Donor Bikes The kit is designed to fit Honda CB250N & CB400N Superdreams made from 1978 to 1984,

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1 HON 0/00N KIT INFORMTION What s in the Kit? The kit is made up of modules. You can buy the complete kit or individual modules as you progress with your project. Each module is supplied complete with step by step instructions to guide you through the build process. If you do get stuck there is help on hand via our technical support service. Frame & Seat Module ll metalwork needed to alter the frame and relocate the battery. Fully upholstered leather covered single seat. Fibreglass Seat ase lloy Trim Panels 0 PRT NUMER _P0 -P -P -P -P-LH -P-RH -GF00 -UH00 _UH00 -P -P ESRIPTION ridging racket ssy attery Support Plate ssy Number Plate racket ssy Seat Latch Frame Side Panel LH Side Panel RH Seat ase Moulding Seat Pad - ase Seat Pad - ack Spacer - Seat Nuts Spacer - Indicators Rear Light M x utton With Flange M x utton Hd M x utton Hd M x utton With Flange M Plain washer Large ia M Plain Washer M Nyloc Nut M x utton Hd Tie Wrap lock FE RER KITS esigned by 0 pproved by ate ate 0//0 opyright Instrument Module Stainless steel console. Mini Speedo & Tacho. (MPH or KMPH) LE warning lights. hecked by THIS RWING ELONGS TO FE RER KITS N MUST NOT E OPIE WITHOUT 0 FRME & SET SSEMLY -00-M0 / PRT NUMER ESRIPTION -P Instrument Support Plate -P Instrument Top Plate ssy Instrument - Speedometer Instrument - Tachometer LE mm Orange LE mm Green LE mm lue LE mm Red M Nylock Nut M x 0 utton Flange Hd M Plain Washer M x utton Hd M Plain Washer M Nyloc Nut M x utton Hd Top Yoke - From onor ike Ignition Switch - From onor ike FE RER KITS esigned by hecked by pproved by ate 0//0 opyright THIS RWING ELONGS TO FE RER KITS N MUST NOT E OPIE WITHOUT ate INSTRUMENT ONSOLE -00-M0 PRT NUMER -P- -P- -P- -P / ESRIPTION Exhaust Pipe RH Exhaust Pipe LH Exhaust ollar entre Stand Stop Exhaust Gasket Exhaust Pipes Stainless steel swept back header pipes mm iameter lamping collars Gaskets FE RER KITS esigned by opyright of hecked by pproved by ate ate 0//0 THIS RWING ELONGS TO FE RER KITS N MUST NOT E OPIE WITHOUT EXHUST PIPES -00-M0 /

2 0 lip-ons & Headlamp lip on handlebars ates style headlamp Headlamp mounting bracket lloy fork stanchion covers. Parts PRT NUMER -P -P -P List ESRIPTION Front Light racket Fork over Tube - Short Spacer - rake Splitter O RING lip On Handlebar LH lip On Handlebar RH Headlamp 0mm M x Hex Screw With Flange M x Hex Screw With Flange M Nyloc Nut rake Splitter lock (From onor ike) 0 FE RER KITS esigned by ate pproved by HELMP WITH LIP-ONS THIS RWING ELONGS TO FE RER KITS N MUST NOT E OPIE WITHOUT -00-M0 PRT NUMER X - P0 X-P0-RH X-P0-LH / ESRIPTION FRONT MUGUR LE Y racket RH Y racket LH Fork race Fork Gaiter able Guide M x utton With Flange M x utton With Flange M Nyloc Nut ate 0//0 opyright Fork race & Front Mudguard Fibreglass short blade mudguard lloy Y brackets, Tarozzi fork brace, Fork Gaiters able guides. hecked by FE RER KITS esigned by Rearsets Modified Honda footrest hangers Tarozzi rear sets. Rear brake cable conversion Rear brake switch. pproved by ate PRT NUMER -P -P -P ESRIPTION rake able nchor (rake End) rake able nchor (Lever End) Spacer - Rear rake Footrest Hanger - RH (From onor ike) Footrest Hanger - LH (From onor ike) Rearset Footrest LH Rearset Footrest RH rake Light Switch Tie Rod 0 ate 0//0 opyright hecked by FRONT MUGUR SSEMLY THIS RWING ELONGS TO FE RER KITS N MUST NOT E OPIE WITHOUT -00-M0 PRT NUMER / ESRIPTION Rear able levis M Nut M Nut (Left Hand) M x 0 ap Head M Nut M astle Nut Split Pin to suit levis Pin Split Pin for M astle Nut 0 FE RER KITS esigned by ate pproved by ate 0//0 opyright RERSETS SSEMLY THIS RWING ELONGS TO FE RER KITS N MUST NOT E OPIE WITHOUT -00-M0 hainguard Polished stainless steel. hecked by / PRT NUMER ESRIPTION -P hain Guard M x utton Hd Screw M X utton Hd Screw FE RER KITS esigned by opyright of hecked by pproved by ate ate 0//0 THIS RWING ELONGS TO FE RER KITS N MUST NOT E OPIE WITHOUT HIN GUR -00-M0 /

3 onor ikes The kit is designed to fit Honda 0N & 00N Superdreams made from to, What should I look for when choosing a donor bike? ppearance is not very important, and a scruffy bike is often cheaper. heck the frame and engine numbers match the registration document. If possible buy a bike that is a runner so that you can listen to the engine running before buying. heck the frame for rust heck the swinging arm for rust on the bridging piece and underneath. If you can run the engine check for battery charge, you should get about.v across the battery terminals. Twin discs are good but not essential, if the discs are less than mm thick they need replacing and are quite costly so haggle. heck the fork stanchions for rust on the working part they are also quite costly more haggling required. heck the colours of the oil of

4 Will the kit fit the M0 ustom? Unfortunately the frame on the M models is different so the RK parts are not suitable. What is involved in carrying out the conversion? The conversion requires that the rear of the frame is removed and replaced with the RK unit. The RK metalwork is pre - fabricated and can be bolted in position before finally welding in place. of

5 Is there any welding required? Yes, the new frame bracket will need to be welded in place re there instructions with the kit? Yes, there is a very detailed build manual provided with the kit. It takes you step by step through the whole process of building your bike. There are photographs of each stage in the build and it includes information about: Preparing the donor bike. Installing the kit parts. Wiring and connectors. Tips and Tricks. RK are also available by phone or to support you with more technical things you may not feel confident with. oes the metalwork come ready painted? No, because the parts have to be welded they are supplied in bare metal finish. It is assumed the frame will be re-painted after modification. oes the tank need to be altered? No, the kit uses the original tank. You may choose to remove the original Honda badges and fill over the mountings if you want a cleaner look. of

6 What equipment will I need to build the bike? If you have a shed, garage or workshop, tools such as spanners, screwdrivers etc and some understanding of mechanical processes you will be able to manage the build. Most of our customers enjoy the experience of creating their bikes. What do I do with all the parts after the strip down? Sell them! This will help to fund your project. How long does it take to supply the kit? We are currently quoting weeks delivery from receipt of deposit ( 00). The balance of the order value becomes due when the parts are ready to ship. We can send out parts as they become available if you want to get going quicker and will just add a little extra carriage charge for this service. of

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