2013 Isuzu Truck 16.1
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1 2013 Isuzu Truck 16.1 NPR HD, NQR, NRR Diesel Electrical Symbols Symbol Meaning Symbol Meaning Symbol Meaning Fuse Electronic Parts Coil (Inductor), Solenoid Magnetic Valve Fusible Link Resistor Relay Fusible Link Wire Speaker Switch Buzzer Connector Switch Circuit Breaker Light-Emitting Diode Switch (Normal Close Type) Bulb Reed Switch Contact Wiring Double-Filament Bulb Condenser Battery Motor Horn Diode Variable Resistor Rheostat Vacuum Switching Valve 2013 Isuzu Truck
2 2013 Isuzu Truck 16.2 Abbreviations Abbreviation Definition Abbreviation Definition 6A/T 6-speed automatic transmission IG Ignition 4A/T 4-speed automatic transmission kw Kilowatt A/T Automatic transmission LH Left Hand ABS Anti-lock brake system LWB Long Wheelbase APP Accelerator pedal position M/T Manual Transmission ATF Automatic transmission fluid M/V Magnetic valve AUTO Automatic MAF Mass air flow BRKT Bracket MIL Check engine light C/B Circuit breaker OD Overdrive CKP Crankshaft position OPT Option CMP Camshaft position RWAL Rear Wheel Anti-lock Brake System COMB Combination PTO Power Take Off CONT Control RH Right Hand D.R.L. Day time running light RR Rear DC Direct Current SCV Suction control valve ECM Electronic control module ST Start ECT Engine coolant temperature STD Standard ECU Electronic control unit SW Switch EGR Exhaust gas reticulation SWB Short Wheelbase EHCU Electronic and hydraulic control unit TCM Transmission Control Module FL Fusible link V Volt FRT Front VSV Vacuum Switching Valve FT Fuel temperature W Watt (S) H/L Headlight W/ With HI High W/O Without IAT Intake air temperature W/S Weld splice IC Integrated circuit WOT Wide-open Throttle LO Low 2012 Isuzu Truck (Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
3 2013 Isuzu Truck 16.3 Wire Color Wiring All wires have color-coded insulation. Wires belonging to a system s main harness will have a single color. Wires belonging to a system s sub-circuits will have a colored stripe. Striped wires use the following code to show wire size and colors. Example: 0.5 G / R Red (Stripe Color) Green (Base Color) Wire Size (0.5 mm 2 ) 2013 Isuzu Truck (Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
4 2013 Isuzu Truck 16.4 (Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical) Abbreviations are used to indicate wire color within a circuit diagram. Refer to the following table. Color-Coding Meaning Color-Coding Meaning B Black BR Brown W White LG Light Green R Red GR Grey G Green P Pink Y Yellow LB Light Blue L Blue V Violet O Orange Wire Size The size of wire used in a circuit is determined by the amount of current (amperage), the length of the circuit, and the voltage drop allowed. The following wire size and load capacity are specified by AWG (American Wire Gauge). (Nominal size means approximate cross sectional area.) 2012 Isuzu Truck (Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
5 2013 Isuzu Truck 16.5 Nominal Cross Sectional Outside Allowable AWG Size Size Area (mm 2 ) Diameter (mm) Current (A) (Cross reference) Alternator Pulley Ratio NPR Diesel Engine : 1 alternator pulley to crankshaft pulley NPR-HD NQR NRR Diesel Engine : 1 alternator pulley to crankshaft pulley Additional information including complete chassis wiring schematics, connector locations, wire sizes, and pin connector diagrams can be obtained from our service web site wwww.isuzutruckservice.com. There is a nominal fee for this service Isuzu Truck (Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
6 2013 Isuzu Truck 16.6 (Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical) Grounding Point Location NOTICE: Abnormal phenomena of electrical components are considered resulted from defective grounding. In repair, be sure to inspect grounding points and to tighten all fastening parts surrounding the grounding points 2012 Isuzu Truck (Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
7 2013 Isuzu Truck 16.7 Grounding Point Location NOTICE: Abnormal phenomena of electrical components are considered resulted from defective grounding. In repair, be sure to inspect grounding points and to tighten all fastening parts surrounding the grounding points 2013 Isuzu Truck (Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
8 2013 Isuzu Truck 16.8 Grounding Point Location NOTICE: Abnormal phenomena of electrical components are considered resulted from defective grounding. In repair, be sure to inspect grounding points and to tighten all fastening parts surrounding the grounding points 2012 Isuzu Truck (Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
9 2013 Isuzu Truck 16.9 Grounding Point Location NOTICE: Abnormal phenomena of electrical components are considered resulted from defective grounding. In repair, be sure to inspect grounding points and to tighten all fastening parts surrounding the grounding points 2013 Isuzu Truck
10 2013 Isuzu Truck Rear Body Lamp Switch Rear Body Dome Lamp Switch is available as a: Port Installed Option IX2, Dealer Installed Option, and Body Company Installed Option. Installation Procedure PREPARATION Inspect and ensure all components are free from defects or damages. Rear Body Dome Lamp Switch Part Number PROCEDURE 1) Remove dash cover. (Figure 1) 2) Remove top filler plug from left side dash area. (Figure 2) 3) Insert - Rear Dome Lamp Switch in top hole. (Figure 3) 4) Attach black connector to switch. (Figure 4) 5) Ensure light illuminates when pressed. Depress to turn OFF. (Figure 5) 6) Re-install dash panel. (Figure 6) 7) Ensure that no scratches or damage have been made to dash panel Isuzu Truck (Vehicle Specifications Index Section NPR-HD, NQR, NRR Diesel Electrical continued on next page)
11 2013 Isuzu Truck NPR HD, NQR, NRR Body Room Light, I.D. and Marker Lamp, Connector Location and Circuit Diagram (continued) J-118 Rear Manufacture Connenctor-Connector End View Connector Part Information 4-WAY M (BLK) Pin Wire Color Circuit Function Number A LT GRN/ BLK BA48 Marker Light Voltage B RED IA17 Power Source Voltage C WHT/BLK IA28 Dome Light Voltage D BLK IX13 Ground Center Rear of the Last Crossmember Packard Body Pulg Connector Parts Chassis Housing ASM Terminal Terminal Seal Seal Body Housing ASM Housing Connector Seal Dummy Seal Isuzu Truck
12 2013 Isuzu Truck Fuse and Relay Location (interior) 2012 Isuzu Truck
13 2013 Isuzu Truck Relay Location (interior) 2013 Isuzu Truck
14 2013 Isuzu Truck Relay and Fuse Locatiosn (exterior) 2012 Isuzu Truck
15 2013 Isuzu Truck Headlights Low Beam (AT) 2013 Isuzu Truck
16 2013 Isuzu Truck Headlights High Beam (AT) 2012 Isuzu Truck
17 2013 Isuzu Truck Tail lights (AT) The connectors that match the end of frame tail and stop lamp harness can now be ordered through Isuzu & W-Series dealers. Chassis harness side part number Stop and tail lamp side part number Isuzu Truck
18 2013 Isuzu Truck Roof Marker Lights (AT) 2012 Isuzu Truck
19 2013 Isuzu Truck Roof Clearance Lights (AT) 2013 Isuzu Truck
20 2013 Isuzu Truck The connectors that match the end of frame tail and stop lamp harness can now be ordered through Isuzu & W-Series dealers. Rear Turn Signal Lights (AT) Chassis harness side part number Stop and tail lamp side part number Isuzu Truck
21 2013 Isuzu Truck Back Up Light Circuit (AT) 2013 Isuzu Truck
22 BLK KX01 Ground 2013 Isuzu Truck J-111 Backup Alarm Connector End View Back up Alarm Circuit (AT) Connector Part Information 2-WAY M (BLK) Pin Wire Color Circuit Function Color 1 RED/BLU KA23 Back Up Alarm Supply Voltage 2 BLK KX01 Ground Left Inner Frame Rail, Behind the Last Crossmember Chassis Side Connecotr Housings Terminal Seal TPA Matching Plug PED ASM Isuzu Truck
23 2013 Isuzu Truck Cigar Lighter Circuit (AT and MT) 2013 Isuzu Truck
24 2013 Isuzu Truck Radio Circuits 2012 Isuzu Truck
25 2013 Isuzu Truck Auxiliary Power Source Circuit Diagram 2013 Isuzu Truck
26 2013 Isuzu Truck Trailer Connector and Circuit Diagram 2012 Isuzu Truck
27 2013 Isuzu Truck Model Year N-Diesel Trailer Brake Controller Wiring and Activation and Trailer Wiring Connector Introduction: Begining with the 2011 Model Year NPR ECO-MAX, NPR-HD, NQR, and NRR feature integrated electronic trailer brake controller wiring and a dedicated chassis wiring harness for control of trailer stop, turn, and tail lamps. Note: the electronic brake controller is not supplied with the vehicle. Integrated Electronic Brake Controller Wiring and Activation: Wires for the electronic trailer brake controller are located behind the radio. To access these wire, remove the radio and DIN pocket from the dash, and pull out Wire Chart for the brake controller pigtail: Wire# Wire Color Wire Size (mm 2 ) Wire Size (AWG Approx) Description/Notes 1 Red/Green Red Red Supply power for brake controller (Fused to battery 20A; continuous max) Output signal from brake controller (rated max 20A continuous) Brake lamp signal (12V on when brake applied. Activated by relay R-9) 4 Black Ground (max continuous current 10A) The brake signal wire (Wire # 3) is activated by installation of a relay in the R-9 position in the center relay console located in the center of the dash just above floor level Isuzu Truck
28 2013 Isuzu Truck The R9 relay (P/N ) is not supplied with the vehicle. The relay can be ordered from your Authorized Isuzu Dealer s parts Department. R-9 relay position: The power supply for the trailer brake controller (Wire #1) is not energized from the factory. To power the brake controller, the brake controller harness power supply must be plugged in to the chassis power supply plug. 1) Locate the trailer brake controller power supply harness under the cab, behind the passenger-side head light: 2) Remove tape to expose the 2 connectors. The Grey connector is used to supply power to the trailer brake controller (Wire #1). This connector plugs in to the chassis trailer brake controller power supply. The Black connector is the output signal wire from the trailer brake controller (Wire #2) Isuzu Truck
29 2013 Isuzu Truck ) Unplug the harness. Connect the Black connector (Wire #2) to an extension wire of suitable length and route the wire to the rear of the vehicle. This wire is the trailer brake controller output signal wire. 4) Remove the tape from the wire with the Grey connector (Wire #1) and route this wire underneath of the right hand frame rail Isuzu Truck
30 2013 Isuzu Truck ) Locate the chassis side power supply harness. This connector is located just inboard of the right hand frame rail, beneath the ABS control module. 6) Remove tape and route chassis side power supply wire to brake controller power supply wire: 2012 Isuzu Truck
31 2013 Isuzu Truck ) Remove protective cover, and plug chassis side power supply harness into electronic trailer brake controller power supply connector (Wire #1). Secure harness to chassis with suitable tie strap. Trailer Wiring Connector There is a wiring harness that allows upfitter to control trailer lighting functions without having to splice into the vehicle tail lamp harness. The connector is located on the left hand frame rail (driver s side), to the rear of the transmission cross member. This connector is illustrated on the following page. The connector wires are the standard 4 wire electrical light system that is used on the chassis (separate stop and turn light). If the trailer has a 3 wire electrical system (combined stop and turn light ) a heavy duty tail light converter box will be necessary for proper trailer light integration Isuzu Truck
32 2013 Isuzu Truck Connectors and Componets H-172 Front Chassis Harness to Towing Converter Connector diagram: P Connector Part Information 8-Way F (BLK Upfitter Connector Connector Part Information R Way M (BLK) Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function 1 1 GRN MF02 Stop Lamp Voltage 2 2 GRN/RED BA04 Tail Lamp Voltage 3 3 GRN/BLK MF04 Left Turn Signal Voltage 4 4 GRN/WHT MF05 Right Turn signal Voltage 5 5 BLK MU01 Ground Not Used Not Used 8 8 RED/WHT MF01 Fuse FL-16 Supply Power Left Inner Side of the Frame Rail, Behind the Transmission Crossmember 2012 Isuzu Truck
33 2013 Isuzu Truck Trailer Connector Not Available Not Available 2013 Isuzu Truck
34 2013 Isuzu Truck Fuel Tank Sending Unit Resistance (In-Frame Tank & Side Frame Tank) Fuel Tank Sending Unit Resistance (In-Frame Tank) Fuel Tank Sending Unit Resistance (Side Frame Tank) 2012 Isuzu Truck
2012 Isuzu Truck 16.1
16.1 NPR, NPR HD, NQR, NRR Diesel Electrical Symbols Symbol Meaning Symbol Meaning Symbol Meaning Fuse Electronic Parts Coil (Inductor), Solenoid Magnetic Valve Fusible Link Resistor Relay Fusible Link
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