main stem seal Seal Peek thrust washer/stem seal Prevents galling and protects against deformation Gland locking mechanism Adjustable packing gland PTFE thrust washer Anti-extrusion rings (3 places) Static grounding Velan reserves the right to change this information without notice. 04 Velan Inc. All rights reserved. 3
4 VELAN VTP-000 REGULAR PORT STANDARD MATERIALS PART CARBON STEEL STAINLESS STEEL Body WCB CFM Body end cap WCB CFM Stem 36 Ball CFM Thrust washer PEEK Seat Modified PTFE Packing rings Die-formed flexible graphite/ptfe Hex socket head cap screw B7M Gr. B Cl. () Body seal Die-formed flexible graphite or PTFE Locking device 304 Handle 304 Belleville washer 304 Spacer 304 Hex head cap screw 304 Washer 304 Packing nut 304 Packing washer 36 () Velan reserves the right to use UNS S30433 per ASTM F37.,00,900 PRESSURE-TEMPERATURE RATING VTP-000 regular port MPTFE seat () 3 /4 0 D C ØH A ØE REGULAR PORT DIMENSIONS, CVs & WEIGHTS 0 ½ Dimensions A B C D ØE F M thread ØK BCD B CV KV ØL F WEIGHT lb kg ,0 J G,0,300,00 / Side view Top view N flat F REGULAR PORT STANDARD DIMENSIONS AUTOMATION 0 ½ ISO mtg. flange F03 F04 F0 F0 Dimensions G ØH J ØK BCD ØL M thread M6 M6 N flat () Pressure-temperature shown is for CFM or WCB body material. For rating of other materials please contact Velan. PRESSURE-TEMPERATURE RATING TABLE 0 ½ psig F bar C Velan reserves the right to change this information without notice. 04 Velan Inc. All rights reserved.
5 VELAN VTP-000 FULL PORT STANDARD MATERIALS PART CARBON STEEL STAINLESS STEEL Body WCB CFM Body end cap WCB CFM Stem 36 Ball CFM Thrust washer PEEK Seat Modified PTFE Packing rings Die-formed flexible graphite/ptfe Hex socket head cap screw B7M Gr. B Cl. () Body seal Die-formed flexible graphite or PTFE Locking device 304 Handle 304 Belleville washer 304 Spacer 304 Hex head cap screw 304 Washer 304 Packing nut 304 Packing washer 36 () Velan reserves the right to use UNS S30433 per ASTM F37.,00,900,0,0,300, PRESSURE-TEMPERATURE RATING VTP-000 full port MPTFE seat () / / F () Pressure-temperature shown is for CFM or WCB body material. For rating of other materials please contact Velan. J G D C ØH Side view A ØE FULL PORT DIMENSIONS, CVs & WEIGHTS Dimensions A B C D ØE F ½ ½ M thread ØK BCD B CV KV ØL Top view FULL PORT STANDARD DIMENSIONS AUTOMATION ½ 0 ½ ISO mtg. flange F03 F04 F04 F0 F07 Dimensions G ØH J ØK BCD ØL M thread M6 M F WEIGHT lb kg N flat N flat PRESSURE-TEMPERATURE RATING TABLE ½ ½ psig F bar C Velan reserves the right to change this information without notice. 04 Velan Inc. All rights reserved.
6 VELAN VTP-000 ACTUATOR SIZING TYPICAL EXAMPLES FOR SIZING ACTUATORS BASED ON ACTUATOR TORQUING EQUATION TO OBTAIN THE TORQUE REQUIREMENTS FOR A GIVEN ACTUATOR STEP Determine the basic, maximum torque TT for a particular valve and pressure differential from the Table 4, the torque tables on page 7. STEP Determine from Table 3 the seat material factor MF. For PTFE or RPTFE, the factor is.0. STEP 3 Determine from Table the fluid factor FF STEP 4 Determine from Table the frequency of operation factor OF STEP Using the data from steps 4, the actuator torque equation AT can now be established: AT = TT x MF x FF x OF lbf in (STEP ) (STEP ) (STEP 3) (STEP 4) EXAMPLE Application: Service: VTP-000 SW in CFM, Regular Port Water treatment. Clean water. Differential pressure 0 psid (34 bar). Service temperature: F ( C). Cycle time: Every 6 hours. Valve size: VTP-000 ( ). Seat material: MPTFE. Actuator: Pneumatic actuator with spring return, fail closed. Air supply: 90 psig (6. bar). SIZING OF TORQUE: TT = 3 lbf in (36 Nm) For P = 0 psid (34 bar), MF = (MPTFE) (Table 3), FF =.3 (Table ), OF = (Table ) Minimum break torque required AT = 3 (36 Nm) x x x.3 = 4.6 lbf in (46. Nm) ACTUATOR TORQUE REQUIREMENT CALCULATIONS IMPORTANT NOTES. Published factors are to be used as a guide.. The actuator selection has to be based also on economic considerations. A valve that has an important function, or one that is out of reach for service, should have a larger actuator than would normally be selected. TABLE FLUID FACTOR FF LIQUID FACTOR FF () Clean particle-free, non-lubricating (e.g.: water, alcohol or solvents).0 Clean particle-free, lubricating oil 0. to 0. Slurry (liquids carrying solids) or heavy corroded and contaminated system.3 to.0 Gas or saturated steam, clean and wet.0 Gas or superheated steam, clean and dry.3 Gas, dirty (e.g.: natural gas). to. TABLE FREQUENCY OF OPERATION FACTOR OF FREQUENCY FACTOR OF () Once per day or greater.0 Once per week or greater.3 Once per month or greater.4 Once per four months or greater. TABLE 3 SEAT MATERIAL MPTFE (E) Modified polytetrafluoroethylene TEMP. RANGE F ( C) -00 to 4 (-73 to 3) APPLICATION AND LIMITATIONS CHEMICAL RADIATION TYPE OF VALVE All except: - Molten alkali metals - Liquid or gaseous fluorine - A few fluorochemicals (i.e., CLF3 and OF) SEAT FACTOR MF AND SEAT MATERIAL SELECTION 0 4 RAD VTP-000 SERVICE APPLICATION For low and medium pressure service. Particularly recommended for use on styrene and butadiene. FACTOR MF ().0 () The seat, fluid, and frequency of operation factors should be considered as a guide only and should be adjusted according to experience and judgment. Velan is not responsible directly or indirectly for actuator selection by third parties. 6 Velan reserves the right to change this information without notice. 04 Velan Inc. All rights reserved.
7 VELAN VTP-000 TORQUE VALUES With a low torque design, and ISO mounting pad, the Velan VTP-000 is simple and economical to actuate. This torque chart provides data for valves with clean fluids, and are to be used as a guide only. Type of media, cycle frequency and seat may all affect the actual operating torque of the valve. TABLE 4 REGULAR AND FULL PORT TORQUE TABLES lb in/nm TT Size Regular port Full port 0 ½ 0 ½ TYPE OF CONNECTION ½ 0 ½ OF CONNECTION Maximum differential pressure psi/bar CLASS OR MODEL NUMBER HOW TO ORDER VELAN VTP PIECE BALL VALVES The figure numbers shown on this key cover essential features of Velan Valvac valves. Please use these figure numbers to ensure prompt and accurate processing of your order. PORT TYPE BODY MATERIAL TRIM SEAT MATERIAL A B C D E F G H I SPECIAL SERVICE S 0 T 0 S S E A Example: ( ), threaded, VPT-000, full port valve in carbon steel body with stainless steel trim, and Modified PTFE seats for standard service. A TYPE OF CONNECTION C Combination (socket weld/threaded) W Socket weld S Threaded NPT Z Welded stubs socket weld ends B D OF CONNECTION Customers have the choice of specifying valve size as part of the valve figure number (B) using the numbers below, or indicating valve size separately. Sizes shown in () EXAMPLES: S0-T0-SSEA (valve size is part of figure number) S-T0-SSEA (valve size is shown separately) 03 ½ () 0 () 0 () 04 (0) 07 ½ () C T CLASS/MODEL NUMBER VTP-000 PORT 0 Regular port Full port E G TRIM SS Ball 36 Stem 36 H E I TYPE Three-piece valve (bolted) F BODY MATERIAL 0 WCB 3 CFM () SEAT MATERIAL Modified PTFE SPECIAL SERVICE A Standard Z Fire-tested to API 607 REV. /ISO 0497 I NACE () sour gas () Not suitable for temperatures above 000 F (3 C). () Materials meet the requirements and recommendations of NACE MR003 (00) and MR07/ ISO6 (009). Please note that the user responsible to ensure that materials will be satisfactory in the intended environment. NOTE: The standards referenced herein were current at the time of the publication. Velan reserves the right to change this information without notice. 04 Velan Inc. All rights reserved. 7
8 The most comprehensive line of industrial forged and cast steel gate, globe, check, ball, butterfly, and knife gate valves and steam traps. ASME pressure classes 40 in carbon, alloy, and stainless steel BRO-FLB SAS-FLB ABV-FLB VEL-PS CAT-CSV CAT-CSSV CAT-SFV CAT-BG CAT-KGV CAT-DPCV CAT-BV VEL-MS CAT-PBV BRO-CBV CAT-GPBV CAT-BF SAS-CCV VEL-BS VEL-CRYO CAT-ST Headquartered in Montreal, Canada, Velan has several international subsidiaries. For general inquiries: Velan head office 07 Côte de Liesse, Montreal, QC H4T G Canada Tel: Fax: Check our website for more specific contact information. CAT-VTP-04-4 Printed in Canada 04 Velan Inc., Montreal, QC, Canada. All rights reserved. The contents hereof are confidential and proprietary to Velan. Any unauthorized reproduction or disclosure, in whole or in part, is strictly prohibited. The material in this catalog is for general information only and shall not be used for specific performance data and material selection without first consulting Velan. Velan reserves the right to change this information without notice. Velan does not accept any liability or damages arising from the use of information in this catalog. Velan Valves, Velan, Memoryseal, Torqseal, Velflex, Adaxie, and RAMA are trademarks or registered trademarks of Velan Inc. and/or another Velan company. Stellite is a registered trademark of Kennametal Stellite, a wholly owned subsidiary of Kennametal Inc. All other trademarks and registered trademarks are owned by their respective companies.
2000 WOG Sizes: 1 /2 2 (15 50 mm) Fully Rated to ASME B16.34 Fire-Tested to API 607 Rev. 4
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