High POWER. For High Current and High Temperature Environments CONNECTORS

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1 High or High urrent and High Temperature nvironments ONNTORS

2 Table of ontents ontents Table of ontents 2 High Power Series Introduction 3 How to Order 4 lass escriptions, Performance Specifications 5 Socket ontact Options 6 hart and Termination iameters 7 Male ed Termination 8 emale Termination 9 Solder up and P Termination 10 Insert vailability and Identification 11 Insert rrangements 12 Insert rrangements 13 Insert lternate Positioning 14 How to Order 15 Straight Plug 16 Wall Mounting Receptacle 17 Jam Nut Receptacle 18 ox Mounting Receptacle 19 2 ontact mphenol erospace for more information at

3 High Power Series Introduction mphenol has increased its standard power connector offering with advanced contact technology and new contact termination methods resulting in unrivaled catalog customization. Utilizing two proven connector interfaces (Matrix 5015 and T-5015) and a host of tooled insert arrangements, mphenol has a connector for every high power application. SIN HRTRISTIS 40-50% increased current carrying capability over standard 5015 connector ed or bayonet coupling available atalog customization reduces design-in time Standard interfaces allow users to utilize existing cabling design where high performance is needed old plated contacts mean higher performance in demanding environments USTOMR OPTIONS ontact termination methods including crimp, male and female threaded termination, solder, P and bus-bar poxy backfilled options for increased environmental performance where needed Socket contact options include the low resistance RSOK technology and mphenol s new Temper-grip contact for high current carrying capability at over 200 Over 25 tooled insert arrangements for current carrying capacity from 50 to nearly 1000 amps per connector Standard and proprietary plating options including urmalon, mphenol s Nickel Teflon plating which is RoHS/ Reach compliant and can handle 500 hours of salt spray exposure ustomizable - If you require any special mechanical or electrical configurations that are not listed within, please contact the factory for a quick-turn custom design 3 Step file models available for most configurations in UNR 48 HOURS! ontact Matt Simonds at ontact mphenol erospace for more information at

4 How to Order High Power Series onnector Type Style inish ontact Style Insert rrangement Socket type/pin lternate Positions PK 00 T M R W 1. ONNTOR TYP PK High power with bayonet coupling PKT High power with threaded coupling 3. INISH T urmalon (PT) Z lack Zinc Nickel R lectroless Nickel RW O.. R Nickel Plating Stainless Steel RK Passivated Stainless Steel *ontact factory for custom plating options 2. SH STY 00 Wall mount receptacle 02 ox mount receptacle 05 Straight Plug with rear access (PK only) 06 Straight plug 07 Jam Nut Receptacle 08 Jam Nut Receptacle with rear accessory threads (PK ONY) 09 Self-locking plug (PKT ONY) 4. ONTT STY M Male Termination (Potted-in) emale Termination (Potted-in) rimp (removable with grommet) S Solder (removable with grommet) P Solder (potted-in) usbar (contact factory for details) T P Tail (Potted-in) Note-ll size 12 & 16 contacts are solder cup except for class which are crimp & T class which are P Tail 5. SH SIZ & INSRT RRNMNT S PS irst number represents, second number is the Insert rrangement. 7. TRNT POSITIONS W, X, Y, Z designate that insert is rotated in its shell from normal position. No letter required for normal (no rotation) position. See page 13 for description of alternate positions. 6. SOKT TYP / PIN SOKT R RSOK- Recommended up to 150 T Temper-rip- Recommended for PIN P Pin or more information on usbar versions, contact factory 4 ontact mphenol erospace for more information at

5 U U U U mphenol / 2002 / 95 / mphenol / 2002 / 95 / mphenol / 2002 / 95 / mphenol / 2002 / 95 / lass escriptions, Performance Specifications SHOK Wired, mated connectors are subjected to one shock in each of three mutu ally perpendicular axes with pulse of an approximate half sine wave of 50g magnitude for a duration of 11 milliseconds. ll contacts wired in series cir cuit with 100 ±10 Milliamperes of current flow. OPRTIN TMPRTUR RN lasses R, R, and RK have temperature range of 55 ( 75 ) to 200 (392 ) lasses RW, T, & Z have temperature range of 55 ( 75 ) to 175 (347 ) NVIRONMNT S Wired, mated connectors with environmental accessories attached as required, will meet the altitude immersion test specified in MI-T ackfilled connector options offer increased sealing in the unmated condition. URIITY Minimum of 100 mating cycles. or higher durability RSOK contacts are recommended. SS SRIPTIONS Military inish RoHS Material/ escription R lectroless Nickel luminum, 200 *, 48 hour salt spray RK Passivated Stainless Steel RoHS RoHS 200 *, 500 hour salt spray resistance R Stainless Steel w/ Nickel Plate RoHS orrosion resistant steel, 200 *, 500 hour salt spray RW Olive rab admium luminum, 175 *, 500 hour salt spray T urmalon plated RoHS Nickel-PT alternative to admium, 175 *, 500 hour salt spray Z Zinc-Nickel Plated Zinc-Nickel lternative to admium, 175 *, 500 hour salt spray *Utilizing the Temper-rip sockets PRORMN SPIITIONS VOT RTIN ltitude Inst. Sea evel ,000 ft ,000 ft ,000 ft ontact mphenol erospace for more information at

6 Socket ontact Options RSOK OW ONTT NMNT/SPRTION ORS The hyperbolic lamella socket contact construction distributes normal forces over a high percentage of mating pin surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion. OW ONTT RSISTN The large interface area between the socket lamella and pin surface results in very low contact resistance, enabling the RSOK contacts high current rating compared to traditional power contact designs. HIH MTIN Y URIITY RSOK contacts with typical silver plating finishes have demonstrated survival of 20,000 mating cycles. ven with continuous exposure to harsh environmental abuse (salt, sand, and high humidity). RSOK contacts have been tested to maintain low contact resistance beyond 10,000 mating cycles. Standard ontacts RSOK ontacts mps mps TMPR-RIP HIH TMPRTUR PIITY or use in high temperature (200 +) applications, the Temper-grip socket has been tested to maintain current capability in high temperature situations where standard mil-spec socket contacts can begin to relax. NPKIN-RIN THNOOY Proven design utilizing a stainless steel napkin ring to prevent the beryllium copper tines from relaxing at higher temperatures and maintaining a greater area of true contact in all situations to decrease resistance. Standard ontacts Temper-RIP ontacts mps mps ontact mphenol erospace for more information at

7 hart and Termination iameters IMNSIONS SHOWN R OR POTT ONNTOR VRSIONS N R MSUR ROM TH K O TH ONNTOR SH. I N, OR ONNTORS WITH NON-POTT ONTTS, ONTT TORY OR NY PPI STIKOUT Ø SOR UP Ø M THR TRMINTION S THR T Ø M THR TRMINTION P TI Ø S THR T M ONTT TORY OR US R TRMINTION OPTIONS or more options or custom requirements, contact factory ontact THR HRT N TRMINTION IMTRS Male Type Wrench lat M emale Wrench lat Solder up iameter P Tail iameter 16 * * * * * * * * #10-32-UN #8-32-UN /4-28-UN #12-28-UN /8-24-UN /16-24-UN *xcept for P tail and usbar, 12 and 16 contacts are solder cup for backfilled connectors, crimp for non-backfilled connectors. ll dimensions are nominal, contact mphenol for exact tolerances. or PK05 dimensions, contact factory ontact mphenol erospace for more information at

8 Male ed Termination IMNSIONS SHOWN R OR POTT ONNTOR VRSIONS N R MSUR ROM TH K O TH ONNTOR SH. I N, OR ONNTORS WITH NON-POTT ONTTS, ONTT TORY OR NY PPI STIKOUT Ø SOR UP Ø M THR TRMINTION S THR T M THR TRMINTION S THR T M P TI Ø Ø ONTT TORY OR US R TRMINTION OPTIONS M THR TRMINTION * PKT PKT00 PKT02 PKT05 PKT06 PKT *imensions are measured from back of shell or more options or custom requirements, contact factory M THR TRMINTION* PK PK00 PK02 PK06 PK07 PK *imensions are measured from back of shell ll dimensions are nominal, contact mphenol for exact tolerances. or PK05 dimensions, contact factory 8 ontact mphenol erospace for more information at

9 emale Termination IMNSIONS SHOWN R OR POTT ONNTOR VRSIONS N R MSUR ROM TH K O TH ONNTOR SH. I N, OR ONNTORS WITH NON-POTT ONTTS, ONTT TORY OR NY PPI STIKOUT Ø SOR UP Ø M THR TRMINTION S THR T M THR TRMINTION S THR T M Ø ONTT TORY OR US R TRMINTION OPTIONS P TI Ø PKT M THR TRMINTION * or more options or custom requirements, contact factory PKT00 PKT02 PKT05 PKT06 PKT07 PK00 PK02 PK06 PK07 PK08 PK *imensions are measured from back of shell ll dimensions are nominal, contact mphenol for exact tolerances. or PK05 dimensions, contact factory ontact mphenol erospace for more information at

10 Solder up and P Termination IMNSIONS SHOWN R OR POTT ONNTOR VRSIONS N R MSUR ROM TH K O TH ONNTOR SH. I N, OR ONNTORS WITH NON-POTT ONTTS, ONTT TORY OR NY PPI STIKOUT Ø SOR UP Ø M THR TRMINTION S THR T M THR TRMINTION S THR T M P TI Ø Ø ONTT TORY OR US R TRMINTION OPTIONS PKT SOR UP TRMINTION (K I) PKT00 PKT02 PKT05 PKT06 PKT07 PK00 PK02 PK06 PK07 PK *imensions are measured from back of shell or more options or custom requirements, contact factory PK PKT P TRMINTION PKT00 PKT02 PKT05 PKT06 PKT07 PK00 PK02 PK06 PK07 PK *imensions are measured from back of shell PK ll dimensions are nominal, contact mphenol for exact tolerances. or PK05 dimensions, contact factory 10 ontact mphenol erospace for more information at

11 Insert vailability and Identification Insert rrangement Service Rating Total ontacts ontact Inst * * / / / ontact mphenol erospace for more information at

12 Insert rrangements ront ace of Pin Insert or Rear ace of Socket Insert Illustrated Insert rrangement Service Rating Inst. Number of ontacts ontact Insert rrangement Service Rating Number of ontacts ontact H J H I Insert rrangement Service Rating, J, = ; al. = =, al. = Number of ontacts ontact ONTT N ontact mphenol erospace for more information at

13 Insert rrangements ront ace of Pin Insert or Rear ace of Socket Insert Illustrated H I J K M N Insert rrangement Service Rating = ;,,, = Number of ontacts ontact H Insert rrangement Service Rating Number of ontacts ontact d e Z a Y U V S M I O J P H f b c W X R K T N Insert rrangement Service Rating Number of ontacts ontact ONTT N ontact mphenol erospace for more information at

14 Insert lternate Positioning To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the accompanying charts. s shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. The socket insert would be rotated counter-clockwise the same number of degrees in respect to the normal shell key. The charts give the W, X, Y, Z positions for the alternate rotations available for the insert arrangements of the rear release MI-T-5015 series of connectors. If an insert arrangement number is not given, then there is no available alternate rotation for that pattern. Position W Position X Position Y Position Z View looking into front face of pin insert or rear of socket insert. egrees rrangement W X Y Z lternates Not vailable lternates Not vailable lternates Not vailable ontact mphenol erospace for more information at

15 How to Order High Power Series onnector Type Style inish ontact Style Insert rrangement Socket type/pin lternate Positions PK 00 T M R W 1. ONNTOR TYP PK High power with bayonet coupling PKT High power with threaded coupling 3. INISH T urmalon (PT) Z lack Zinc Nickel R lectroless Nickel RW O.. R Nickel Plating Stainless Steel RK Passivated Stainless Steel *ontact factory for custom plating options 2. SH STY 00 Wall mount receptacle 02 ox mount receptacle 05 Straight Plug with rear access (PK only) 06 Straight plug 07 Jam Nut Receptacle 08 Jam Nut Receptacle with rear accessory threads (PK ONY) 09 Self-locking plug (PKT ONY) 4. ONTT STY M Male Termination (Potted-in) emale Termination (Potted-in) rimp (removable with grommet) S Solder (removable with grommet) P Solder (potted-in) usbar (contact factory for details) T P Tail (Potted-in) Note-ll size 12 & 16 contacts are solder cup except for class which are crimp & T class which are P Tail 5. SH SIZ & INSRT RRNMNT S PS irst number represents, second number is the Insert rrangement. 7. TRNT POSITIONS W, X, Y, Z designate that insert is rotated in its shell from normal position. No letter required for normal (no rotation) position. See page 13 for description of alternate positions. 6. SOKT TYP / PIN SOKT R RSOK- Recommended up to 150 T Temper-rip- Recommended for PIN P Pin or more information on usbar versions, contact factory ontact mphenol erospace for more information at

16 Straight Plug PK05, PK06 and PKT06 PK05 & PK06 PK05 (WITH RR SSORY) PK06 (WITHOUT RR SSORY) Q 1 MX lass 2 Ref 1 Ref Max Q Max UN UN UN UN UN UN UNS UNS Not available in PK05 Polarizing Keyway PKT06 ia Max. J oupling lue olor and H ccessory 3 Teeth qually Spaced 120 part ia. ia Max. Min. ull Max. ia. Max. ia. ±.005 Max. Min. ia. Max. H lass 2 J lass UN UN UN UN UN UN UN UN UN UN UNS UNS UNS UNS UN UN 16 ontact mphenol erospace for more information at

17 Wall Mounting Receptacle PK00 & PKT00 T M P PK00 R S N R S lass 2 ia. ±.010 M N P ±.008 R ±.004 S ±.012 T UN UN UN UN UN UN UN UN PKT00 Typ. ia. Typ. Typ. Polarizing Key J oupling lue olor and H ccessory 3 Teeth qually Placed 120 part ia. Max ia. PN UTOUT ia. 4 Holes K Min. ull Max. ±.031 lass,, R, W ia lass K Max. ia. Max. Min. H lass 2 J lass / UN UN / UN UN / UN UN / UN UN / UN UN / UNS UNS / UNS UNS / UN UN K ia. ±.010 ontact mphenol erospace for more information at

18 Jam Nut Receptacle PK07 & PKT07 S M PK07 J P S N R O-Ring lass 2 ±.012 J Wall Thickness Min. Max. ±.010 M ±.012 N P ±.007 R ±.016 S ±.012 lass UN UN UN UN UN UN UN UN UN UN UN UN UN UN UN UN PKT Polarizing Key Typ Pin Protrusion ia. lue olor and Max H ccessory M ia. Typ. ia Max. PN UTOUT J oupling O-Ring 3 Teeth qually Spaced 120 part Min. ull.128 Max. Panel Thickness ±.010 ±.005 ia. ±.005 Max. ia. Max. ±.005 Min. H lass 2 J lass 2 Panel utout imensions ± UN UN UN UN UN UN UN UN UN UN UNS UNS UNS UNS UN UN M ia ontact mphenol erospace for more information at

19 ox Mounting Receptacle PK02-ayonet oupling and PKT02-ed oupling T M P PK02 R S N KK R S ±.012 M N P ±.008 R ±.004 S ±.012 KK Max PKT02 Typ. Typ. Typ. Polarizing Key J oupling lue olor and ia. ia. Max ia. PN UTOUT ia. 4 Holes Max. ±.031 ia. Max. ia. ±.016 ±.015 J lass 2 ia. ± / / UN / / UN / / UN / / UN / / UN / / UNS / / UNS / / UN ontact mphenol erospace for more information at

20 Notes 20 ontact mphenol erospace for more information at

21 Notes ontact mphenol erospace for more information at

22 Notes 22 ontact mphenol erospace for more information at

23 mphenol erospace Operations elaware venue Sidney, NY mphenol ommercial ir ivision elaware venue Sidney, NY mphenol Nexus Technologies 50 Sunnyside venue Stamford, T mphenol P 72 herry Hill rive everly, M mphenol SV Microwave 2400 entrepark West rive West Palm each, mphenol Times Microwave, Inc. 358 Hall venue Wallingford, T mphenol iber Systems International 1300 entral xpressway North, Suite 100 llen, TX mphenol orisch Technologies 4511 ast Paris V rand Rapids, MI mphenol Printed ircuit oard Technology 91 Northeastern oulevard Nashua, NH mphenol riffith nterprises 6000 ast oury rive ottonwood, Z mphenol anada 605 Milner venue Toronto, ON anada M1 5X mphenol Invotec Unit 1-3, Hedging ane Industrial state osthill, Tamworth, 77 5HH United Kingdom +44 (0) mphenol Ionix Systems Prospect House, Taylor usiness Park Risley, Warrington, W3 6HP United Kingdom +44 (0) mphenol imited Thanet Way Whitstable, Kent, T5 3J United Kingdom +44 (0) mphenol Socapex 948 Promenade e rve P Thyez rance +33 (0) mphenol ir SS 2 Rue lément der, Zac de Wé arignan rance +33 (0) mphenol ir mbh m Kleinbahnhof Saarlouis ermany +49 (0) 68 31/ mphenol S Z.I. des azes P Saint-ffrique edex rance +33 (0) mphenol Interconnect India 105, hosari Industrial rea Pune India mphenol Japan, td , eba, Ritto-ity Shiga, Japan mphenol Martec imited St. ugustines usiness Park Swalecliffe, Whitstable, Kent T5 2QJ United Kingdom +44 (0) mphenol Optimize arretera Internacional Km 6.5 ol. Parque Industrial Nogales, Sonora, México..P (631) mphenol Ionix Systems OÜ Pikk Street 59b Kuressaare stonia MO uropean Sales Operations Via arbaiana ainate Milano, Italy mphenol ar-tec td. 3 Hagavish st PO 2479 Kfar-Saba Israel Notice: Specifications are subject to change without notice. ontact your nearest mphenol orporation Sales Office for the latest specifications. ll statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors mphenol orp. Printed in U.S

24 MPHNO ORPORTION elaware venue, Sidney, NY

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