Fortress 1700 DT/TA. Three and Four Wheel Scooter

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1 Fortress 1700 DT/TA Three and Four Wheel Scooter Parts Manual Rev B Jan 2018

2 TABLE OF CONTENTS 1700DT/TA Scooters: Identify Which Model You Have... 3 Identifying Which Version of Scooter You Have Rev.1 or Rev Fortress 1700DT Assembly (3 Wheel)... 5 Fortress 1700DT Assembly (4 Wheel)... 6 Fortress 1700TA Assembly (3 Wheel)... 7 Fortress 1700TA Assembly (4 Wheel... 8 Front Wheel 10 Assembly... 9 Rear Wheel 10 Assembly Rear Bumper Assembly Top Console Assembly Rev Top Console Assembly Rev Bottom Console Assembly Tiller Assembly Tiller Strut Assembly Battery Cover Assembly Rear Motor Cover Assembly Front Frame Assembly (3 Wheel) Front Fork Assembly (3 Wheel) Front Cover Assembly (3 Wheel) Front Frame Assembly (4 Wheel) Front Cover Assembly (4 Wheel) Swingarm LH Assembly Swingarm RH Assembly Harnesses Rev Harnesses Rev Rear Frame Assembly 1700DT Rear Frame Assembly Top Rear Frame Bottom 1700DT Assembly Metric Rear Frame Bottom 1700DT Assembly Imperial SH Motor DT Assembly Rear Frame Assembly 1700TA Rear Frame Bottom 1700TA Assembly Transaxle Assembly TA Captain Seat Regular Assembly Captain Seat H/Back Assembly Armrest Adjustable Assembly Scooter Accessories Fortress 1700 DT/TA

1700DT/TA SCOOTERS: IDENTIFY WHICH MODEL YOU HAVE SERIAL OR ID NR PLATE Fortress 1700DT/TA scooters use a system on serial number plates to identify build dates and models.

As the first letter increases so does the year of manufacturing: K = 2007, L = 2008, M = 2009, N = 2010, P = 2011, Q = 2012, R = 2014, S = 2015, T = 2015, U = 2016 and so on.

3 1700DT/TA SCOOTERS: IDENTIFY WHICH MODEL YOU HAVE SERIAL OR ID NR PLATE Fortress 1700DT/TA scooters use a system on serial number plates to identify build dates and models. The serial plate (A) is located on an angled plate above the controller under the motor cover. The seat has to be removed to access this. The system: FIRST LETTER = Year. As the first letter increases so does the year of manufacturing: K = 2007, L = 2008, M = 2009, N = 2010, P = 2011, Q = 2012, R = 2014, S = 2015, T = 2015, U = 2016 and so on. SECOND LETTER = Project name common to the 1700DT/TA series. M = MAESTRO THIRD LETTER = Scooter type. T = 1700TA, D =1700DT FOURTH: The numbers = production sequence or batch. THERE ARE TWO REVISIONS OF THE 1700DT/TA SCOOTERS Many parts are common (plastics, frames, seating, wheels etc.), but other parts like electrical components (and even controller programming) are specific to a model type or revision for compatibility. Many of these parts are designed just not to fit preventing the wrong version from being installed (See Pg. 4): Rev. 1 was introduced in October 2007 and ended April Rev. 2 started in May 2009 and is the current running version. A 1700TA SERIAL OR ID NR PLATE Fortress 1700 DT/TA 3

IDENTIFYING WHICH VERSION OF SCOOTER YOU HAVE: REV.1 OR REV.2?

1700DT REV. 1 (start and end) serial numbers: KMD00001 MMD00052 1700TA REV. 1 (start and end) serial numbers: KMT00001 MMT00030 1700DT REV.2 (start): serial numbers: MMD00053 forwards, 1700TA REV.

1 (DISCONTINUED) Resistors wired in series with 2-wire conn. SWITCH SPEED SELECTOR Rev.2 (HC-14731092) Resistors Wired in parallel with 3-wire conn. Console/PCB CONSOLE ASSEMBLY - TOP Rev.

1 (HC-14731130) POTENTIOMETER THROTTLE Rev.2 (HC-14731131) Pot. same: reversed PURPLE & BLUE Wires Horn HORN FRONT Rev.1 (DISCONTINUED) Harnesses CABLE TILLER HARNESS Rev.

4 IDENTIFYING WHICH VERSION OF SCOOTER YOU HAVE: REV.1 OR REV.2? The differences can be identified by: (a) serial number and (b) visual inspection to electrical components (harnesses, potentiometer or console PCB). The older Rev.1: are now out of warranty. 1700DT REV. 1 (start and end) serial numbers: KMD00001 MMD TA REV. 1 (start and end) serial numbers: KMT00001 MMT DT REV.2 (start): serial numbers: MMD00053 forwards, 1700TA REV.2 (start): serial numbers: MMT00031 forwards FRONT END DIFFERENCES COMPONENT 1700 SERIES REV. 1 (DISCONTINUED) 1700 SERIES REV. 2 (CURRENT) Speed Switch SWITCH SPEED SELECTOR Rev.1 (DISCONTINUED) Resistors wired in series with 2-wire conn. SWITCH SPEED SELECTOR Rev.2 (HC ) Resistors Wired in parallel with 3-wire conn. Console/PCB CONSOLE ASSEMBLY - TOP Rev.1 (DISCONTINUED) Circuit board GREEN w/ 24-pin Molex conn. CONSOLE ASSEMBLY - TOP Rev.2 (HC ) Circuit board BLUE w/ 18-pin Molex conn Potentiometer POTENTIOMETER THROTTLE Rev.1 (HC ) POTENTIOMETER THROTTLE Rev.2 (HC ) Pot. same: reversed PURPLE & BLUE Wires Horn HORN FRONT Rev.1 (DISCONTINUED) Harnesses CABLE TILLER HARNESS Rev.1 (DISCONTINUED) CABLE MAIN HARNESS Rev.1 (DISCONTINUED) CHARGER PORT W/CABLE Rev.1 (DISCONTINUED) CABLE REAR HARNESS Rev.1 (DISCONTINUED) CABLE BATTERY HARNESS Rev.1 (DISCONTINUED) REAR SECTION DIFFERENCES Pot. same: reversed BLUE & PURPLE Wires HORN FRONT Rev.2 (HC ) rev. (+) & (-) CABLE TILLER HARNESS Rev.2 (HC ) CHARGER PORT W/CABLE Rev.2 (HC ) CABLE REAR HARNESS Rev.2 (HC ) CABLE BATTERY HARNESS Rev.2 (HC ) Controller Ver Firmware, Rev DT & 1700TA Ver. 2.0 Firmware, Rev DT & 1700TA Rear Light Harness HARNESS REAR LIGHT Rev.1 (DISCONTINUED) HARNESS REAR LIGHT ASSY Rev.2 (HC ) 1700 DT Differential DIFFERENTIAL W/40A27 SPROCKET (HC ) traditional 3/4 Fortress differential, rear bearings, housings, key stocks, retaining rings S/N: between KMD00001-MMD01000 METRIC DIFFERENTIAL DT (HC ) use of 20mm metric differential, metric bearings, key stocks and retaining rings S/N: NMD00001 onwards (April 2010). 4 Fortress 1700 DT/TA

5 FORTRESS 1700DT 3W ASSEMBLY 1 FRAME FRONT 3W ASSY R2 HC TILLER ASSY N/A 1 3 CONSOLE ASSY TOP N/A 1 4 CONSOLE ASSY BOTTOM N/A 1 5 STRUT TILLER ASSY N/A 1 6 BRACKET BASKET SUPPORT HC BASKET FRONT LARGE DT HC SIDE BOARD PLASTIC LT HC COVER FRONT 3W ASSY HC TILLER PROTECT PLASTIC HC MAT FLOOR 3W HC COVER BATTERY ASSY HC-04713B COVER MOTOR ASSY R2 HC KNOB M5 HC BUMPER REAR ASSY HC-04713D FRAME REAR ASSY DT R2 HC SEAT POST W/BUSHING HC SEAT ASSY CAPTAIN REG. HC-04713A FLAT WASHER METAL HC-WE LOCK NUT M10 X P1.25 HC-NN10P BUSHING 9.2MM LG HC FLAT WASHER METAL HC-WE BOLT M10 X 25MM LG HC-BH BUSH SHOULDER 4.7MM LG HC BUSH SHOULDER 11MM LG HC BUSHING 20.5MM LG HC SHAFT 85MM LG HC RETAINING RING HC-CE BOLT M8 X 50MM LG HC-BM LOCKNUT M8 X 20MM LG HC-NN08P FLAT WASHER METAL HC-WE SCREW M6 X 20MM LG HC-SD WASHER SPRING METAL HC-WS HORN REV.2 HC SIDE BOARD PLASTIC RT HC Fortress 1700 DT/TA 5

6 FORTRESS 1700DT 4W ASSEMBLY 1 FRAME FRONT 4W ASSY R2 HC TILLER ASSY N/A 1 3 CONSOLE ASSY TOP N/A 1 4 CONSOLE ASSY BOTTOM N/A 1 5 STRUT TILLER ASSY N/A 1 6 BRACKET BASKET SUPPORT HC BASKET FRONT LARGE DT HC SIDE BOARD PLASTIC LT HC COVER FRONT 4W ASSY HC TILLER PROTECT PLASTIC HC MAT FLOOR 4W HC COVER BATTERY ASSY HC-04713B COVER MOTOR ASSY R2 HC KNOB M5 HC BUMPER REAR ASSY HC-04713D FRAME REAR ASSY DT R2 HC SEAT POST W/BUSHING HC SEAT ASSY CAPTAIN H/BACK HC FLAT WASHER METAL HC-WE LOCK NUT M10 X P1.25 HC-NN10P BUSHING 9.2MM LG HC FLAT WASHER METAL HC-WE BOLT M10 X 25MM LG HC-BH BUSH SHOULDER 4.7MM LG HC BUSH SHOULDER 11MM LG HC BUSHING 20.5MM LG HC SHAFT 85MM LG HC RETAINING RING HC-CE BOLT M8 X 50MM LG HC-BM LOCKNUT M8 X 20MM LG HC-NN08P FLAT WASHER METAL HC-WE SCREW M6 X 20MM LG HC-SD WASHER SPRING METAL HC-WS HORN REV.2 HC SIDE BOARD PLASTIC RT HC Fortress 1700 DT/TA

7 FORTRESS 1700TA 3W ASSEMBLY 1 FRAME FRONT 3W ASSY R2 HC TILLER ASSY N/A 1 3 CONSOLE ASSY TOP N/A 1 4 CONSOLE ASSY BOTTOM N/A 1 5 STRUT TILLER ASSY N/A 1 6 BRACKET BASKET SUPPORT HC BASKET FRONT TA HC SIDE BOARD PLASTIC LT HC COVER FRONT 3W ASSY HC TILLER PROTECT PLASTIC HC MAT FLOOR 3W HC COVER BATTERY ASSY HC-04713B COVER MOTOR ASSY R2 HC KNOB M5 HC BUMPER REAR ASSY HC-04713D FRAME REAR ASSY TA R2 HC SEAT POST W/BUSHING HC SEAT ASSY CAPTAIN REG. HC-04713A FLAT WASHER METAL HC-WE LOCK NUT M10 X P1.25 HC-NN10P BUSHING 9.2MM LG HC FLAT WASHER METAL HC-WE BOLT M10 X 25MM LG HC-BH BUSH SHOULDER 4.7MM LG HC BUSH SHOULDER 11MM LG HC BUSHING 20.5MM LG HC SHAFT 85MM LG HC RETAINING RING HC-CE BOLT M8 X 50MM LG HC-BM LOCKNUT M8 X 20MM LG HC-NN08P FLAT WASHER METAL HC-WE SCREW M6 X 20MM LG HC-SD WASHER SPRING METAL HC-WS HORN REV.2 HC SIDE BOARD PLASTIC RT HC Fortress 1700 DT/TA 7

8 FORTRESS 1700TA 4W ASSEMBLY 1 FRAME FRONT 4W ASSY R2 HC TILLER ASSY N/A 1 3 CONSOLE ASSY TOP N/A 1 4 CONSOLE ASSY BOTTOM N/A 1 5 STRUT TILLER ASSY N/A 1 6 BRACKET BASKET SUPPORT HC BASKET FRONT TA HC SIDE BOARD PLASTIC LT HC COVER FRONT 4W ASSY HC TILLER PROTECT PLASTIC HC MAT FLOOR 4W HC COVER BATTERY ASSY HC-04713B COVER MOTOR ASSY R2 HC KNOB M5 HC BUMPER REAR ASSY HC-04713D FRAME REAR ASSY TA R2 HC SEAT POST W/BUSHING HC SEAT ASSY CAPTAIN REG. HC-04713A FLAT WASHER METAL HC-WE LOCK NUT M10 X P1.25 HC-NN10P BUSHING 9.2MM LG HC FLAT WASHER METAL HC-WE BOLT M10 X 25MM LG HC-BH BUSH SHOULDER 4.7MM LG HC BUSH SHOULDER 11MM LG HC BUSHING 20.5MM LG HC SHAFT 85MM LG HC RETAINING RING HC-CE BOLT M8 X 50MM LG HC-BM LOCKNUT M8 X 20MM LG HC-NN08P FLAT WASHER METAL HC-WE SCREW M6 X 20MM LG HC-SD WASHER SPRING METAL HC-WS HORN REV.2 HC SIDE BOARD PLASTIC RT HC Fortress 1700 DT/TA

9 FRONT WHEEL 10 ASSEMBLY 1 HUB FRONT WHEEL 10 HC TIRE FRONT 10 RIBBED THR. HC SPACER BUSH PLASTIC HC LABEL MAX. 3.5 BAR HC RIM OUTER 10 ALUM. HC RIM INNER 10" IRON HC TUBE INNER 10" HC SCREW M8 X 25MM HC-SH BEARING FRONT WHEEL HC SPRING WASHER METAL HC-WS NUT M8 X P1.25 HC-NA08P TIRE FRONT 10 FOAM FILLED HC WHEEL FRONT 10 ASSEMBLY HC , 3-8, 8-12 WHEEL FRONT 10 FOAM ASSY HC Fortress 1700 DT/TA 9

10 REAR WHEEL 10 ASSEMBLY 1 HUB REAR WHEEL 10 HC TIRE REAR 10 DIAMOND THR. HC SPACER BUSH PLASTIC HC LABEL MAX 3.5 BAR HC OUTER RIM 10" ALUM HC INNER RIM 10" IRON HC TUBE INNER 10" HC SCREW M8 X 25MM LG HC-SH SPRING WASHER METAL HC-WS NUT M8 X P1.25 HC-NA08P TIRE REAR 10 FOAM FILLED HC TIRE FRONT 10 FOAM FILLED HC WHEEL REAR 10 ASSEMBLY HC , 3-8, 8-12 WHEEL REAR 10 FOAM ASSY HC Fortress 1700 DT/TA

11 REAR BUMPER ASSEMBLY 1 PLATE METAL 4MM THK N/A 1 2 BUMPER REAR PLASTIC N/A 1 3 SCREW M5 X 8MM LG HC-SB REFLECTOR REAR HC BUMPER REAR ASSY HC-04713D00 1 Fortress 1700 DT/TA 11

12 NOTE: for use on newer models 1700 DT (MMD0053 forwards) & 1700TA (MMT00031 forwards) TOP CONSOLE ASSEMBLY - REV. 2 1 CONSOLE SPEED PLASTIC N/A 1 2 KEY PAD MEMBRANE Rev.2 N/A 1 3 SWITCH SPEED SELECTOR HC KNOB SPEED SELECTOR HC PCB BOARD Rev.2 HC SCREW M3 X 8MM LG HC-SN WASHER PVC HC-WP WIRE SPEED SELECTOR Rev.2 HC SPEED PLASTIC w/pad Rev.2 HC CONSOLE ASSEMBLY - TOP Rev.2 HC Fortress 1700 DT/TA

13 NOTE: For use on older models 1700DT (KMD00001-MMD00052) & 1700TA (KMT00001-MMT00030) TOP CONSOLE ASSEMBLY - REV. 1 (DISCONTINUED) 1 CONSOLE SPEED PLASTIC N/A 1 2 KEY PAD MEMBRANE Rev.1 N/A 1 3 SWITCH SPEED SELECTOR Rev.1 N/A 1 4 KNOB SPEED SELECTOR HC PCB BOARD Rev.1 N/A 1 6 SCREW M3 X 8MM LG HC-SN WASHER PVC HC-WP CONSOLE ASSEMBLY - TOP Rev.1 N/A 1 Fortress 1700 DT/TA 13

14 BOTTOM CONSOLE ASSEMBLY REV. 2 1A SHROUD FRNT CONSOLE RED HC R 1 1B SHROUD FRNT CONSOLE BLUE HC B 1 1C SHROUD FRNT CONSOLE BLK HC K 1 2A SHROUD REAR CONSOLE RED HC R 1 2B SHROUD REAR CONSOLE BLUE HC B 1 2C SHROUD REAR CONSOLE BLACK HC K 1 8 NUT M2.6 X P0.45 HC-NH26P CHARGER PORT W/CABLE Rev.2 HC LABEL CHARGER PORT HC N/S CHARGER PORT COVER Rev.2 HC A - 10 CONSOLE ASSY BOTTOM RED HC R 1 1B - 10 CONSOLE ASSY BOTTOM BLUE HC B 1 1C - 10 CONSOLE ASSY BOTTOM BLK HC K 1 NOTE: N/S = NOT SHOWN 14 Fortress 1700 DT/TA

15 TILLER ASSEMBLY 1A SHROUD TOP TILLER RED HC R 1 1B SHROUD TOP TILLER BLUE HC B 1 1C SHROUD TOP TILLER BLACK HC K 1 2 POTENTIOMETER THR. Rev.2 HC SCREW M4 X 16MM LG HC-SB PCB FUSE ASSY Rev.2 HC N/S FUSE 2.0A GLASS TYPE HC JACK PLUG RECEPT. Rev.2 HC HANDLEBAR W/PU WRAP HC BRACKET HANDLEBAR WLDM. HC SCREW M6 X 20MM LG HC-SR FLATWASHER METAL HC-WE LOCKNUT M6 X 20MM LG HC-NN06P BEARING NEEDLE N/A 1 12 BUSHING PLASTIC HC STEERING ROD HC BOLT M6 X 20MM LG HC-BH06020S 2 15 FLATWASHER HC-WR UNIVERSAL JOINT HC SCREW M6 X 25MM LG HC-SH06025S 1 18 FINGER CONTROL ASSY HC A - 18 TILLER ASSY Rev.2 RED HC R 1 1B - 18 TILLER ASSY Rev. 2 BLUE HC B 1 1C - 18 TILLER ASSY Rev. 2 BLACK HC K 1 N/S CONTACT JACKPLUG KEY HC NOTE: N/S = NOT SHOWN Fortress 1700 DT/TA 15

16 TILLER STRUT ASSEMBLY 1 TILLER COLUMN WELDMENT HC A SHROUD TILLER STRUT RED HC R 1 2B SHROUD TILLER STRUT BLUE HC B 1 2C SHROUD TILLER STRUT BLACK HC K 1 3 SCREW M4 X 20MM LG HC-SB SCREW M4 X 12MM LG HC-SB STRUT TILLER 30Kg HC BUSHING PLASTIC HC BUSHING THREADED - M6 HC-BA SCREW M6 X 13MM LG HC-SR ADJUSTABLE TILLER HANDLE HC LABEL PULL TILLER HC MAIN CABLE HARNESS Rev.2 HC EDGE PROTECTOR N/A 2 16 Fortress 1700 DT/TA

17 BATTERY COVER ASSEMBLY 1 COVER BATTERY PLASTIC N/A (SEE BELOW) 1 2 VELCRO HOOK 50mm LG HC HOLDER STRAP HC WASHER METAL HC-WE SCREW M3 X 10MM LG HC-SD REFLECTOR YELLOW HC LABEL CIRCUIT DIAGRAM (INSIDE) HC COVER BATTERY ASSY RED HC-04713B00R COVER BATTERY ASSY BLUE HC-04713B00B COVER BATTERY ASSY BLACK HC-04713B00K 1 Fortress 1700 DT/TA 17

18 MOTOR COVER ASSEMBLY 1 COVER MOTOR PLASTIC N/A (SEE BELOW) 1 4 SCREW M5 X 16MM LG HC-SN WASHER METAL HC-WE VELCRO HOOK 76MM LG HC VELCRO HOOK 50MM LG HC VELCRO HOOK 38MM LG HC LABEL CIRCUIT BREAKER HC A 1 13 LABEL ENGAGE/RELEASE HC A COVER MOTOR ASSY Rev.2 RED HC R B COVER MOTOR ASSY Rev.2 BLUE HC B C COVER MOTOR ASSY Rev.2 BLK HC K 1 2 LIGHT REAR ASSY RIGHT HC LIGHT REAR ASSY LEFT HC LIGHT BULB AMBER 24V5W HC LIGHT BULB CLEAR 24V5W HC HARNESS REAR LIGHT Rev.2 HC Fortress 1700 DT/TA

19 FRONT FRAME 3W ASSEMBLY 1 FRAME WELDMENT FRONT 3W HC FORK FRONT ASSY HC BUMPER FRONT W/PU WRAP HC BEARING 20mm x 42mm x 12mm HC RETAINING RING HC-CCS STRAP BATTERY W/BUCKLE HC RIVET POP N/A 8 8 SCREW M4 X 12MM LG HC-SD LOCKNUT M4 X 12MM LG HC-NN04P LATCH ASSEMBLY HC SCREW M6 X 30MM LG HC-BM WASHER FLAT METAL HC-WE LOCKNUT - M6 X P1.00 HC-NN06P VELCRO LOOP 76MM LG N/A 2 15 STRIP ELASTIC N/A 1 16 RIVET POP N/A 1 17 WASH FLAT METAL HC-WE FRAME FRONT 3W ASSY Rev.2 HC Fortress 1700 DT/TA 19

20 FRONT FORK 3W ASSEMBLY 1 FRONT WHEEL ASSY HC FLAT WASHER METAL N/A 2 3 SPRING WASHER N/A 2 4 SCREW M8 X 25MM LG N/A 2 5 AXLE FRONT WHEEL N/A 1 6 NUT M14 X P1.50 N/A 2 7 BOLT - M10 X 55MM LG N/A 2 8 LOCKNUT - M10 X P1.50 N/A 2 9 FLAT METAL WASHER N/A 2 18 BUSHING 41MM LG N/A 1 19 BUSHING 23MM LG N/A FRONT FORK 3W ASSEMBLY HC FRONT FORK 3W ONLY HC Fortress 1700 DT/TA

21 FRONT COVER 3W ASSEMBLY 1 COVER FRONT 3W PLASTIC RED HC R 1 1 COVER FRONT 3W PLASTIC BLUE HC B 1 1 COVER FRONT 3W PLASTIC BLK HC K 1 2 HEADLIGHT ASSY HC SCREW M5 X 8MM LG HC-SH LIGHT BULB CLEAR 12V5W HC COVER FRONT 3W ASSY RED HC R COVER FRONT 3W ASSY BLUE HC B COVER FRONT 3W ASSY BLACK HC K 1 5 SCREW PHILLIPS 4mm x 10mm HC-NSF Fortress 1700 DT/TA 21

22 FRONT FRAME 4W ASSEMBLY 1 FRAME WLDM. FRONT 4W HC BEARING 20mm x42mmx12mm HC STEERING ARM WELDM. HC RETAINING RING HC-CCS SWINGARM RH ASSY. HC SWINGARM LH ASSY. HC BUSHING PLASTIC 8MM LG HC SCREW M10 X 55MM LG HC-BH WASHER FLAT METAL HC-WE LOCKNUT M10 X P1.50 HC-NN10P WHEEL FRONT 10 ASSY HC LOCKNUT M12 X P1.75 HC-NN12P WASHER FLAT METAL HC-WE BOLT M8 X 125MM LG HC-BH WASHER FLAT METAL HC-WE WASHER FLAT PLASTIC HC-WP BUSHING PLASTIC 20MM LG HC COMPRESSION SPRING FRONT HC LOCKNUT - M8 X P1.25 HC-NN08P NUT M8 X P1.25 HC-NH08P SCREW M8 X 25MM LG HC-SH STRAP BATTERY W/BUCKLE HC RIVER POP N/A 8 24 TIE ROD ENDS/STUDS LH HC STEERING ROD HC NUT M8 X P1.25 HC-NH08125L 2 27 TIE ROD ENDS/STUDS RH HC LATCH ASSEMBLY HC SCREW M4 X 12MM LG HC-SD LOCKNUT M4 X P0.70 HC-NN04P BUMPER FRONT 4W HC SCREW - M8 X 16MM LG HC-SH WASHER FLAT METAL HC-WE WASHER SPRING METAL HC-WS VELCRO LOOP 76MM LG HC STRIP ELASTIC HC RIVET POP N/A 1 38 WASHER FLAT METAL HC-WE FRONT FRAME 4W ASSY Rev.2 HC Fortress 1700 DT/TA

23 FRONT COVER 4W ASSEMBLY 1A COVER FRONT 4W PLASTIC RED HC R 1 1B COVER FRONT 4W PLASTIC BLUE HC B 1 1C COVER FRONT 4W PLASTIC BLACK HC K 1 2 HEADLIGHT ASSY HC SCREW M5 X 8MM LG HC-SH MAT FOOT LH HC MAT FOOT RH HC VELCRO HOOK 76MM LG N/A 2 7 LIGHT BULB CLEAR 12V15W HC A - 7 COVER FRONT 4W ASSY RED HC R 1 1B - 7 COVER FRONT 4W ASSY BLUE HC B 1 1C - 7 COVER FRONT 4W ASSY BLACK HC K 1 8 SCREW PHILLIPS 4mm x 10mm HC-NSF Fortress 1700 DT/TA 23

24 SWINGARM LH ASSEMBLY 1 SWINGARM WELDMENT LH HC TIE ROD AXLE WELDMENT LH HC BEARING SWINGARM FRONT HC FLAT WASHER METAL HC-WE LOCKNUT M10 X P1.50 HC-NN10P PIVOT BOLT HC FLAT WASHER METAL HC-WE SWINGARM LH ASSEMBLY HC Fortress 1700 DT/TA

25 SWINGARM RH ASSEMBLY 1 SWINGARM WELDMENT RH HC TIE ROD AXLE WELDMENT RH HC BEARING SWINGARM FRONT HC FLAT WASHER METAL HC-WE LOCKNUT M10 X P1.50 HC-NN10P PIVOT BOLT HC FLAT WASHER METAL HC-WE SWINGARM RH ASSEMBLY HC Fortress 1700 DT/TA 25

NOTE: For use on newer models: 1700DT (MMD0053 forwards) & 1700TA (MMT00031 forwards) MAIN HARNESS R2 6 1 5 7 3 8 2 4 9 HARNESSES 1700DT/TA - REV.

2 HC-14732008 1 3 FUSE 10A - CHARGING HC-14532019 1 4 FUSE 5A - CONTROLLER HC-14530001 1 5 CABLE BATTERY HARNESS Rev.

26 NOTE: For use on newer models: 1700DT (MMD0053 forwards) & 1700TA (MMT00031 forwards) MAIN HARNESS R HARNESSES 1700DT/TA - REV. 2 1 CABLE TILLER HARNESS Rev.2 HC CABLE REAR HARNESS Rev.2 HC FUSE 10A - CHARGING HC FUSE 5A - CONTROLLER HC CABLE BATTERY HARNESS Rev.2 HC CIRCUIT BREAKER 50A HC BOOT CIRCUIT BREAKER HC HARNESS REAR LIGHT ASSY Rev.2 HC HORN FRONT Rev.2 HC N/S CHARGER PORT W/CABLE Rev.2 HC N/S BATTERY CABLE BLACK HC N/S BATTERY CABLE RED HC N/S = NOT SHOWN 26 Fortress 1700 DT/TA

NOTE: For use on older models 1700DT (KMD00001-MMD00052) & 1700TA (KMT00001-MMT00030) 1 2 3 6 4 8 10 7 5 9 1700 DT/TA HARNESSES - REV. 1 (DISCONTINUED) 1 CABLE TILLER HARNESS Rev.

27 NOTE: For use on older models 1700DT (KMD00001-MMD00052) & 1700TA (KMT00001-MMT00030) DT/TA HARNESSES - REV. 1 (DISCONTINUED) 1 CABLE TILLER HARNESS Rev.1 HC CABLE MAIN HARNESS Rev.1 N/A 1 3 CABLE BATTERY HARNESS Rev.1 N/A 1 4 CIRCUIT BREAKER 50A HC CABLE REAR HARNESS Rev.1 N/A 1 6 FUSE 10A - CHARGING HC FUSE 5A - CONTROLLER HC HARNESS REAR LIGHT Rev.1 N/A 1 9 HORN FRONT Rev.1 N/A 1 10 CHARGER PORT W/CABLE Rev.1 N/A 1 N/S TILLER PCB FUSE ASSY Rev.1 N/A 1 N/S BATTERY CABLE BLACK HC N/S BATTERY CABLE RED HC NOTE: N/A = NOT AVAILABLE N/S = NOT SHOWN Fortress 1700 DT/TA 27

28 REAR FRAME ASSEMBLY DT 1 COLLAR REAR METRIC 1700TA/DT HC WHEEL REAR ASSY HC WASHER FLAT METAL HC-WE LOCKNUT - M12 X P1.75 HC-NN12P FRAME REAR BOTTOM DT ASSY HC FRAME REAR TOP HC WASHER FLAT HC-WE SCREW M6 X 38MM LG HC-BA SCREW M6 X 13MM LG HC-SR BUSHING BRONZE 9.5MM LG HC DIFFERENTIAL SHROUD HC N/S KEYSTOCK METRIC HC-KES N/S RETAINING RING METRIC HC-CCS REAR FRAME ASSY DT Rev.2 HC NOTE: N/S = NOT SHOWN 28 Fortress 1700 DT/TA

29 REAR FRAME TOP ASSEMBLY 1 CONTROLLER DYNAMIC DR-90 HC SCREW M4 X 30MM LG HC-SD LOCKNUT M4 X P0.70 HC-NN04P FRAME REAR TOP WELDMENT HC LOCKNUT M8 X P1.25 HC-NH08P LOCKNUT M5 X P0.80 HC-NN05P SCREW M5 X 15MM LG HC-SC LATCHING HOOK HC WASHER FLAT METAL HC-WE BOLT M8 X 30MM LG HC-SH SHOCK ABSORBER REAR HC SCREW M6 X 38MM LG HC-BA SCREW - M6 X 13MM LG HC-BA VELCRO LOOP 76MM LG HC PEMNUT M5 X P0.80 HC-NR05P FRAME REAR TOP ASSY HC WHEN ORDERING A CONTROLLER ALWAYS PROVIDE THE SCOOTER SERIAL NUMBER SO THE CORRECT PROFILE CAN BE LOADED. Fortress 1700 DT/TA 29

30 NOTE: For use with 1700DT units S/N: NMD00001 (2010) onwards REAR FRAME BOTTOM DT ASSY REV. 2 - METRIC 1 FRAME REAR BOTTOM WLMT HC SH MOTOR ASSY DT HC MOTOR SPROCKET 27 TOOTH HC CHAIN ASSY DRIVE #55 HC BOLT M8 X 45MM LG HC-BH LOCKNUT M8 X P1.25 HC-NN08P PLUG PLASTIC HC WHEEL ANTITIP PLASTIC HC WASHER FLAT METAL HC-WE LOCKNUT M12 X P2.00 HC-NN12P BOLT M8 X 25MM LG HC-BH BOLT 3/8 X 19MM LG HC-SM HOLDER 3D BEARING DT HC BRACKET MOTOR MOUNT HC METRIC DIFFERENTIAL DT HC BEARING REAR METRIC HC-SB204GRBI 3 17 REAR BEARING HOUSING HC SPRING WASHER FLAT HC-WS FLAT WASHER METAL HC-WE FLAT WASHER METAL HC-WE FLAT WASHER METAL HC-WE CHAIN OFFSET LINK HC HUB EXTENSION HC COLLAR REAR METRIC HC METRIC KEYSTOCK HC-KES N/S RETAINING RING METRIC HC-CCS NOTE: N/S = NOT SHOWN 30 Fortress 1700 DT/TA

31 NOTE: For use on older models 1700DT S/N: KMD00001-MMD01000 ( ) REAR FRAME BOTTOM DT ASSY REV. 1 - IMPERIAL 1 FRAME REAR BOTTOM WLMT HC SH MOTOR ASSY DT HC MOTOR SPROCKET 27 TOOTH HC CHAIN ASSY DRIVE #55 HC BOLT M8 X 45MM LG HC-BH LOCKNUT M8 X P1.25 HC-NN08P PLUG PLASTIC HC WHEEL ANTITIP PLASTIC HC WASHER FLAT METAL HC-WE LOCKNUT M12 X P2.00 HC-NN12P BOLT M8 X 25MM LG HC-BH BOLT 3/8 X 19MM LG HC-SM HOLDER 3D BEARING DT HC BRACKET MOTOR MOUNT HC DIFFERENTIAL W/40A27 SPRK. HC BEARING REAR HC REAR BEARING HOUSING HC SPRING WASHER FLAT HC-WS FLAT WASHER METAL HC-WE FLAT WASHER METAL HC-WE FLAT WASHER METAL HC-WE CHAIN OFFSET LINK HC PLATE MOTOR MOUNT HC HUB EXTENSION HC REAR AXLE SPACER HC KEYSTOCK 3/16 X 15/16 HC N/S SET COLLAR 3/4 HC N/S RETAINING RING 3 / 4 HC N/S WASHER FLAT 5/8 CC HC NOTE: N/S = NOT SHOWN Fortress 1700 DT/TA 31

32 SH MOTOR DT ASSEMBLY 1 MOTOR SH GEAR SET REPL. HC MOTOR SH GASKET GEAR CASE HC MOTOR SH WOODRUF KEY HC KEYSTOCK 3/16 HC M10 X 1.25 HEXNUT THIN HC DYNAMIC BRAKE DISC HC STATIC BRAKE DISC HC BRAKE COMP SPRING HC STATIC BRAKE DISC RETAINING HC BRAKE SPOOL SHIMS HC MM WASHER BELLEVILLE HC BRAKE CAM PLATE W/ROD HC BRAKE SPOOL ASSY DT MOTOR HC M4 X 0.7 PHILIPS HD SCREW HC MICROSWITCH FOR SPOOL HC CARBON BRUSH SH MOTOR DT HC CAP BRUSH SH DT MOTOR HC CONNECTOR S-MOLEX 2 PIN HC ARMATURE SH MOTOR HC SPRING WASHER HC WASHER WAVE TENSION 19mm HC WASHER WAVE TENSION 28mm HC SCREW M6 X 140mm LG HC SCREW M6 X 30mm LG HC SCREW M6 X 90mm LG HC BRG SHAFT ARMATURE 6200Z HC BRG SHAFT ARMATURE 6202Z HC N/S SHIM BRAKE SET (x2) HC N/S GREASE FOR SH MOTOR HC N/S SEAL FOR MOTOR SHAFT HC SH MOTOR ASSY DT HC NOTE: N/S = NOT SHOWN 32 Fortress 1700 DT/TA

33 REAR FRAME ASSEMBLY TA 1 COLLAR REAR METRIC 1700TA/DT HC WHEEL REAR ASSY HC WASHER FLAT METAL HC-WE LOCKNUT - M12 X P1.75 HC-NN12P FRAME REAR BOTTOM TA ASSY HC FRAME REAR TOP HC WASHER FLAT HC-WE SCREW M6 X 38MM LG HC-BA SCREW M6 X 13MM LG HC-SR BUSHING BRONZE 9.5MM LG N/A 2 N/S KEYSTOCK METRIC HC-KES REAR FRAME ASSY TA Rev.2 HC Fortress 1700 DT/TA 33

34 REAR FRAME BOTTOM TA ASSEMBLY 1 FRAME REAR BOTTOM WLMT HC TRANSAXLE 1700TA ASSY HC-1474A BRACKET MOUNT TRANSAXLE HC WASHER FLAT METAL HC-WE BOLT M8 X 45MM LG HC-BH LOCKNUT M8 X P1.25 HC-NN08P PLUG PLASTIC HC WHEEL ANTITIP PLASTIC HC WASHER FLAT METAL HC-WE BOLT M8 X 45MM LG HC-BH TIP PVC HC EXTENSION BRAKE LEVER HC BUSHING 11MM LG HC SCREW M5 X 25MM LG HC-SR LOCKNUT M5 X P0.80 HC-NN05P FRAME REAR BOTTOM TA ASSY HC Fortress 1700 DT/TA

35 TRANSAXLE ASSEMBLY TA 1 TRANSAXLE GEARBOX HC MOTOR 10K TA HC K 1 3 BRAKE ASSEMBLY TA HC BRUSH MOTOR 10K TA HC CAP BRUSH MOTOR 10K TA HC PAD MOUNTING HC KEY TRANSAXLE HC-KES CONNECTOR S-MOLEX 2 PIN N/A 1 9 COVER BRAKE ASSEMBY TA HC N/S COLLAR METRIC HC TRANSAXLE ASSEMBLY TA HC-1474A000 1 Fortress 1700 DT/TA 35

36 CAPTAIN SEAT REGULAR ASSEMBLY 1 SEAT CAPTAIN REG. W/HEADREST HC-14552A SLIDER 4 ASSY COMPLETE HC SCREW M8 X 16MM LG HC-SR SEAT PLATE WELDMENT 4 POS HC LOCKNUT M8 X P1.25 HC-NN08P LEVER SEAT WELDMENT HC FLATWASHER PLASTIC HC-WP HANDWHEEL - M8 X 15MM LG HC-BT12M SCREW M8 X 30MM LG HC-SH FLATWASHER METAL HC-WE ARMREST ASSY LH ADJUSTABLE HC C 1 12 ARMREST ASSY RH ADJUSTABLE HC C 1 13 TIP PVC HC TENSION SPRING HC END CAP PLASTIC HC SEAT ASSY CAPTAIN REGULAR HC-04713A Fortress 1700 DT/TA

37 CAPTAIN SEAT H/BACK ASSEMBLY 1 SEAT CAPT H/BACK.W/HEADREST HC-14552C SLIDER 4 ASSY COMPLETE HC SCREW M8 X 16MM LG HC-SR SEAT PLATE WELDMENT 4 POS HC LOCKNUT M8 X P1.25 HC-NN08P LEVER SEAT WELDMENT HC FLATWASHER PLASTIC HC-WP HANDWHEEL - M8 X 15MM LG HC-BT12M SCREW M8 X 30MM LG HC-SH FLATWASHER METAL HC-WE ARMREST ASSY LH ADJUSTABLE HC C 1 12 ARMREST ASSY RH ADJUSTABLE HC C 1 13 TIP PVC HC TENSION SPRING HC END CAP PLASTIC HC SEAT ASSY CAPTAIN H/BACK HC DUE TO SAFETY AND DYNAMIC STABILITY THIS SEAT IS INTENDED FOR USE ONLY ON 4-WHEEL 1700 SERIES SCOOTERS. Fortress 1700 DT/TA 37

38 ARMREST ADJUSTABLE ASSEMBLY 1 ARMREST SUB HC ARMPAD FOAM CAPTAIN HC SCREW M6 X 10MM LG HC-SD WASHER SPRING METAL HC-WS WASHER FLAT METAL HC-WE BOLT M6 X 40MM LG HC-BH WASHER PLAT PLASTIC HC-WP LOCKNUT M6 X P1.00 HC-NN06P DETENT BUTTON HC-SP ARMPOST WELDMENT HC C 1 11 ARMPOST TUBE HC C 1 12 HANDWHEEL M8 X 15MM LG HC-BT12M ARMREST ASSY LH ADJUSTABLE HC C ARMREST ASSY RH ADJUSTABLE HC C 1 38 Fortress 1700 DT/TA

1 2 5 3 4 6 SCOOTER ACCESSORIES 1 CANE HOLDER ARM MOUNT HC-018373 1 2 SAFETY FLAG ASSEMBLY HC-018377 1 3 CHARGER BATT

(SPARE) HC-DWIZ-ADAP 1 N/S OXYGEN TANK HOLDER ARM MT HC-018374 1 N/S MIRROR ASSY LH MOUNT HC-04757002 1 N/S MIRROR ASSY

39 SCOOTER ACCESSORIES 1 CANE HOLDER ARM MOUNT HC SAFETY FLAG ASSEMBLY HC CHARGER BATT 24V 8A W/CONN HC SEAT SUSPENSION KIT HC PROGRAMMER HH DX KIT HC-DX-HHP 1 6 ADAPTER DWIZ HHP DYN (SPARE) HC-DWIZ-ADAP 1 N/S OXYGEN TANK HOLDER ARM MT HC N/S MIRROR ASSY LH MOUNT HC N/S MIRROR ASSY RH MOUNT HC N/S BATTERY U1 33Ah 8GU1 2 N/S BATTERY GR22NF 55Ah 8G22NF 2 NOTE: N/S = NOT SHOWN Fortress 1700 DT/TA 39

CHAPTER 10 : STERLING STAR PLUS

CHAPTER 10 : STERLING STAR PLUS Sterling Star range is a transportable rear wheel drive, three or four wheel electric powered Scoota with pneumatic tyres, rake adjustable tiller, upholstered seat with