Components & Accessories

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1 Flanges, Tuning Accessories & Baffles HOOKER FLANGES AND REPLACEMENT GASKETS 27250HKR Flange kit - Chrome flanges and C Clips for all EVO and Twin Cam Harleys skin packaged on a Hooker display card 27249HKR 2 pack - Replacement gaskets for all EVO and Twin Cam Harleys skin packaged on a Hooker display card TUNING ACCESSORIES Tuning cores for Classic 2-1/4 Step Tuned Drag Pipes offer fine tuning exhaust systems without sound reduction. They create a 3rd step and provide a primary tube extension. The Cartridge/Tuning Core Removal Tool eases installation and removal of Quiet Muffler Cartridges and Tuning Core QUIET CARTRIDGE AND COMPETITION BAFFLES The Quiet Muffler Cartridges are designed for Rebels, Troublemakers and select 2.25" Classic Drag Pipes.They create a deep exhaust tone and improve off-idle response. They are not 95db compliant. Features/Benefits: Provides up to a 5 db reduction in sound compared to open pipes Prevents resonance or rap Improves low-end torque Thick muffler absorption material for long life Attaches with corrosion resistant button head screw Painted with Hooker s premium high temperature black paint Internal locking tabs, when used with optional tool (27248HKR), ease installation and removal 27242HKR 1-7/8 Tuning Core 27248HKR Core installation and removal tool See complete application guide on page 18 Optional muffler cartridges create a mellow sound while increasing low end performance. Straight tuning cores offer fine tuning pipes without sound control by creating a 3rd step and changing primary tube length. The optional tool eases installation and removal of both muffler cartridges and tuning cores HKR Quiet cartridges for mid & Long Rebels 27394HKR Quiet cartridges for short Rebels 27341HKR Quiet cartridges for Troublemakers 27393HKR Quiet cartridges for 2-1/4 Drag Pipes, 2004 designs See applications on pg HKR Quiet cartridges for 2-1/4 Drag Pipes, early designs See applications on pg HKR Replacement Competition Baffle for mid & long Rebels 27397HKR Replacement Competition Baffle for short Rebels 27398HKR Replacement Competition Baffle for Troublemakers 27399HKR Replacement Competition Baffle for Fourbiddens Notice: Installation of aftermarket exhaust products on motorcycles subject to E.P.A. noise and emissions regulations may not comply with local and federal standards. Installers should consult local and/or federal authorities to determine the suitability of these systems for their area. Hooker assumes no liability for systems installed on bikes subject to these regulations. Important: Check available ground and cornering clearance on any new exhaust system. It may be less than your stock exhaust. Lowered motorcycles require special attention. Care must be taken while cornering or when transitioning to inclined surfaces to avoid making system contact with the pavement causing loss of control of the motorcycle. TECH LINE:

2 Quiet Cartridge & Competition Baffle Application Guide QUIET CARTRIDGE HOOKER SET EXHAUST SYSTEM MODEL Rebel Series 27391HKR All mid and long length Rebels, 80"+ & 96"+ Softail, Bagger, Dyna and Sportster 27394HKR All short length Rebels, 80"+ & 96"+ Softail, Bagger, Dyna and Sportster Troublemaker Series 27341HKR All Troublemaker pipes, 80"+ & 96"+ Softail, Dyna and Sportster 27393HKR 2.25" Drag Pipes, 2004 designs 27815HKR Softail, short even, straight, 80" HKR Softail, short even, straight, 96" HKR Softail, mid even, straight, 80" HKR Softail, mid even, straight, 96" HKR Softail, mid, slash, 80" HKR Softail, mid, slash, 96" HKR Dyna, short even, straight, 80" HKR Dyna, short even, straight, 96" HKR Dyna, mid even, straight, 80" HKR Dyna, mid even, straight, 96" HKR Dyna, mid, slash, 80" HKR Dyna, mid even, straight, 80" HKR Dyna, mid even, straight, 96" HKR Dyna, short even, straight, 80" HKR Dyna, short even, straight, 96" HKR Dyna, mid, slash, 80" HKR Dyna, mid, slash, 96" HKR Dyna, mid, slash, 96" HKR 2.25" Drag Pipes, early designs 27806HKR Softail, long staggered, straight, 80" HKR Softail, long staggered, straight, 96" HKR Softail, long even, straight, 80" HKR Softail, long even, straight, 96" HKR Softail, short staggered, straight, 80" HKR Softail, short staggered, straight, 96" HKR FXR, long staggered, straight, 80" HKR FXR, long staggered, straight, 96" HKR FXR, long even, straight, 80" HKR FXR, long even, straight, 96" HKR FXR, short staggered, straight, 80" HKR FXR, short staggered, straight, 96" HKR Dyna, long staggered, straight, 80" HKR Dyna, long staggered, straight, 96" HKR Dyna, long even, straight, 80" HKR Dyna, long even, straight, 96" HKR Dyna, short staggered, straight, 80" HKR Dyna, short staggered, straight, 96" HKR Sportster, Hi/Low (discontinued) 27812HKR Sportster, long staggered, straight 27813HKR Sportster, short staggered, straight 2.25" DRAG PIPES WITH NO AVAILABLE CARTRIDGES: QUIET CARTRIDGE HOOKER SET EXHAUST SYSTEM MODEL NA 27817HKR Softail, short, slash, 80"+ NA 27818HKR Softail, short, slash, 96"+ NA 27825HKR Dyna, short, slash, 80"+ NA 27826HKR Dyna, short, slash, 96"+ STANDARD COMPETITION REPLACEMENT BAFFLES FOR REBELS, TROUBLEMAKERS AND FOURBIDDENS STD. COMPETITION HOOKER BAFFLE EXHAUST SYSTEM MODEL 27395HKR Standard replacement baffle Softail, Dyna and Sportster Mid-Long Rebel 27397HKR Standard replacement baffle Softail, Dyna and Sportster Short Rebel 27398HKR Standard replacement baffle Softail, Dyna and Sportster Troublemaker 27399HKR Standard replacement baffle Softail FourBiddens 18

3 TUNED FLOW Components & Accessories FISH TAIL TIP HKR FISH TAIL TIP W/ ADAPTER HKR Turn your Tuned Flow Turn system into a Fish Tail system with the turn of an allen head wrench HKR is to retro-fit straight cut Tuned Flow mufflers. Sold separately TURN OUT TIP HKR TURN OUT TIP W/ ADAPTER HKR 27280HKR is to retro-fit straight cut Tuned Flow mufflers. Sold separately INTERNAL BAFFLE FOR TUNED FLOW SYSTEMS OR SLIP-ON 27243HKR STRAIGHT CUT ALUMINUM RETAINER HKR ADAPTER RETAINER 27291HKR (for use with turnout or fish tail tips) Turn your Tuned Flow Turn or Fish system into a straight cut system with the turn of an allen head wrench. Sold separately CAM COVER BRACKET For users of Carlini Torque Arms 27231HKR FXR models CAM COVER BRACKET For users of Carlini Torque Arms 27232HKR EVO Dyna models 2 INTO COLLECTOR HEAT SHIELD SYSTEM 27224HKR 27604/ HKR 27605/ HKR 27609/ HKR 27610/ HKR 27613/ HKR 27617/ HKR 27620/ HKR 27621/27721 Notice: Installation of aftermarket exhaust products on motorcycles subject to E.P.A. noise and emissions regulations may not comply with local and federal standards. Installers should consult local and/or federal authorities to determine the suitability of these systems for their area. Hooker assumes no liability for systems installed on bikes subject to these regulations. Important: Check available ground and cornering clearance on any new exhaust system. It may be less than your stock exhaust. Lowered motorcycles require special attention. Care must be taken while cornering or when transitioning to inclined surfaces to avoid making system contact with the pavement causing loss of control of the motorcycle. TECH LINE:

4 Mild Steel U-Bends, J-Bends & Straight Tubing MILD STEEL MANDREL BENDS Hooker 16 & 18 gauge 180 o bends are available in many combinations of radius, tube diameter and length, to suit the most discriminating header builder. All Hooker bends are made on the industry's most up-to-date mandrel bending machines to ensure smooth wrinkle-free bends with no crimping HKR J-bend 180 º MANDREL U-BENDS TUBE SIZE PART NO. GAUGE O.D. RADIUS LEG A LEG B (in.) (in.) (in.) (in.) 12200HKR / HKR / HKR / HKR / HKR HKR / HKR / HKR / HKR* HKR* / HKR* / HKR / HKR / HKR / HKR HKR / HKR* HKR* / * Minimum order quantity 4 bends per part number. MILD STEEL STRAIGHT TUBING Hooker 16 or 18 gauge straight tubing is available in 5-foot lengths. Part No. Gauge Diameter O.D. (in.) 15500HKR / HKR HKR /8 180 º MANDREL J-BENDS TUBE SIZE PART NO. GAUGE O.D. RADIUS LEG A LEG B (in.) (in.) (in.) (in.) 12520HKR /8 2 1 / HKR / HKR / HKR / HKR /2 2 1 / HKR /2 2 1 / HKR / HKR / HKR / HKR / HKR /8 2 1 / HKR /8 2 1 / HKR /8 2 1 / HKR / HKR / HKR / HKR /4 2 1 / HKR / HKR /4 2 1 / HKR / HKR / HKR / HKR / HKR /8 2 1 / HKR /8 2 1 / HKR / HKR / HKR HKR HKR / HKR HKR HKR / HKR / HKR /4 3 1 / HKR /4 3 1 / HKR / HKR /8 3 1 / HKR /8 3 1 / HKR / HKR / HKR / HKR / HKR* HKR* * Minimum order quantity 4 bends per part number HKR TECH LINE:

5 Stainless J-Bends, Tubing & Alignment Weld Sleeve STAINLESS J-BEND AND TUBING Hooker has popular sized smooth finished ready to be polished 180 O J-bends and straight tubing in aircraft quality.049 thick 300 series stainless. Headers fabricated from Hooker stainless components will last longer in high temperature, high fatigue and corrosive applications with less weight HKR Hooker stainless bends are mandrel bent not press bent. Mandrel bending, on the most up-to-date bending machines, maintains a consistent inside diameter for maximum flow; press bending will crush the pipe easily reducing volume by more than 10%. STAINLESS 180 O MANDREL J-BENDS TUBE SIZE PART NO. O.D. (IN.) RADIUS (IN.) LEG A (IN.) LEG B (IN.) 32540HKR 1 5 /8 2 1 / HKR 1 5 / HKR 1 3 /4 2 1 / HKR 1 3 / HKR 1 7 / HKR 1 7 /8 2 1 / HKR HKR HKR 2 1 / HKR 2 1 / HKR 2 1 / HKR 2 1 /4 3 1 / HKR STAINLESS STRAIGHT TUBING TUBE SIZE WALL PART NO. O.D. (IN.) THICKNESS LENGTH 35600HKR 2 1 / ft. ALIGNMENT WELD SLEEVE ALIGNMENT WELD SLEEVE Our "Alignment Weld Sleeve" allows the fabricator to align, hold and weld two pieces of mild steel tube without help. Because no rod is needed, the welder has a free hand. The "Alignment Sleeve" assures a perfectly aligned joint with no weld slag inside to reduce the tube diameter and restrict air flow. Perfect alignment and just the right amount of welding material results in a very professional looking weld. Weld Sleeves are packaged 20 sleeves per bag. HEADER TUBE HEADER TUBE PART NO. TUBE SIZE O.D. (IN.) 12101HKR 1 1 /2-1 5 / HKR 1 3 / HKR 1 7 / HKR HKR 2 1 /8 30

6 Heat Shield Application Guide HEAT SHIELDS You love your Hooker pipes just like you love your Hooker headers. The problem, well, they have too many miles of road rash. The nicks, dents and boot goo have done a number on the finish. Well, Hooker is now offering individual heat shields and Darksides pipe assemblies separately. They are available for either the # 1 (forward) or # 2 (rear) pipes and are ready to bolt up to the engine. Your flanges, clamps, c-clips, and baffle can all be re-used. You may want to pick up a new set of head port gaskets at the dealer if yours are worn. Strap them on and fall in love with your Hookers all over again. FEATURES/BENEFITS: Direct bolt-on replacement Make your system look new again at a fraction of the price Makes lay down repairs more affordable Hooker s 1-piece heat shield design make replacement easy HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR #1 HEATSHIELD FOR 27813HKR #2 HEATSHIELD FOR 27813HKR #1 HEATSHIELD FOR 27803HKR #2 HEATSHIELD FOR 27803HKR #1 HEATSHIELD FOR 27900/ HKR #2 HEATSHIELD FOR 27900/ HKR #1 HEATSHIELD FOR 27900/ HKR #2 HEATSHIELD FOR 27900/ HKR #1 HEATSHIELD FOR 27901/ HKR #2 HEATSHIELD FOR 27901/ HKR #1 HEATSHIELD FOR 27901/ HKR #2 HEATSHIELD FOR 27901/ HKR #1 HEATSHIELD FOR 27901/ HKR #2 HEATSHIELD FOR 27901/ HKR HKR #2 HEATSHIELD FOR 27902/ HKR HKR #2 HEATSHIELD FOR 27902/ HKR HKR #1 HEATSHIELD FOR 27902/ HKR HKR #2 HEATSHIELD FOR 27902/ HKR BWRHKR #1 HEATSHIELD FOR BWRHKR (BAKER 300 CONVERSION) BWRHKR #2 HEATSHIELD FOR BWRHKR (BAKER 300 CONVERSION) HKR #1 HEATSHIELD FOR 27902/ HKR HKR #2 HEATSHIELD FOR 27902/ HKR HWRHKR #1 HEATSHIELD FOR HWRHKR (BIG DOG HARDTAIL) HWRHKR #2 HEATSHIELD FOR HWRHKR (BIG DOG HARDTAIL) SWRHKR #1 HEATSHIELD FOR SWRHKR (BIG DOG SOFTAIL) TECH LINE:

7 Heat Shield Application Guide SWRHKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR #2 HEATSHIELD FOR SWRHKR (BIG DOG SOFTAIL) #1 HEATSHIELD FOR 27903/ HKR #2 HEATSHIELD FOR 27903/ HKR #1 HEATSHIELD FOR 27903/ HKR #2 HEATSHIELD FOR 27903/ HKR #1 HEATSHIELD FOR 27904/ HKR #2 HEATSHIELD FOR 27904/ HKR #1 HEATSHIELD FOR 27904/ HKR #2 HEATSHIELD FOR 27904/ HKR #1 HEATSHIELD FOR 27915/ HKR #2 HEATSHIELD FOR 27915/ HKR #1 HEATSHIELD FOR 27915/ HKR #2 HEATSHIELD FOR 27915/ HKR #1 HEATSHIELD FOR 27916/ HKR #2 HEATSHIELD FOR 27916/ HKR #1 HEATSHIELD FOR 27916/ HKR #2 HEATSHIELD FOR 27916/ HKR #1 HEATSHIELD FOR 27916/ HKR #2 HEATSHIELD FOR 27916/ HKR #1 HEATSHIELD FOR 27917/ HKR #2 HEATSHIELD FOR 27917/ HKR #1 HEATSHIELD FOR 27917/ HKR #2 HEATSHIELD FOR 27917/ HKR #1 HEATSHIELD FOR 27917/ HKR #2 HEATSHIELD FOR 27917/ HKR #1 HEATSHIELD FOR 27918/ HKR #2 HEATSHIELD FOR 27918/ HKR #1 HEATSHIELD FOR 27918/ HKR #2 HEATSHIELD FOR 27918/ HKR #1 HEATSHIELD FOR 27919/ HKR #2 HEATSHIELD FOR 27919/ HKR #1 HEATSHIELD FOR 27919/ HKR #2 HEATSHIELD FOR 27919/ HKR #1 HEATSHIELD FOR 27925/ HKR #2 HEATSHIELD FOR 27925/ HKR #1 HEATSHIELD FOR 27925/ HKR #2 HEATSHIELD FOR 27925/ HKR #1 HEATSHIELD FOR 27926/ HKR #2 HEATSHIELD FOR 27926/ HKR #1 HEATSHIELD FOR 27926/ HKR #2 HEATSHIELD FOR 27926/ HKR #1 HEATSHIELD FOR 27926/ HKR #2 HEATSHIELD FOR 27926/ HKR #1 HEATSHIELD FOR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR HKR BHKR BHKR HKR HKR HKR HKR HKR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR 27400/ HKR #2 HEATSHIELD FOR 27400/ HKR #1 HEATSHIELD FOR 27400/ HKR #2 HEATSHIELD FOR 27400/ HKR #1 HEATSHIELD FOR 27400/ HKR #2 HEATSHIELD FOR 27400/ HKR #1 HEATSHIELD FOR 27402/ HKR #2 HEATSHIELD FOR CHROME 27400/ HKR #1 HEATSHIELD FOR 27402/ HKR #2 HEATSHIELD FOR 27402/ HKR #1 HEATSHIELD FOR 27402/ HKR #2 HEATSHIELD FOR 27402/ HKR #1 HEATSHIELD FOR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR HKR #2 HEATSHIELD FOR HKR #1 HEATSHIELD FOR 27604/27704HKR #2 HEATSHIELD FOR 27604/27704 HKR #1 HEATSHIELD FOR 27605/27705HKR #2 HEATSHIELD FOR 27605/27705HKR #1 HEATSHIELD FOR 27609/27709 HKR #2 HEATSHIELD FOR 27609/27709 HKR #1 HEATSHIELD FOR 27610/27710HKR #2 HEATSHIELD FOR 27610/27710HKR #1 HEATSHIELD FOR 27620/27720HKR #2 HEATSHIELD FOR 27620/27720HKR #1 HEATSHIELD FOR 27621/27721HKR #2 HEATSHIELD FOR 27621/27721HKR #1 HEATSHIELD FOR 27622/27722HKR #2 HEATSHIELD FOR 27622/27722HKR #1 HEATSHIELD FOR 27623/27723HKR #2 HEATSHIELD FOR 27623/27723HKR #2 H/P & HEATSHIELD ASSEMBLY FOR 27622/27722HKR #2 H/P & HEATSHIELD ASSEMBLY FOR 27623/27723HKR TROUBLEMAKER SOFTAIL # 2 H/P & HEATSHIELD ASSEMBLY, straight TROUBLEMAKER SOFTAIL # 2 H/P & HEATSHIELD ASSEMBLY, slash TROUBLEMAKER SOFTAIL # 2 H/P & HEATSHIELD ASSEMBLY, scallop TROUBLEMAKER DYNA # 2 H/P & HEATSHIELD ASSEMBLY, straight TROUBLEMAKER DYNA # 2 H/P & HEATSHIELD ASSEMBLY, slash TROUBLEMAKER DYNA # 2 H/P & HEATSHIELD ASSEMBLY, scallop 32

8 Heat Shield Application Guide HKR HKR HKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR DHKR TROUBLEMAKER SPORTSTER # 2 H/P & HEATSHIELD ASSEMBLY, straight TROUBLEMAKER SPORTSTER # 2 H/P & HEATSHIELD ASSEMBLY, slash TROUBLEMAKER SPORTSTER # 2 H/P & HEATSHIELD ASSEMBLY, scallop TROUBLEMAKER SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 80, STRAIGHT TROUBLEMAKER SOFTAIL DARKSIDES #2 H/P & HEATSHIELD ASSEMBLY 80, STRAIGHT TROUBLEMAKER SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 96, STRAIGHT TROUBLEMAKER SOFTAIL DARKSIDES #2 H/P & HEATSHIELD ASSEMBLY 96, STRAIGHT TROUBLEMAKER SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 80, SLASH TROUBLEMAKER SOFTAIL DARKSIDES #2 H/P & HEATSHIELD ASSEMBLY 80, SLASH TROUBLEMAKER SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 96, SLASH TROUBLEMAKER SOFTAIL DARKSIDES #2 H/P & HEATSHIELD ASSEMBLY 96, SLASH TROUBLEMAKER SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 80, SCALLOP TROUBLEMAKER SOFTAIL DARKSIDES #2 H/P & HEATSHIELD ASSEMBLY 80, SCALLOP TROUBLEMAKER SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 96, SCALLOP TROUBLEMAKER SOFTAIL DARKSIDES #2 H/P & HEATSHIELD ASSEMBLY 96, SCALLOP REBEL SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 96, STRAIGHT REBEL SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 96, STRAIGHT REBEL SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 80, STRAIGHT REBEL SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 80, STRAIGHT REBEL SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 96, SLASH REBEL SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 96, SLASH REBEL SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 80, SLASH REBEL SOFTAIL DARKSIDES #1 H/P & HEATSHIELD ASSEMBLY 80, SLASH TECH LINE:

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