4. MARKING: Each cistern shall be provided with a label containing the following information or the information paper strip pasted to it.

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1 SCHEME OF TESTING AND INSPECTION FOR CERTIFICATION OF PLASTIC FLUSHING CISTERNS FOR WATER CLOSETS AND URINALS (SECOND REVISION) ACCORDING TO IS: LABORATORY: A testing laboratory shall be maintained which shall be suitably equipped and staffed to carry out the different tests and inspections given in the specification. 1.1 All equipment and gauges shall be checked periodically and records of such checks kept. 2. TEST RECORDS: All records of tests and analysis shall be kept in suitable forms approved by BIS. 2.1 Copies of any records that may be required by BIS shall be made available at any time on request. 2.2 QUALITY CONTROL: It is recommended that, as far as possible, Statistical Quality Control (SQC) methods may be used for controlling the quality of the product as envisaged in this scheme [See IS: 397 (Part 1)-1972, IS:397 (Part 2) and IS:397 (Part 3)-1980]. 2.3 In addition, efforts should be made to gradually introduce a Quality Management System in accordance with the Quality System Modules as per IS: or IS: or IS: as appropriate to the activities of the organization. 3. STANDARD MARK: The Standard Mark as given in Column 1 of the First Schedule of the license shall be marked at a suitable place on the outside surface of the cistern body, provided always that the cistern so marked, conforms to every requirement of the specification. 3.1 In addition each cistern shall be indelibly marked with manufacturer s name or trade mark on the body either inside or outside, and the discharge capacity of the cistern. The working water level shall also be legibly and permanently marked on the inside of each cistern. Operating instructions on each Dual Flush Cistern shall be legibly marked in accordance with clause 12 of the standard. Note: Cistern Manufacturer s name or identification mark should be indelibly marked on siphon/valve & cover. 4. MARKING: Each cistern shall be provided with a label containing the following information or the information paper strip pasted to it. a) Manufacturer s name or trade mark, if any; b) Type of cistern; c) Discharge capacity; d) Material; e) Operating instruction for the cistern as per clause 12; f) Identification in code or otherwise to indicate the date of assembly and to trace back factory records;

2 g) Information regarding Float valve i.e. whether it is Standard Marked and conforming to IS:1703 or IS:12234 or IS:13049; h) A declaration indicating list of components supplied; and i) Made in India, if required. 4.1 Each cistern after complete assembly shall be sealed and the lead seal on one face shall carry the manufacturer s trade mark or identification. Where it is not possible to lead seal the cistern the manufacturer shall ensure that all parts including the float valve be packed inside the cistern and the cistern be sealed suitably. 5. LEVELS OF CONTROL: The tests as indicated in Table 1, and at the levels of control specified therein shall be carried out on the whole production of the factory covered by this scheme and appropriate records and charts maintained in accordance with paragraph 2 above. All the production which conform to the Indian Standard and covered by this license shall be marked with the Standard Mark. 5.1 On the basis of tests and inspection results, decisions shall be taken regarding conformity or otherwise with the requirements of the specification. 6. The materials for manufacturing various components of the flushing cistern shall conform to the requirements given in Table 1 of the standard. 6.1 FLOAT VALVES: a) No testing is necessary if float valves carry the Standard Mark. A record of purchases, batch numbers and its usage shall be kept. b) In case float valves are manufactured by the firm in the same premises, the tests as indicated in Table 2/Table 3/Table 4 shall be carried out on whole production of float valves used in certified cisterns. c) In case the float valves are purchased from outside, the licensee shall ensure that these valves are made from material as specified. Each valve shall be examined for conformity to manufacture, workmanship, construction, Hyd. Test and 10 per cent of the valves shall be tested for ensuring conformity to other clauses of IS:1703/IS:12234/IS:13049 from each batch of valves received before accepting for use in certified cisterns. In case of any failure the batch shall be rejected. For IS:12234 valves, Antisiphonage test shall be conducted on one sample from every batch procured and endurance test once in six months and also whenever there is a change of source. For IS :13049 valves, Antisiphonage test shall be conducted on one sample from every batch procured; deflection test for assembly and endurance test shall be conducted on one sample once in a month &also when eve there is change of source. 7. The assembled cisterns shall be mosquito-proof and shall be free from manufacturing faults and other defects affecting its utility or functional suitability. All working parts shall be designed to operate smoothly and efficiently.

3 8. Each body and cover shall be accurately moulded in accordance with the pattern or working drawings. If any one is found defective in any way on visual inspection, it shall not be used for assembly and rejected and may be destroyed. 8.1 In respect of all other clauses of the specification and at all stages of manufacture, the factory shall maintain appropriate controls and checks to ensure that their products conforms to various the requirements of the specification. 9. REJECTION: A separate record shall be maintained giving information relating to the rejection of cisterns, which do not conform to the specification and the method of their disposal. Such cisterns shall in no case be stored together with that conforming to the specification. 10. SAMPLES: The licensee shall supply, free of charge, the samples required in accordance with Bureau of Indian Standard (Certification) Regulations, from his factory or godowns. BIS shall pay for the samples taken by it from the open market. 11. REPLACEMENT: Whenever a complaint is received soon after the goods with Standard Mark have been purchased and used, and if there is adequate evidence that goods have not been misused, defective goods or their components shall be replaced or repaired free of cost by the licensee in case the complaint is proved to be genuine and the warranty period (where applicable) has not expired. The final authority to judge conformity of the product to the Indian Standard shall be with BIS. 12. STOP MARKING: The marking of the product shall be stopped under intimation to BIS if, at any time, there is some difficulty in maintaining the conformity of the product to the specification, or the testing equipment goes out of order. The marking may be resumed as soon as the defects are removed under intimation to BIS. The marking of the product shall be stopped immediately if directed to do so by BIS for any reason. The marking may then be resumed only after permission by BIS. The information regarding resumption of marking shall also be sent to BIS. 13. PRODUCTION DATA: The licensee shall send to BIS as per the enclosed proforma, a statement of the quantity produced, marked and exported by him and the trade value thereof during the half-year ending 30 June and 31 December. This statement is required to be forwarded to BIS on or before 31 st day of July and January for the preceding half-year. Table 1.

4 PLASTIC FLUSHING CISTERNS FOR WATER CLOSETS AND URINALS Table 1 Levels of Control (Para 5 of the Scheme of Testing and Inspection) Claus e Requirements TEST DETAILS Clause Test Method Reference LEVELS OF CONTROL No. of Frequenc Samples y Remarks 4. Material 4 & IS: Table 1 5. Construction 5.1,5.2 -do- 5.3,5.3.1, 5.4,5.6.1, 5.6.2,5.7.1, 5.7.2, & One 5% of the cisterns manufac -tured in a day. Each consignmen t For each component the firm should maintain test certificate ensuring their conformity to the requirements of the specification. In case material is received with test certificate further testing is not necessary. In case any cistern fails in any of these requirements further 10% of cisterns shall be drawn and tested for the requirements. The day s production shall be marked if all samples pass. 6. Finish 6 -do- Each cistern 7. Operational & Performance Requirements: i) Flushing arrangement ii) Working water level. iii) Freedom from self siphonage iv) Reduced water level. v) Discharge capacity. vi) Discharge rate. 7.1 ) 7.2 ) 7.3 ) -do- 7.4 ) 7.5/9.1 ) 7.6/9.2 ) 5% of the cisterns manufac -tured in a day In case any cistern fails in any of these requirements further 10% of cisterns shall be drawn and tested for all the requirements. The day s production shall be marked if all the samples pass.

5 PLASTIC FLUSHING CISTERNS FOR WATER CLOSETS AND URINALS Table 1 Levels of Control (Para 5 of the Scheme of Testing and Inspection) 8. SpecialRequirements. i) Distortion Resistance test. ii) Dead Load test. iii) Front thrust test. iv) Impact test. v) Repeat test for impact. 8.1 Appendix B.C.D. 8.2 IS: Four Cisterns * from each days production. Two samples in the beginning, one in the mid and one at the end of the manufacturing from one day s production. In case any cistern fails in any of these requirements further twice the No. of cisterns shall be drawn and tested for all the requirements. The day s production shall be marked if all the samples pass. 9.3 Endurance test. 9.3 IS: One Once in three months or earlier This is a type test and shall be carried out once in three months or earlier for each variety manufactured and records maintained. Further, this test shall also be conducted whenever there are changes in the design, material, manufacture or construction. (BIS shall be informed for reverification in case of such changes.)

6 PLASTIC FLUSHING CISTERNS FOR WATER CLOSETS AND URINALS (Ball/Float valves as per IS:1703:1989) Table 2 LEVELS OF CONTROL (Para 6.1 of the Scheme of Testing and Inspection) Claus e Requirements TEST DETAILS Clause Test Method Reference LEVELS OF CONTROL No. of Frequenc Samples y Remarks 5.1 Material for body & parts of fitting (except lever rod & back nut). IS: IS Tensile test pieces Every 1000 kg. One test piece shall be tested at the first instance. If it fails the other two pieces should be tested and both should pass the requirements. i) Tensile Test. IS: * *To be tested if specified by the purchaser. ii) composition Chemical IS: IS: IS: One sample Every 5 th / 10 th Melt See Note01 below. 5.1 Material for Level rod, Back nut, Washer, Inlet pipe. See Note-2 below. 6. Manufacture and Workmanship. 6.1 & 6.2 IS: Each piece 7. Construction. 7.2 & do- -do- Templates, micrometer & Visual Examination Floats IS: One Each Control Unit ** Each consignment of float shall be standard marked. Alternatively one sample be tested/got tested from each control unit.**

7 PLASTIC FLUSHING CISTERNS FOR WATER CLOSETS AND URINALS (Ball/Float valves as per IS:1703:1989) Table 2 LEVELS OF CONTROL (Para 6.1 of the Scheme of Testing and Inspection 7. Dimensions i) Body. ii) Piston, cap & Washer. 7.4,7.5, IS: Table 2&Table3 7.6,7.8 & -do- Table 4 Every twentieth piece after machining In case of failure, all pieces represented by the sample shall be checked & cause of defect located & removed before resuming to original frequency. iii) Lever & piston travel. 7.7 & Table 5 -do- iv) Back nuts & Table 6 -do- 8.1 Hydraulic Test do- Each value. 8.2 Shutting off test do- One out of every ten pieces 8.3 Mechanical Strength 8.3 -do- -doof lever. If a sample fails in any of these tests two more samples shall be selected and subject to that test. The original frequency may be retained if neither of these sample fail. Otherwise, the valve/lever represented by the sample shall be rejected and investigations carried out to find the cause of defects. Original frequency as stated be resumed if 5 consecutive sample pass after carrying out improvements. Note 1:In case of both the type of materials (namely, the melt obtained from pre-analysed ingots and the melt obtained from scrap) to start with every melt shall be tested till three consecutive melts are found satisfactory. On finding three consecutive melts to be satisfactory, the relaxed frequency of testing may be applied. The relaxed frequency of testing shall be every tenth melt in respect of melts obtained from pre-analysed ingots and every fifth melt in respect of melts obtained from scrap received from same source. The relaxed frequency of testing will, however, be withdrawn as soon as a failure is encountered in which case testing of every melt will be continued till three consecutive melts are found satisfactory. Note 2:Raw materials for the manufacture of components of float valves shall conform to the relevant standards as referred to in Table 1 of IS: The raw materials used should either be standard marked or accompanied by a test certificate showing their conformity to relevant Indian Standard. Alternatively each consignment received may be tested in the laboratory of the firm or in an independent laboratory for ascertaining conformity to the Indian Standard. Note 3:Each value shall be suitably marked with code or otherwise to enable to trace back the date of casting and other records, in addition to marking as per cl.9 of IS: ** 50 Floats or part thereof of same type continuously manufactured from same material shall constitute a control unit. Each float shall be suitably marked with control unit number to trace back to the test records in addition to markings as per cl.10 of IS:

8 (PLASTIC EQUILIBRIUM FLOAT VALVES FOR COLD WATER SERVICES AS PER IS: ) Table 3 LEVELS OF CONTROL (Para 6.1 of Scheme of Testing and Inspection) Claus e Requirements TEST DETAILS Clause Test Method Reference LEVELS OF CONTROL No. of Frequenc Samples y Remarks 4. MATERIALS 4.1, 4.2 IS; Each Consignmen t. Evidence shall be produced that the material used is as per Table-1 of IS:12234, Record shall also be maintained for rework material (if used). 5. Manufacture and workmanship (visual) 5.1 -do- Each valve - 6. Construction. 6.1 to doand 6.5 to do- 6.4 Dimensions 6.4 -do- One Each control unit Hydraulic test do- One -do Shut Off Test do- One -do- 7.2 Anti Siphonage test. App.A -do- One Once in a month (type test) 7.3 Flow test. App.B -do- One Each control unit. 7.4 Endurance test. App.C -do- One Once in six months (type test) For purpose of these tests, 50 valves or part thereof continuously manufactured shall constitute a control unit. Each valves shall be suitably marked with control unit number to trace back to the test records in addition to markings as per cl. 9 of IS:

9 DIAPHRAGM TYPE (PLASTIC BODY) FLOAT OPERATED VALVES FOR COLD WATER SERVICES AS PER IS: Table 4 LEVELS OF CONTROL (Para 6.1 of the Scheme of Testing and Inspection) TEST DETAILS LEVELS OF Clause Requirements Clause Test Method Reference No. of Sampl es CONTROL Frequency Remarks 5. Materials 5.1,5.2, IS: & 6.2 Each consignment Evidence shall be produced that the material used is as per Table-1 of IS: Records shall also be maintained for rework material (if used). In case of any failure, those not conforming shall be rejected. 6. Manufacture and 6.1 -do- Each - workmanship. valve 7. Construction. 7.1 to do- - do- 7.2 Seat & Body do- Two Each control In case of any failure, the control unit unit shall be rejected Deflection test for Annex B -do- One Once in a In case of any failure, corrective float Arm and Assembly. month or actions be taken & test repeated every 1000 before accepting valves. valves manufactured from the same material and of same consignment whichever is earlier. 8. Performance Tests: 8.1 Hydraulic test do- Two Each control unit 8.2 Shut Off Test Annex C -do- Two -do- 8.4 Flow test Annex E -do- Two -do- 8.6 Hydraulic Pressure on Discharge Arrangements. Annex G - do- 8.3 Anti Siphonage test. Annex D - do- Two -do- One Once in a month (type test) 8.5 Endurance test* Annex F -do- One -do Floats do- One 8.1 to 8.4 IS: Each control unit/each consignment In case of any failure, control unit shall be considered as defective and rejected. In case of failure, corrective actions shall be taken and performance tests shall also be repeated before accepting valves. No testing necessary if floats carry standard mark. *This test shall also be conducted whenever there is a change in material, construction or manufacturing process. For purpose of these tests, 50 valves/floats or part thereof of same type continuously manufactured from same material shall constitute a control unit. Each valves/float shall be suitably markedwithcontrol unit number to trace back the test records, in addition to markings as per cl. 10 of IS:

10 PERFORMA - 1 PROFORMA FOR OBTAINING QUARTERLY PRODUCTION DETAILS Period covered * Name of Licensee CM/L No. Name of Articles (s) IS No. Grade/Type/Size 1.1 Brand/Trade/Name(s) of BIS Certification Marked Products 2. Total production of the articles(s) licensed for certification marking 2.1 Total production of the article(s) conforming to Indian Standard 3. Production covered with BIS Certification Mark and its value a) Quantity (tonne) b) Invoice sale price 3.1 Brand Name used on production covered under BIS Certification Mark 3.2 Calculation of marking fee as per agreed Rate of Marking Fee a) Unit b) Quantity covered with BIS Certification Mark *Information to be filled up by BO before forwarding to the licensee. Note : Incase a clause is not applicable, suitable remarks may be given against it. c) Marking fee rounded off in whole rupees as obtained by applying unit rates given in (a) on quantity given in (b) 4. Quantity not covered with BIS Certification Mark. If any, and the reasons for such non-coverage 4.1 Brand Name under with non certified goods were sold 5.0 Quantity Exported with BIS Standard Mark and its value 5.1 Brand Name under which BIS Certified goods are exported 6.0 Authentication by Chartered Accountant Signature of Authorised Signatory Name Date

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