Concrete blast door NORFO TBS
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1 Application The NORFO TBS-20 and TBS-30 gas tight blast doors are approved by the Directorate of Civil Protection and Emergency Planning for securing external entries to shelters. Other applications are as explosion and pressure barriers at industrial process facilities. Design The door frame is made of solid angle iron with anchoring rods, and special hinge anchors. The door leaf is made of a pressed sheet steel frame with a joint groove for a rubber gasket, plus heavy reinforcement rods, locking levers and hinges. The hinges of the TBS-20 are equipped with bronze bearings, and the hinges of the TBS-30 are equipped with spherical roller bearings to ensure smooth operation. On delivery the door is primed with zinc-phosphate primer. TBS-20 single leaf doors can be delivered with revolvable threshold, for easy access for fork lifts etc. in peace time. Blast pressure protection level The doors are approved for the following blast loads of long duration: TBS-20, TBS.2-20/600 and TBS-30/600: 300 kpa initial pressure corresponding to1100 kpa reflected peak pressure. TBS.2-20/225 andtbs-30/225: 100 kpa initial pressure corresponding to 300 kpa reflected peak pressure. The doors withstand a considerably higher peak load of short duration. The TBS-20 has been tested under the NATO AC/258 storage subgroup at 1400 kpa dynamic pressure.the door has also been tested against a 500 lbs GP-bomb, detonated 2.5 m from the door, with 58 bar peak pressure. Thermal radiation Based on calculations, the temperature rise on the unexposed side of the door will be less than 250 degree Celsius when exposed to an ISO 834 fire for 4 hours. This corresponds to an A-240 classification. Locking device As standard, the outer locking lever is equipped with padlock fittings. On the inside, the door leaf is equipped with a chain lock to keep the lever closed. Optionally, the door can be supplied with an electro-magnetic lock. Other additional locking devices can be delivered in accordance with customer requirements. Installation The door, in closed position, must be fitted to the wall shuttering and solidly fastened. When the concrete wall has sufficiently set, the door leaf must be filled with concrete, with the door still in the closed position. See complete instructions page 5. Enquiries Please submit the following information with your enquiries and orders: Type, dimension, hinge side Optional equipment E
2 NORFO TBS 20 DOOR AND HATCH Free opening BxH (mm) The doors are also produced with height 2000 mm and 2200 mm as standard. Smaller dimensions are available on request. Door leaf bxh (mm) Transport weight Fixed threshold Revolvable threshold kgs 700x x x x x x x x x x x x x x x x x x x x E
3 NORFO TBS.2-20/225 & TBS.2-20/600 DOUBLE DOOR Free opening Door leaf Transport weight (kgs) BxH (mm) bxh (mm) TBS.2-20/225 (mm) TBS.2-20/600 (mm) TBS.2- TBS.2- t C t C 20/225 20/ x x x x x x x x x x x x E
4 NORFO TBS-30/225 & TBS-30/600 DOOR Free opening Door leaf Transport weight(kg) BxH (mm) bxh (mm) TBS-30/225 (mm) TBS-30/600 (mm) TBS- TBS- t A C t A C 30/225 30/ x x x x x x x x x x x x x x x x x x Other sizes can be supplied upon request. E
5 INSTALLATION INSTRUCTIONS Concrete Installation instructions Transport The doors/hatches are delivered packed on skids. Damages during transport should immediately be reported to: a) Forwarding Agent b) Supplier Installation When installing the door, the door leaf (without concrete) must be closed, and the levers set to the closed position. On delivery, the leaf is tack welded to the frame, and they shall not be separated until the installation is completed. The door must be mounted in the exact vertical and horizontal position. The frame shall be solidly fastened to the shuttering, so that no warping or displacement occurs during the pouring of the concrete. The frame is not stiff enough to avoid bending due to the static pressure from the wet concrete and must be supported. Distance between the floor and the door leaf shall be a minimum of 20 mm. Hinges shall be protected with plastic before the casting operation starts. Note! The security chain on the inside of the door must be taken off the handles, and nothing must be in the way of the handles so that the door can be opened from the outside after the casting. Shuttering and filling of the door leaf Use concrete C35 (35MPa) or better. Shuttering of the door leaf and filling of the concrete must not be done before the concrete around the door frame has sufficiently set and the correct strength is obtained. If it should be necessary to cast the ceiling before the door leaf, holes must be made in the ceiling to enable filling of the door afterwards. The shuttering of the door leaf must be tight, even and rigid. Proper support under the door leaf is obtained by a horizontal beam and wedges against the floor. Finishing work When the concrete has obtained the correct strength, remove the shuttering, and cut the tack welding between the leaf and the frame. Damages to the priming must be repaired with zinc-phosphate primer before final painting is applied. The gasket must not be painted. The hinges and the frame must be thoroughly cleaned, and all mobile parts lubricated. The part of the frame that meets the rubber gasket must be flat and completely free from cement remnants. Maintenance The door requires a minimum of maintenance. Annual inspection, cleaning, and lubrication is recommended. E
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