Model 1O5O~ModéI 1040

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1 Model 1O5O~ModéI 1040 Case IH 1480 Case IH 1460 Chopper Drive Chopper Drive Operator s Manual 1994 Saskatoon, Saskatchewan Phone (306)

2 THANK YOU for purchasing a Redekop product. READ THIS MANUAL carefully to learn how to properly install and maintain your chopper. Failure to do so could result in personal injury or equipment damage. RIGHT AND LEFT sides are combine. determined by facing the back of the 1) Your new chopper, for the first time, combines a chaff spreader and a machine, enhancing both. straw chopper in one 2) Swing-away feature allows for easy access for combine adjustment 3) Special hammers: i) provide closer clearance to sicklés for fine cutting ii) provide greater air thrust to the extent that the entire chopper becomes a fan iii) utilize the angle of the hammer paddle, with respect to the stationary blade, to create a scissor action particularly significant in cutting tough straw. 4) Special moulded fins concentrate the air in a narrow, horizontal band ~4iich enhances the spreading capacity of the chopper. 5) Feed collection option - the spreading unit can be replaced with an outlet tube to blow the chopped feed, including the chaff, into a trailing wagon. REdEkop INdusTRiEs BASiC ChoppER MANUAl I 994

3 [itj r DO NOT DPENI WHILE COMBINE ~I~RUNNINC J Look and listen to ensure that all motion has ceased on combine before unlatching the safety lock on the chopper frame and swinging the chopper away from the combine. Flying chaff, stra.w and other debris may cause injury if chopper is opened before it has stopped rotating. Keep safety shield provided in place at all times. The Redekop chopper s placement on your combine has it s pulley/belt drive outside of the protection offered by existing combine shields. Contact with either the pulley or belt while chopper is running can cause serious injury. Keep hands and any other objects when combine is running. away from chopper Do not place hand between the chopper and seive when samples of chaff are to be obtained. A small scoop with a wooden handle should be fashened for this purpose and used with great care. The Redekop chopper draws a large amount of air from the combine and could easily draw in a hand or other object that is place too close to it s hammers. ~J!JtI ] l iiri.i lti liii I~LL STAY CLEAR OF SPREADING AREA AT ALL Keep all persons clear of the spreading or collecting unit at all times. Chaff and straw can be propelled to distances of 50 feet or more, and hard objects like stones much further still. REdEkop INdUSTRIES BASiC ClioppER MANUAL I 994

4 / Grease Hinge - Every 3 to 5 days / Grease Idler Hinge(s) - every 3 to 5 days Check Belts - Regularly Adjust tension and look for any cracks or other damage that may result in breakage. ~F Check Hammers - Regularly Check for wear of metal. Check for cracks or other apparent damage. Check clearance between hammers and sickles to make sure there is adequate space to operate properly. CAUTION: If one hammer breaks and the chopper must be run without a replacement, that hammer as well as the hammer directly opposite it must both be removed in order to keep the rotor in balance. CAUTION: Never replace only one hammer for wear or breakage, always replace them in opposite pairs. If vibration occurs, check for uneven wear on hammers and replace as required. / Check Sickles for. Wear and Breakage If a sickle blade breaks, simply turn the sickle bar down, remove that particular blade holder and replace the blade. Originally the blades are rivited but replacement can be fastened with bolts if desired. REdEkop INdusTRiEs BASIC ClioppER MANUAl I 994

5 Note: See next two pages for the particular settings required for each width of spread. Ensure ~a smooth transition between ~7 the two fins it is in contact with. this inner fin, ~ ~iex ~ back row of bolts: ~ isx ~4 bolts anc~ flange nuts with flat washers top anei bottom 14 1/2 fins 27 1/2 fins 2& fins 32 curved fins 34 curveci fins

6 Adjusting Fins for a 25 ft. Spread Pattern 1D~ For this spre~ciing wic~th, use turnbuckles to lower the en~ of the unit untfl there is ~ 1I4~ g~p between the spre&~er unit ~ncz~ chopper boc~y ~s shown. turnbuckle Note: These ~re suggestoti settings for ~ uniform spread. Some ~ddition~l adjustment m~y be necessary to account. for straw ~nd wind conditions. 0 Position bolts in highlighted positions. REdEkop INdUSTRiES BASIC ChoppER MANUAL 1994

7 ~IO!1rI~Od ~I1~I~!LI LM g~.jo1 1A0!1~!~0~ 0 ~UO! L~Q~ ~2L~!M ~U~M~ J~ JOr~l~0~ ~ ~q ic~w u~n!}2~ I!14I 1~ ~~LUO9 ~~ud9 w~oj~i~rn L? JOJ. L1!14~~c3 ~13~ng ~ ~ :z~o~ ~~66 1 JVflNV~A~ ~iddo~jd ~!svu s~piisnp~ji 1~ L ~L~OJ~ LWL~ J~L~!L~ J J_o )~o~l1 ~ 01. ~ UWIOIIDd poa~dg Jeloejo Jo.11 cc 0 JO1 SU!J 6u~4snIp~

8 Model 1050 Case IH 1480 Chopper Drive Assembly Instructions ~~~K~? INDUSTRIES Saskatoon, Saskatchewan Phone (306)

9 Preparing to Install the Redekop Chopper 1. Remove beaters from combine. 2. Remove the factory sieve pan from the combine and remove the hinge bar section and rubber bumper strip from this sieve pan (see Figure 1(a)). 3. Install the rubber strip, hinge bar, and 4 belting on the replacement sieve pan as shown in Figure 1(b). Use the taller mount brackets supplied with your chopper to install the rubber strip. 4. Reinstall new sieve pan onto combine. ~ oltthe pieces of 4 belting to the insi~1es of the sieve pan with 1/4 x 3/4 bolts using flat washers on the belting sic~e. Figure 1: Replacing the Factory Sieve Pan. 5. Position chopper mount frame underneath combine frame as shown in Figure Place upper frame members on combine frame and insert 3/4 x 14 bolts upwards through the frame and upper members. Use the grade 8-3/4 nuts (gold) and lockwashers to secure the bolts in place. IMPORTANT! - Ensure that the chopper frame is positioned so that the rearward edge of the combine tie-rod will not be obstructed by the angled section of the frame as shown in Figure 2(b). (b) Ensure that the chopper frame aloes not sit further forwar~1 than shown so that the tie rod is free to pivot. / Figure 2: Installing the Chopper Mount Frame. Mg led Fection REdEkop INdUSTRiES CsssIH ChOppER MANUAL GENERAl 1994 E

10 Installing the Redekop Chopper 1. Using a loader or forklift, lift the Redekop chopper into place as shown in Pigure 3. Align the pin sleaves of the hinge bar and chopper frame and insert the hinge pin from the top down through the hinge. 2. Grease the hinge after installation and periodically afterwards to avoid corrosion of the pin. insert~ hinge pin Lift chopper into place Sc, that th~ hinge bar anc~1 the chopper frame line up as shown. Figure 3: Installing the Redekop Chopper. 3. Install the plastic deflection shields on the chopper as shown in Figure 4. K., Attach the 1I& plastic shielci to chopper with 1/4 x 3/4 bolts. Use Attach 1/4 plastic triangle shiel~4s to chopper with 1/4 x 3/4 bolts, Use washers on the plastic si~1e. Figure 4: Installation of the plastic deflectors. 4. Bolt the chopper latch onto the frame using a 5/8 x 2-1/2 bolt and locknut (Figure 5). Tighten until snug but moveable. 5. The overcenter bolt can be turned in or out to adjust the holding tension as nessesary. 6. Install hairpin in the U bracket to pi~vent latch from opening. Figure 5: Installation of the plastic deflectors. REdckop INdUSTRIES CsscIH ChoppER MANUAL GENERAL 1994

11 Installing the Redekop Chopper 1. Drill 3/8 holes in combine beater pan to hold fin mounting plates (see FIgure 6 for assembly and Figure 7 for placement). Fasten these to the bottom side of the pan with 3/8 x 1 bolts. Fasten deflector fins with 5/16 x 3/4 bolts. 2. Fasten the 1/4 x 11 x 39 plastic deflector to combine with 1/4 self threading bolds on top, and 1/4 x 3/4 bolts on the sides. Side_View Combine ~e~ter ~rill 4 holes in coriibine pan to mount extension plates Figure 6: Installation of the internal deflectors. Top View Heavy concentration of straw Approximate location of fins to create an even feed of straw into chopper. Adjust as necessary. Figure 7: Placement of the internal deflectors. 3. Install the shaft monitor sensor as shown in Figure 8. Attach sensor bracket to one of the four bolts holding the bearing flange in place. l~emove sensor from spreader drive on combine ~ and attachtothe supplied sensor bracket as shown. Install sensor disk onto chopper shaft to line up with sensor. Figure 8: Installation of shaft monitor sensor. REd~kop NdUSTRIES CASEIH ChoppER MANUAl GENERAl 1994

12 Installing The Spreader Hood 1. Install the spreader hood on the chopper discharge spout as shown in Figure Attach the spreader fins to the spreader hood as illustrated in Figure 10. Use the position settings shown on page iv in this manual. Fasten spreader hood to chopper with 1/2 xl-1/4 bolts and lock nuts. Tighten these bolts leaving the hood free to move. Attach one end of the turnbuckles to inside of the hangers on the spreader hood with 1/2 xl-1/4 bolts. lockwashers, and nuts. Lift the spreader hood to the position showti and attach the free ends of the turnbuckles to the holes in the chopper side walls with 112 x1-1/4 bolts, lockwasliers, and nuts. Install the spreader fins to the spreader hood as illustrated in Figure 12, The chopper is shown here with the fins attached. Figure 9: Installation of the Spreader Unit Attach the inner fins with the t2oint forwerc~. Use 5/16 x314 Lwlts enc~ fi~nge nuts. Figure 10: Position of Spreader Fins on the Spreader Hood. REdEkop INdusTRiEs CA5EIH Cliopp~rs INsTAllATioN MANUAl GENERAl I 99~

13 Installing The Redekop Chopper Drive 1. Remove the main drive pulley from the combine. This pulley and the chopper drive pulley provided with this drive should be taken to a machinest. A groove is then machined in the combine drive pulley to accomodate the chopper drive pulley as shown in Figure Attach the chopper drive pulley to the main drive pulley as shown. rear view of engine conipert~ment rotor drive pulley (rearward pulley) rotor drive pulley support. stand combine side well Main Drive Pulley on Combine Remove this main drive pulley end have e srrtall groove mechined into its fece to metch the lip on the chopper drive pulley. Position the chopper drive pulley in the machined groove of the combine drive pulley end drill through pulley spokes to metch holes in chopper for 5/16~ bolts. Figure 11: Attaching the Chopper Drive Pulley to the Main Drive Pulley. REdEkop INdUSTRIES CASEIH 1680, ANd ChoppER MANUAl ChOPPER DRIVE I 994

14 Installing The Redekop Chopper Drive 1. Install the 9 upper idler bracket on to the side of the main drive pulley stand through the existing four bolt pattern in the stand (see Figure 12). Figure 12: Installation of the Upper Idler Bracket 2. Attach the sheave to the gear box using an SK 1-3/8 bushing (see Figure 13a). The sear box side of the pulley should be approximately 1-1/8 from the gear box frame when installed. 3. Move the two speed drive lever to the position shown in Figure 13b by drilling a new hole in its bracket as close to the forward edge as possible. 4. Hold the g.ear box frame in place (Figure 13) and mark accurately the center of the holes that require drilling (on many combines, the three holes in the gearbox upper brace match holes in the combine). Drill 15/32 holes on these centers and lasten the gear box frame in COIllt?IF1C two speed drive [ever gear ~,ox frame SK 1-3/8 bushing 2~11.O sheave (a) (b) Figure 13: Installation of the Gear Box Frame on the Combine. Special Gear Box installation and Maintenance Instructions REdEkop INdUSTRIES CASEIH 460, ANd 1480 ChoppER MANUAl ChoppER DRivE I 99~

15 Installing The Redekop Chopper Drive 1. The lower idler bracket is attached to the combine throu.gh existing holes in the support channel iron (see Figure 14a). Identify these holes and drill them out using a 15/32 bit. With the idler arm removed from the bracket, fasten the idler bracket to the channel iron using 7/16 x 1-1/4 bolts. 2. Drill the two holes throu~gh the face of the bracket into the combine wall using a 13/32 bit and fasten using 3/8~t x 1 tlange bolts. 3. Install the idler arm, tightener, and 9 double idlers to the bracket as shown in Figure 14b. (a) Figure 14: Installation of the Lower Tightener Unit. (b) 4. Install the chopper sheave and drive belts on the combine as shown in Figure 15. 1C124 L ~It (14b0 1C120 L ~t (14e0 2~ 15O b~it Inst~II 2~.O she~v~ wi St~ 1-1/2 L~ushirig on chopp6r shaft Figure 15: Belt Installation Schematic. REdEkop INdUSTRIES CASEIH 1460, ANd 1480 ChoppER MANUAL ChoppER DRIVE 1995

16 L.. Installation of Chopper Pulley Shield Install belt guards to keep belts on pulley while chopper Is swung to the side. Rotate until they are approximately 1I4~ from the pulley before tightening. bolt mounting brackets insic~ shl~ld as shown and attach to chopper after belt Is In place. (Use 3/& x IU bolts and flange nuts)

17 Installing Deflectors In Combine Side View Combine ~eatcr 1. Drill 3/8 holes in combine beater pan to hold fin mounting plates. Fasten these to the bottom side of the pan with 3/8 x 1 bolts. Fasten deflector fins with 5/1 6 x 3/4 bolts. 2. Fasten the 1/4 x 11 x 39 plastic deflector to combine with 1/4 self threading bolds on top, and 1/4 x 3/4 bolts on the sides. ~rill 4 holes in combine pan to mount extension plates Top View Heavy concentration of straw occurs in these two areas aiming in a leftward direction Approximate location of fins to create an even feed of straw into chopper. Adjust as necessary. RtdEkop INdUSTRIES CASEIH CI4oppER MANUAl Cl~oppER DRIVE

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