Installation Manual. Manufacturing, Inc. Yield-Pro Unit-Mount Coulter

Transcription

1 Table of Contents Appendix Installation Manual Yield-Pro Unit-Mount Coulter Manufacturing, Inc. Read the operator manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Illustrations may show optional equipment not supplied with standard unit or may depict row units and/or implements that differ from yours ORIGINAL INSTRUCTIONS EN Copyright 2012 Printed M Table of Contents Appendix

2 ii UMC Cover Appendix Great Plains Manufacturing, Inc. Table of Contents Important Safety Information... 1 Introduction... 2 Description of Unit... 2 Intended Usage... 2 Using This Manual... 2 Definitions... 2 Call-Outs... 2 Owner Assistance... 3 Product Support... 3 Assembly... 4 Before You Start... 4 Tools Required... 4 Unit Mount Coulter Installation...4 Adjustments...5 Maintenance...6 Blade Replacement...6 Appendix...7 Torque Values Chart...7 Parts Lists...8 Unit-Mount Coulter Assembly ( K)...8 Coulter Blade Hub Assembly ( S)...9 Coulter Blades...10 Abbreviations...10 Warranty...11 Copyright 2005, 2006, All rights Reserved Great Plains Manufacturing, Inc. provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine. Registered Trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro. Brand and Product Names that appear and are owned by others are trademarks of their respective owners. Printed in the United States of America Cover Appendix M

3 Great Plains Manufacturing, Inc. Table of Contents Appendix 1 Important Safety Information Look for Safety Symbol The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. Be Aware of Signal Words Signal words designate a degree or level of hazard seriousness. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Prepare for Emergencies Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctor, ambulance, hospital and fire department near phone. Secure Planter Stabilize planter by using provide transport and/.or lift locks, and available supports and blocks. Place any hitched tractor in Park, set brake and remove key. Practice Safe Maintenance Stabilize planter by using provide transport and/.or lift locks, and available supports and blocks. After installation, make sure all tools and parts are removed from the planter before attempting to operate it Table of Contents Appendix M

4 2 UMC Table of Contents Appendix Great Plains Manufacturing, Inc. Introduction Great Plains welcomes you to its growing family of new product owners.the Yield-Pro Unit-Mount Coulter has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help you get years of satisfactory use from the machine. Description of Unit The parts on your Yield-Pro Unit-Mount Coulter have been specially designed and should only be replaced with genuine Great Plains parts. Intended Usage Use the unit mount coulter (UMC) on Great Plains planters equipped with 25 Series row units, and adequate forward clearance. The unit mount coulter is used for chopping residue and preparing the soil for the opener disks. Do not modify unit mount coulter for use with attachments other than those approved by Great Plains. Note: Unit mount coulters may be incompatible with some 3-point planters, and may be incompatible with some frame-mounted accessories. Consult your Great Plains dealer. Using This Manual This manual will familiarize you with safety, assembly and operation. Read this manual and follow the recommendations to help ensure safe and efficient operation. Consult your planter Operator manual for adjustments and maintenance. The information in this manual is current at printing. Some parts may change to assure top performance. R F U D B L R Figure 1 Yield-Pro Unit-Mount Coulter L Definitions The following terms are used throughout this manual. Right-hand and left-hand as used in this manual are determined by facing U the direction the machine will travel R B while in use unless otherwise stated. An orientation rose in some line art F L illustrations shows the directions of: D Up, Back, Left, Down, Front, Right. A crucial point of information related to the current topic. Read and follow the directions to remain safe, avoid serious damage to equipment and ensure desired field results. Note: Useful information related to the preceding topic. Call-Outs 1 to 9 Single-digit callouts identify components in the currently referenced Figure or Figures. These numbers may be reused for different items from page to page. 10 to 23 Two-digit callouts reference new parts from the new parts lists beginning on page 8. The descriptions match those on the parts, cartons, bags or item tags, as well as descriptions your updated Parts Manual M Table of Contents Appendix

5 Great Plains Manufacturing, Inc. Table of Contents Appendix Introduction 3 Owner Assistance If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products. Your implement parts were specially designed and should only be replaced with Great Plains parts. Always use the implement serial and model number when ordering parts from your Great Plains dealer. See the implement Operator manual for the location of the serial-number plate. Record your kit part number here for quick reference: Kit Part Number: Purchase Date: Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions. 1. Discuss the matter with your dealership service manager. Make sure they are aware of any problems so they can assist you. 2. If you are still unsatisfied, seek out the owner or general manager of the dealership. For further assistance write to: Product Support Great Plains Mfg. Inc., Service Department PO Box 5060 Salina, KS Table of Contents Appendix M

6 4 UMC Table of Contents Appendix Great Plains Manufacturing, Inc. Assembly Before You Start 1. Move the planter to an area with adequate illumination, and a clear surface beneath for recover of any dropped parts. 2. Unfold the planter, if a folding model. 3. Raise the planter. Raise the row units if a separate operation. Install lift/transport locks. 4. Block tires, or put hitched tractor in Park, set parking brake, and remove key. Tools Required Basic hand tools Screw thread adhesive, such as Loctite Unit Mount Coulter Installation Refer to Figure 2 1. Mount the coulter assembly to the front of the opener unit with 1 2 inch inch carriage bolts, 1 2 inch lock washers and inch nuts Align the coulter blade so it is centered between the two opener disks and tighten the bolts. 3. With the coulter assembly mounted and tightened the coulter blade should be at or 1 4 inch above the depth of the opener disks. See adjustment on page 5. Crushing Hazard: Prevent frame and.or opener lowering. Coulter installation requires working near raised row units, and perhaps under raised frame-mounted accessories. A lowering or falling frame, wing or row could cause serious injury or death. Sharp Object Hazard: Row unit disk blades may be sharp. Use caution when installing or making adjustments Figure 2 Mounting Coulter Assembly M Table of Contents Appendix

7 Great Plains Manufacturing, Inc. Table of Contents Appendix 5 Adjustments The ideal operating depth for coulters is 1 4 inch (6 mm) above opener depth. Although they may have originally been set to this depth, coulter (and opener) blades wear with time, and may need adjusting. Adjusting the coulter depth is accomplished by re-mounting the coulter blade in one of the six mounting holes arranged in a staggered pattern in the coulter bracket. Refer to Figure 3 and Figure 4 Raise unit mount coulter and install cylinder locks before working on coulters. Row unit may be fully lowered or locked up. Do not attempt to move blade when the current or new position causes it to contact the ground during adjustment. Be careful around the front end of row units. Row clear tines and coulter blades may be sharp. To adjust coulter depth: Dismount row cleaner (if present) to reduce risk of injury. 2. Determine the present opener and coulter depths. Figure 3 25 Series Unit-Mounted Coulter Note which bracket hole the coulter is presently using. 4. Determine which new hole will position the coulter closer to the 1 4 inch-above depth. See the table below. If none, don t move it. 5. Remove the inch bolt, lock washer and nut ( 15 in Figure 3). 6. Move the blade to the new position. Insert the bolt, and tighten on the lock washer and nut. Hole Number Depth of (new) coulter blade relative to (new) opener blades inch (25 mm) above inch (16 mm) above inch (6 mm) above inch (9.5 mm) below 3 4 inch (19 mm) below 7. Re-adjust openers, if installed. If a worn coulter cannot be adjusted to satisfactory operating depth, replace coulter blade. Figure 4 Coulter Blade Mounting Holes Table of Contents Appendix M

8 6 UMC Table of Contents Appendix Great Plains Manufacturing, Inc. Maintenance Proper servicing and adjustment is the key to the long life of any farm implement. With careful and systematic inspection, you can avoid costly maintenance, time and repair. After using your Yield-Pro Unit-Mount Coulter for several hours, check all bolts to be sure they are tight. Check blade height for proper depth. Blade Replacement Sharp Object Hazard: For operator safety always replace a coulter blade with the opener raised. 1. Remove bolt 15, lock washer 21 and nut Remove coulter blade and hub assembly. 3. Remove the 1 2 inch flange nuts 18 from the hub assembly and remove the disk blade. 4. Install the new disk blade and secure in place with the 1 2 inch flange nuts Install the coulter blade and hub assembly and adjust the coulter height using the adjustment steps on page Figure 5 Blade Adjustment M Table of Contents Appendix

9 Great Plains Manufacturing, Inc. Table of Contents Appendix 7 Appendix Torque Values Chart Bolt Size Bolt Head Identification Bolt Size Bolt Head Identification Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9 in-tpi a N-m b ft-lb d N-m ft-lb N-m ft-lb mm x pitch c N-m ft-lb N-m ft-lb N-m ft-lb M 5 X M 6 X M 8 X M 8 X M10 X M10 X M12 X M12 X M12 X M14 X M14 X M16 X M16 X M18 X M18 X M20 X M20 X M24 X M24 X M30 X M30 X M36 X M36 X a. in-tpi = nominal thread diameter in inches-threads per inch b. N m = newton-meters c. mm x pitch = nominal thread diameter in mm x thread pitch d. ft-lb = foot pounds Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above m Table of Contents Appendix M

10 8 UMC Table of Contents Appendix Great Plains Manufacturing, Inc. Parts Lists Unit-Mount Coulter Assembly ( K) See page Figure 6 Unit Mount Coulter Assembly ( K) Callout Part Number Quantity Part Description S 1 GP25S NARROW HUB ASM H 1 UNIT MOUNTED COULTER MOUNT C 1 HHCS 5/8-11X4 GR C 4 RHSNB 1/2-13X1 1/2 GR C 4 NUT HEX 1/2-13 PLT C 1 NUT HEX 5/8-11 PLT C 4 WASHER LOCK SPRING 1/2 PLT C 1 WASHER LOCK SPRING 5/8 PLT C 1 DECAL GP PLANTING COMPONENTS M Table of Contents Appendix

11 Great Plains Manufacturing, Inc. Table of Contents Appendix Appendix 9 Coulter Blade Hub Assembly ( S) Figure 7 Coulter Blade Hub Assembly ( S) Callout Part Number Quantity Part Description D 1 GP25S NARROW HUB ASM D 2 NARROW HUB BOLT SPACER C 1 RING FC HOUSING C 4 RHSNB 1/2-13X1 1/4 GR C 4 NUT HEX 1/2-13 PLT C 4 WASHER LOCK SPRING 1/2 PLT C 1 BRG BALL 1.18IDX2.44OD 5206KPP Table of Contents Appendix M

12 10 UMC Table of Contents Appendix Great Plains Manufacturing, Inc. Coulter Blades Replacement and alternate coulter blades include (quantity one per row unit): in Turbo Packages Part Number Fluted, 15 inch (50 flutes) C Turbo, 15 inch (20 flutes) C Straight, 14 inch C a Field Results Risk: When replacing turbo coulter blades make sure that the flutes are angled forward a at the top. Abbreviations 25S 25 Series ID Inside Diameter ASM Assembly in inch BRG Bearing OD Outside Diameter GP Great Plains PLT Plated GR5 Grade 5 RHSNB Round Head Shank Neck Bolt HEX Hexagonal UMC Unit Mount Coulter HHCS Hex Head Cap Screw (bolt) X by M Table of Contents Appendix

13 Great Plains Manufacturing, Inc. Table of Contents Appendix Appendix 11 Warranty Great Plains Manufacturing, Incorporated warrants to the to the original original pur- purchaser that that this this spraying seeding equipment will will be free be free from from defects defects in material in material and workmanship and workmanship for a period for a ofperiod one year of one fromyear the date from of the original date of purchase when purchase usedwhen as intended used as andintended under normal and under servicenormal and conditions service and original conditions for personal for use; personal 90 days use; for90 commercial days for commercial or rental purposes. or rental Thispurposes. Warranty Warranty is limitedisto limited the replacement to the replacement of any defective of any defective part by Great partplains by Great This Plains Manufacturing, Manufacturing, Incorporated Incorporated and the and installation the installation by the dealer by the of any dealer of any such such replacement part. part. Great Great Plains Plains reserves reserves the rightthe to inspect right to any inspect any equipment or part or part which which are claimed are claimed to have to have been been defective defective in material in material or workmanship. workmanship. This Warranty does does not not apply apply to any to any part part or product or product which which in Great in Great Plains judgement shall have been misused or or damaged damaged by by accident accident or or lack lackof ofnormal maintenance or or care, or or which which has has been been repaired repaired or al- or altered in in a way way which which adversely affects affects its performance its performance reliability, or reliability, or or which whichhas hasbeen used for a purpose for for which which the the product product is not is not de- designed. This This Warranty Warranty shall shall not not apply apply if theif product the product is towed is towed at a speed at a speed in excess in excess of 20 miles of 20 per miles hour. per hour. Claims Claims under under this this Warranty Warranty must must be made be made to the to dealer the dealer which which originally originally sold the sold product the and product all warranty and all adjustments warranty adjustments must by made must through by made through such dealer. suchgreat dealer. Plains Great reserves Plainsthe reserves right to the make right changes to make in mate- changes in materials or design or design of the of product the product at anyat time any without time without notice. notice. This This Warranty Warranty shall shall not not be be interpreted interpreted to render to render Great Great Plains Plains liable for liable for damages damages of of any any kind, kind, direct, direct, consequential, consequential, or or contingent, contingent, to property. to property. Furthermore, Furthermore, Great Great Plains Plains shall shall not not be be liable liable for for damages damages resulting resulting from from any any cause cause beyond beyond its its reasonable reasonable control. control. This This Warranty Warranty does does not not extend extend to loss to of loss crops, of crops, losses losses caused caused by harvest by harvest delays delays or or any any expense expense or loss for or labor, loss for supplies, labor, supplies, rental machinery rental machinery or for or any for other any other reason. reason. No other warranty of any kind whatsoever, express or implied, is No other warranty of any kind whatsoever, express or implied, is made made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. forth in this written warranty are hereby disclaimed and excluded from this sale. This Warranty is not valid unless registered with Great Plains Manufacturing, This Warranty Incorporated is not within valid 10 unless days from registered the date with of original Great Plains purchase. Manufacturing, Incorporated within 10 days from the date of original purchase Table of Contents Appendix M

14 12 UMC Table of Contents Appendix Great Plains Manufacturing, Inc M Table of Contents Appendix

15 Table of Contents Appendix Table of Contents Appendix

16 Table of Contents Appendix Great Plains Manufacturing, Inc. Corporate Office: P.O. Box 5060 Salina, Kansas USA