Instruction manual Hand-filing machine DIPROFIL FPT/ER and FPV/ER. Order no.: and

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1 Instruction manual Hand-filing machine DIPROFIL FPT/ER and FPV/ER Order no.: and

2 1 List of contents 1 List of contents Page 02 2 Tips on using the manual Page 02 3 Safety instructions Page 03 4 Warranty / identification Page 04 5 Operation / Use / Care Page 05 6 Technical data Page 11 7 Telefax form Page 12 2 Tips on using the manual This manual has been written for the device user to ensure a problemfree operation, care and maintenance. Important instructions and information concerning safety and operational reliability have been highlighted. The symbols used in the manual have the following meanings:! Working and operating processes which must be observed to the letter to exclude any risk to persons. Working and operating processes which must be observed to the letter to avoid any damage to the device. i Technical information to which the device operator must give special attention. The illustrations and diagrams are numbered in sequence within each chap ter. Some of these illustrations have keys. References to illustrations within the text e. g. (5.1/2) have the following meaning: 5.1 = Figure = Position 2 in the key to the figure. Please feel free to call our customer service department at any time should you encounter technical problems which are not dealt with in this manual: Telephone / Telefax / Web 2

3 3 Safety instructions This device has been built according to the latest technical standards and generally accepted safety regulations. Nevertheless, it can constitute danger to life and limb for operator or third parties and a hazard to the device itself or other equipment during use. 1. Only use the device if in perfect working order and for its intended purpose. You must always pay attention to the instruction manual and safety instructions therein and be aware of the risks! Repair any faults which could affect the device s safety immediately by yourself or have these repaired. The device is designed exclusively for grinding, milling and polishing with the fools listed and approved in the joke catalogue for surface finishing. Any other use will be deemed to be contrary to its intended purpose. The manufacturer cannot be held liable for any resulting damages. The risk is borne solely by the user. Correct use also includes compliance with the instruction manual and observation of the care and maintenance conditions. 2. Keep the instruction manual handy at the device s place of use. 3. Pay attention to and observe generally applicable statutory and otherwise binding regulations relating to accident prevention and environmental protection in addition to the information provided in the instruction manual! 4. All personnel commissioned to work on or with the device must have read this instruction manual, and particularly the safety instructions chapter, before starting work. This applies especially for personnel who only work with the device occasionally. 5. Stop the device immediately should you notice changes to the device or its operating behaviour that are relevant to its safety. Have these remedied by suitable specialists before restarting work. 6. Do not carry out yourself or have carried out any modifications, additions or conversions to the device! This also applies to the installation and adjustment of safety equipment. 7. Spare parts must meet the technical requirements specified by the manufacturer. This can only be guaranteed with original joke spare parts. 8. Any work on/with the device may only be carried out by qualified, appropriately trained and authorised personnel. Pay attention to minimum statutory age limits! 9. Wear safety goggles when working with the handpiece. 10. Personnel undergoing training or in a general apprenticeship should only be allowed to work with the machine under the constant supervision of an experienced operator! 11. Restrain from any type of work that could jeopardise your safety. 12. The device may only be used if all protective and safety equipment is in place and in proper working order. 13. Do not leave the device unattended when switched on! 14. Stop and secure the device immediately in the event of malfunctions! Faults must be remedied at once by suitable specialists! 3

4 4 Warranty/Identification joke warrant the correct manufacture of every joke Technology GmbH product which is delivered in accordance with the terms of contract and delivery. This warranty does not cover damages caused by normal wear and tear, incorrect handling, negligent use, the fitting of non-original spare parts, ina-dequate care and/or a failure to comply with this technical manual. The device may only be used by appropriately trained personnel. If it is not, all warranty claims will be forfeited according to the terms of delivery. Device identification The manufacturer s code and type code, CE label and series number can be found on the rear of the control units or in the case of the handpieces on the handle sleeve. 4

5 5 Operation / Use / Care Setting the DIPROFIL hand-filing machine FPT/ER and FPV/ER into operation 1. Loosen the tool retaining screw (5.1/3) and tighten it firmly again after inserting the tool. The guide ring (5.1/2) can be detached from the machine housing after loosening the setscrew (5.1/6), so that the tool can be freely guided. Pushing back the guide ring and tightening the screw in turn creates a rigid connection with the machine housing. 2. Screw the micromotors J-BM 40, J-BM 50 or J-BM 50HT into the mounting thread on the underside of the hand-filing machine. The connection must be achieved without major resistance. Otherwise, the appropriate position is obtained by slightly rotating the eccentric cam (5.1/5). Only use authorised tools according to the joke catalogue! Figure 5.1 Symbol drawing hand-filling machine P - measuring point for vibration measurements 1 Clamping screw 5 Eccentric cam shaft 2 Guide ring 6 Setscrew 3 Tool holder screw 7 Locking screw 4 Protective hood 5

6 3. Pull off the protective hood (5.1/4) to adjust the working stroke. 4. Loosen the clamping screw (5.1/1) and subsequently rotate the loose eccentric cam shaft (5.1/5) such that the index mark on the outer ring points to the figure that indicates the desired stroke in mm. 5. Tighten the clamping screw again and apply and lock the protective hood. 6. Operate the pedal on the foot switch to switch the hand-filing machine on and off and control its speed. Never allow the machine to run without the protective cap (5.1/4). 6

7 Notes on operation Notes on operation recommended stroke length mm for filing and for polishing max. number of strokes min -1 Vibration load according to ISO and ISO (FPT/ER) 4-5 mm/s 2 (measured at a max. number of strokes of 7,000 strokes/min) Refer to diagram for tools used. Measuring point on the Diprofil machine at point P. Werkzeug x 1 mm diamond file (1,8 g) 5 x 1,5 mm diamond file (4,3 g) 18 x 7 x 1 mm lapping tool (2,5 g)!! Vibrations exceeding 2.5 m/sec 2 make represent a risk of injury in case of daily and persistent stress. Constant contact with components that execute a linear movement may result in vibration damage. A speed greater than that indicated in the diagram should be avoided! i Always use the hand-filing machine with the rubber coating in order to reduce the vibration load. 7

8 Maintenance instructions Please precisely follow the instructions below in order to achieve maximum service life of the machine: Fig. 5.2 Exploded drawing of the hand-filing machine Daily maintenance 1. Remove the protective hood (5.2 /1). 2. Apply a couple of drops of oil, Diprofil FNA-K type (joke no ) or similar, to the needle bearing of the coupling piece (5.2/5) after approx. every 8 hours of use. 3. Only loosen the clamping screw (5.2/2) far enough to ensure that the FMP-2 bearing bush is not lost. 4. Pull the piston rod and tool holder (5.2/3) out of the machine housing. 5. Carefully clean the piston rod and tool holder (5.2/3) with a soft cloth and apply a few drops of oil, Diprofil FNA-K type (joke no ) or similar. 6. Reinsert the piston rod and tool holder (5.2/3) into the guide bush. The piston rod must be completely pushed into the coupling piece (5.2/5). For this purpose, bring the adjustable eccentric cam (5.2/4) into the forward position. Firmly tighten the clamping screw (5.2/2) again. 7. Reapply the protective hood (5.2/1). 8

9 Weekly maintenance 1. Remove the protective hood (5.3/1). 2. Apply a couple of drops of oil, Diprofil FNA-K type (joke no ) or similar, to the needle bearing of the coupling piece (5.3/9). 3. Remove the setscrew (5.3/3). 4. Remove the screw (7/4/8). Fig. 5.3 Exploded drawing 5. Rotate the tool holder protective cap (5.3/5) through 90 and remove. 6. Only loosen the clamping screw (5.3/2) far enough to ensure that the FMP-2 bearing bush is not lost. 7. Pull the piston rod and tool holder (5.3/6) out of the machine housing. 8. Carefully clean the piston rod and tool holder (5.3/6) in addition to the tool holder protective cap (5.3/5) with a soft cloth and WD 40 (joke no or ) or similar and apply a few drops of oil, DIPROFIL FNA-K type (joke no ) or similar. 9. Remove the lubricating felt (5.3/7) and carefully clean with WD 40 (joke no or ) or similar. Subsequently soak with DIPROFIL FNA-K oil (joke no ) or similar and reinstall. Important: replace heavily soiled felts. 10. Reinstall the tool holder protective cap (5.3/5) and screw (5.3/8). 11. Install the setscrew (5.3/3). 12. Reinsert the piston rod and tool holder (5.3/6) into the guide bush. The piston rod must be completely pushed into the coupling piece (5.3/9). For this purpose, bring the adjustable eccentric cam (5.3/4) into the forward position. Firmly tighten the clamping screw (5.3/2) again. 13. Reapply the protective hood (5.3/1). 9

10 6 Technical data DIPROFIL FPT/ER Tool receptacle Stroke length Ø mm, insertion depth 32 mm mm infinitely adjustable Number of strokes to min -1 Vibration* 4-5 m/s 2 Noise level* < 70 db (A) Weight 600 g DIPROFIL FPV/NR Tool receptacle Ø mm, insertion depth 32 Stroke length von 0,5-6,0 mm infinitely adjustable Number of strokes to min -1 Vibration* 7-8 m/s 2 Noise level* < 70 db (A) Weight 800 g Accessories Storage box Allen key Oil * measured at a max. number of strokes of 7,000 strokes/min 10

11 7 To joke Technology GmbH Service Department Fax: / Sender: Company Name/Department Customer no. Street Postcode, town/city Please send us the spare parts drawing and the spare parts drawing for the following equipment: as a printout (see address overleaf), by Fax, as a pdf file to my address ENESKA 4-1 control unit Order no Rapid chuck handpiece type JEHR 310 Order no Handpiece type JEHG 400 Order no Angle handpiece type JERA 270 Order no Angle handpiece type EKC 300 Order no Mini hand-filing machine N 44 Order no Mini hand-filing machine N 48 Order no DIPROFIL mini hand-filing machine FMR/E 5 Order no DIPROFIL mini hand-filing machine FMR/E 10 Order no DIPROFIL mini hand-filing machine FMR/E 15 Order no DIPROFIL hand-filing machine FPV/ER Order no DIPROFIL hand-filing machine FPT/ER Order no Hand-filing machine FMM 4 Order no DIPROFIL transverse handpiece FMV/N Order no Date Signature 11

12 Brilliant solutions for perfect surfaces. joke Technology GmbH Asselborner Weg D Bergisch Gladbach Tel. +49 (0) / Fax +49 (0) / Mail info@joke.de Web Copyright joke Technology GmbH July 2013 All rights reserved for technical modifications, inaccuracies and printing errors. Reprinting, even in part, only subject to prior written approval.

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