PARTS MANUAL AG60B & AG72B. Rotary Mower. ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas Alamo Group Inc.

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1 AG60B & AG72B Rotary Mower Published 03/04 Effective Serial No. A60B To Current Part No P Effective Serial No. A72B To Current PARTS MANUAL An Operator's Manual was shipped with the equipment in the Manual Canister. This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator's Manual is not with the equipment, contact your dealer or Servis-Rhino ( ) to obtain a Free copy before operating the equipment. ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas Alamo Group Inc.

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3 TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense! WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain.

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5 PARTS SECTION 2004 Alamo Group Inc. Parts Section -1

6 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered. 3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number, and the basic name of the part. 4. The Manufacturer reserves the right to substitute parts where applicable. 5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order. 6. The Manufacturer reserves the right to change prices without prior notice. NOTE: NOTE: Please refer to The Safety Section in the front of this Manual for the proper Part Number when ordering Replacement Safety Decals. Please note that the appearance of some parts may vary from the art or photographs shown in the manual. PARTS PARTS For maximum safety and to guarantee optimum product reliability, always use genuine Alamo Group Parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. Direct any questions regarding parts to: Alamo Industrial 1502 E. Walnut Seguin, Texas A60B/72B 03/ Alamo Group Inc. Parts Section - 2

7 PART NAME INDEX A-FRAME ASY, A60B & A72B... 4 BLADE CARRIER ASY CHAINGUARD ASY, FRONT CHAINGUARD ASY, REAR DOUBLE CHAINGUARD ASY, REAR SINGLE CHECK CHAIN ASY OPTION CLUTCH ASY P/N , A60B & A72B DEFLECTOR ASY, FRONT DEFLECTOR ASY, REAR DRIVELINE ASY P/N , STD CAT IV... 9 GEARBOX ASY, P/N GEARBOX SHIELD ASY, A60B & A72B... 8 OFFSET HITCH ADAPTER OPTION SKID SHOE ASY, A60B & A72B... 5 TAILWHEEL - CASTER FORK ASY - S/N A60B / A72B & DOWN TAILWHEEL - CASTER FORK ASY - S/N A60B / A72B & UP TAILWHEEL MOUNTING ASY - S/N A60B / A72B & DOWN TAILWHEEL MOUNTING ASY - S/N A60B / A72B & UP Alamo Group Inc. Parts Section 3

8 A-FRAME ASY, A60B & A72B ITEM PART NO. QTY. A60B QTY. A72B DESCRIPTION A-FRAME LEG, A A-FRAME LEG, A REAR BRACE, A REAR BRACE, A TOGGLE LINK LOCKNUT BOLT BOLT WASHER, HARDENED LOCKNUT BOLT LYNCH PIN CLIP WRIST PIN, CAT II BUSHING 2005 Alamo Group Inc. Parts Section 4

9 SKID SHOE ASY, A60B & A72B ITEM PART NO. QTY. DESCRIPTION SKID SHOE, LH OR RH LOCKNUT 3 2A BOLT FLATWASHER 2005 Alamo Group Inc. Parts Section 5

10 GEARBOX ASY, P/N Alamo Group Inc. Parts Section 6

11 GEARBOX ASY, P/N ITEM PART NO. QTY. DESCRIPTION GEARBOX ASY, COMPLETE GEARBOX MAIN HOUSING LOCKWASHER LOCKNUT BEARING CAP, INPUT SHAFT,INPUT SEAL A/R SHIM A/R SHIM, A/R SHIM, ADJUSTMENT.004 OR.1M A/R SHIM, ADJUSTMENT.010 OR.25M SPACER GEAR MOUNT OUTPUT SPACER CAP, OUTPUT LOCKWASHER BOLT BLADE HUB COTTER PIN FLANGE NUT, SLOTTED SEAL, OUTPUT A/R GASKET,.004 OR.1M A/R GASKET,.010 OR.25M SHAFT OUTPUT SUPER BEARING,TIMKEN GEAR,13 TOOTH BEARING ADJUSTING NUT COTTER PIN BEARING PLUG, OIL LEVEL SEALING WASHER SPACER,INPUT SHAFT GEAR,19 TOOTH VENT PLUG, W/ SEALING WASHER 2005 Alamo Group Inc. Parts Section 7

12 GEARBOX SHIELD ASY, A60B & A72B ITEM PART NO. QTY. DESCRIPTION SHIELD WELDMENT, A60B & A72B SHIELD BRACKET, A60B & A72B 3 5F WINGNUT WASHER LOCKWASHER BOLT 7 5F WINGNUT INSPECTION COVER PLATE BOLT WASHER LOCKNUT 2005 Alamo Group Inc. Parts Section 8

13 DRIVELINE ASY P/N , STD CAT IV ITEM PART NO. QTY. DESCRIPTION DRIVELINE ASY, W/CLUTCH F/ A60B OR A72B YOKE, QD W/ SLIDE COLLAR UNIVERSAL JOINT, (X-KIT) SPRING PIN YOKE, F/ INNER TUBE TUBE, INNER TUBE & SLEEVE WLDMNT, OUTER YOKE, F/ OUTER TUBE CLUTCH ASY SHIELD HALF ASY, OUTER SHIELD HALF ASY, INNER SLIDE COLLAR KIT, F/ ITEM BEARING RING SCREW SUPPORT BEARING GREASE FITTING 2005 Alamo Group Inc. Parts Section 9

14 CLUTCH ASY P/N , A60B & A72B ITEM PART NO. QTY. DESCRIPTION CLUTCH ASY, A60B & A72B FLANGE YOKE FRICTION DISC HUB, 1-3/4" X 20 SPLINE ID THRUST PLATE BELLVILLE SPRING BOLT LOCKNUT LOCKNUT BOLT 2005 Alamo Group Inc. Parts Section 10

15 BLADE CARRIER ASY. ITEM PART NO. QTY. DESCRIPTION BLADE PAN, ROUND A60B & A72B BLADE, FAN F/ A60B S/N & DOWN BLADE SET, FAN F/A60B S/N & UP BLADE, FAN F/ A72B S/N & DOWN BLADE SET, FAN F/A72B S/N & UP BLADE BOLT LOCKNUT WASHER, HARDENED BLADE WASHER WASHER 8 5JRC LOCKNUT, TOPLOCK BLADE BAR, (FORMED) BLADE BAR, (UNFORMED) BLADE HUB BOLT BOLT NOTE: Blades changed from standard offset to deeper offset. The purpose of the change was to lower the minimum cutting of the mower. The blades will work on earlier or later s/n mowers but the blades cannot be mixed as to part numbers, both blade on blade MUST have same part numbers Alamo Group Inc. Parts Section 11

16 DEFLECTOR ASY, FRONT ITEM PART NO. QTY. A60B QTY. A72B DESCRIPTION DEFLECTOR ASY, FRONT A60B DEFLECTOR ASY, FRONT A72B DEFLECTOR BRACKET, A60B DEFLECTOR BRACKET, A72B RUBBER PANEL, A60B RUBBER PANEL, A72B BOLT LOCKNUT BOLT FLATWASHER LOCKNUT WOOD WASHER FLATWASHER 2005 Alamo Group Inc. Parts Section 12

17 DEFLECTOR ASY, REAR ITEM PART NO. QTY. A60B QTY. A72B DESCRIPTION DEFLECTOR ASY, REAR A60B DEFLECTOR ASY, REAR A72B DEFLECTOR WLDMNT, LH A60B DEFLECTOR WLDMNT, LH A72B DEFLECTOR WLDMNT, RH A60B DEFLECTOR WLDMNT, RH A72B RUBBER PANEL, REAR A60B RUBBER PANEL, REAR A72B DEFLECTOR BAR, REAR A60B DEFLECTOR BAR, REAR A72B BOLT 6 7B BOLT FLATWASHER LOCKNUT MOUNT PLATE, RH A60B & A72B MOUNT PLATE, LH A60B & A72B 2005 Alamo Group Inc. Parts Section 13

18 CHAINGUARD ASY, FRONT ITEM PART NO. QTY. A60B QTY. A72B DESCRIPTION C/G ASY, SINGLE LH (A60B) C/G ASY, SINGLE LH (A72B) C/G ASY, SINGLE RH (A60B) C/G ASY, SINGLE RH (A72B) C/G ASY, DOUBLE LH (A60B) C/G ASY, DOUBLE LH (A72B) C/G ASY, DOUBLE RH (A60B) C/G ASY, DOUBLE RH (A72B) LOCKNUT BOLT CORNER DEFLECTOR, LH OR RH WASHER LOCKNUT BOLT 2005 Alamo Group Inc. Parts Section 14

19 CHAINGUARD ASY, REAR SINGLE ITEM PART NO. QTY. A60B QTY. A72B DESCRIPTION C/G ASY SINGLE, REAR A60B C/G ASY SINGLE, REAR A72B C/G SECTION ASY, SINGLE A60B C/G SECTION ASY, SINGLE A72B DEFLECTOR WLDMNT RH A60B DEFLECTOR WLDMNT, RH A72B DEFLECTOR WLDMNT, LH A60B DEFLECTOR WLDMNT LH A72B SIDE MOUNT PLATE RH A60B OR A72B SIDE MOUNT PLATE LH A60B OR A72B BOLT 7 7B BOLT FLATWASHER LOCKNUT 2005 Alamo Group Inc. Parts Section 15

20 CHAINGUARD ASY, REAR DOUBLE ITEM PART NO. QTY. A60B QTY. A72B DESCRIPTION C/G ASY COMPLETE REAR A60B C/G ASY COMPLETE REAR A72B CHAIN GUARD BRACKET A60B CHAIN GUARD BRACKET A72B DEFLECTOR WLDMNT, RH A60B DEFLECTOR WLDMNT, RH A72B DEFLECTOR WLDMNT, LH A60B DEFLECTOR WLDMNT, LH A72B CORNER MOUNT PLATE, RH CORNER MOUNT PLATE, LH BOLT 7 7B BOLT FLATWASHER LOCKNUT CHAIN, 5 LINKS ROD, F/ RETAINING CHAINS SPACER BOLT 2005 Alamo Group Inc. Parts Section 16

21 OFFSET HITCH ADAPTER OPTION ITEM PART NO. QTY. DESCRIPTION OFFSET HITCH ADAPTER ASY ADAPTER MAINFRAME WLDMNT BRACE BAR BRACE LUG & CHAIN WLDMNT AJUSTABLE LIFT LUG WLDMNT WRIST PIN 6 7A BOLT 7 15B WASHER, PLAIN BUSHING 9 5JRC LOCKNUT 10 3W6 2 RETAINING PIN 11 7A BOLT LOCKWASHER NUT 14 7AH BOLT SPACER 16 5JRC LOCKNUT, THIN DEFORMED 17 7AH BOLT LOCKNUT BUSHING 2005 Alamo Group Inc. Parts Section 17

22 CHECK CHAIN ASY OPTION ITEM PART NO. QTY. DESCRIPTION CARRIER CHAIN ASSEMBLY CARRIER ADJUSTMENT STRAP BOLT NUT LOCKWASHER 2005 Alamo Group Inc. Parts Section 18

23 TAILWHEEL - CASTER FORK ASY - S/N A60B / A72B & DOWN ITEM PART NO. QTY. DESCRIPTION WHEEL ASY & CASTER FORK TIRE & WHEEL ASY W/ HUB ASY A 1 TIRE, LAMINATED B 1 WHEEL HALVES W/ BOLTS C 1 HUB W/BRG CUPS&GREASE FITTING D REF HUB ASY, W/BRGS,SEALS COMPLETE G 2 BEARING CUP BEARING CONE E 2 SEAL 8 17C1792B 1 GREASE FITTING, THREADED GREASE FITTING, DRIVE IN 9 7A BOLT 10 7A BOLT LOCKWASHER LOCKWASHER NUT CASTER FORK WELDMENT C2C 2 SHOULDER BUSHING SLEEVE D2B 2 DUST CAP SPACER BUSHING D2A 1 BOLT,SPINDLE 19 15B WASHER, PLAIN 20 15B WASHER, PLAIN 21 5E NUT, SLOTTED / COTTER PIN ROLL PIN H 1 TIRE & WHEEL ASY LESS HUB 2005 Alamo Group Inc. Parts Section 19

24 TAILWHEEL - CASTER FORK ASY - S/N A60B / A72B & UP ITEM PART NO. QTY. DESCRIPTION CASTER FORK & WHEEL ASY H 1 WHEEL & TIRE ASY A 1 TIRE, 4 X 8 LAMINATED B 1 WHEEL 4 X 8, W/NUTS HUB, 4 BOLT BEARING, CUP & CONE SEAL GREASE FITTING BOLT 9 7A BOLT, HEX HEAD FLATWASHER LOCKWASHER NUT, HEX A 1 CASTER FORK WELDMENT BUSHING, SPINDLE STEP DUST CAP SPINDLE BOLT FLATWASHER 18 15B FLATWASHER SPINDLE NUT COTTER PIN COTTER PIN 2005 Alamo Group Inc. Parts Section 20

25 TAILWHEEL MOUNTING ASY - S/N A60B / A72B & DOWN ITEM PART NO. QTY. DESCRIPTION CASTER WHEEL & FORK ASY (W/ITEM 14) GREASE FITTING R 1 POSITIONING BRACKET LOCKNUT BOLT LOCKNUT BOLT 11* TAIL WHEEL BEAM (53-11/16" LONG) 12 15B FLATWASHER (IN ITEM 1) COTTER PIN (IN ITEM 1) CASTER FORK ONLY (IN ITEM 1) Note * : Measure tailwheel beam from center of beam pivot bolt (item 10) hole to center of caster fork shaft to find length. This tailwheel beam is 6" longer than the old one, the 6" was added to length to clear the chainguard deflectors that were added Alamo Group Inc. Parts Section 21

26 TAILWHEEL MOUNTING ASY - S/N A60B / A72B & UP ITEM PART NO. QTY. DESCRIPTION TAILWHEEL BEAM, A60B TAILWHEEL BEAM, A72B R 1 POSITIONING BRACKET 3 15B WASHER COTTER PIN CASTER FORK WELDMENT LOCKNUT BOLT BOLT LOCKNUT CASTER FORK WHL ASY W/ITEMS 3,4 & Alamo Group Inc. Parts Section 22

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28 LIMITED WARRANTY 1. LIMITED WARRANTIES 1.01.Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser ( Purchaser ) and warrants for six months to the original commercial or industrial purchaser ( Purchaser ) that the goods purchased are free from defects in material or workmanship Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, or which has served its normal life. This limited warranty does not apply to any part of any internal combustion engine, or expendable items such as blades, shields, guards, or pneumatic tires except as specifically found in your Operator s Manual Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer. 2. REMEDIES AND PROCEDURES This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase Purchaser claims must be made in writing to the Authorized Dealer ( Dealer ) from whom Purchaser purchased the goods or an approved Authorized Dealer ( Dealer ) within 30 days after Purchaser learns of the facts on which the claim is based Purchaser is responsible for returning the goods in question to the Dealer If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will: (a) (b) Repair or replace the defective goods or part(s) or Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer. The choice of remedy shall belong to Manufacturer Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for the goods or part(s) from the Dealer to the designated factory. 3. LIMITATION OF LIABILITY MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING, BUT NOT LIMITED TO, ANY INDIRECT, SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY. NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES, MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED. 4. MISCELLANEOUS Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein Applicable law may provide rights and benefits to purchaser in addition to those provided herein. KEEP FOR YOUR RECORDS ALAMO INDUSTRIAL ATTENTION: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine identification when applying for warranty. Alamo Industrial Implement Model Serial Number Date Purchased Dealer ATTENTION: READ YOUR OPERATOR'S MANUAL ALAMO INDUSTRIAL An Alamo Group Company 1502 E. Walnut Seguin, Texas

29 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT ( Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: 1. Provide a Roll-Over-Protective Structure that meets the requirements of this Standard; and 2. Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C; and 3. Ensure that each employee uses such Seatbelt while the tractor is moving; and 4. Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS. REQUIRED OF THE OPERATOR 1. Securely fasten seatbelt if the tractor has a ROPS. 2. Where possible, avoid operating the tractor near ditches, embankments, and holes. 3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces. 4. Stay off slopes too steep for safe operation. 5. Watch where you are going - especially at row ends, on roads, and around trees. 6. Do not permit others to ride. 7. Operate the tractor smoothly - no jerky turns, starts, or stops. 8. Hitch only to the drawbar and hitch points recommended by the tractor manufacturer. 9. When the tractor is stopped, set brakes securely and use park lock, if available. Keep children away from danger all day, every day... Equip tractors with rollover protection (ROPS) and keep all machinery guards in place... Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.

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