1993 ENGINE PERFORMANCE Service & Adjustment Specifications. EuroVan
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1 Article Text ARTICLE BEGINNING 1993 ENGINE PERFORMANCE Service & Adjustment s EuroVan INTRODUCTION Use this article to quickly find specifications related to servicing and on-vehicle adjustments. This is a quick-reference article to use when you are familiar with an adjustment procedure and only need a specification. CAPACITIES BATTERY SPECIFICATIONS Amp Hr. Rating Primary Battery Secondary Battery FLUID CAPACITIES Quantity Auto. Trans. (Dexron-II) Dry Fill Qts. (5.6L) Refill (Oil Change) Qts. (3.0L) Auto. Trans. Final Drive (SAE 75W-90, G50 Synthetic Gear Oil) (1) Qts. (1.15L) Cooling System (Includes Heater) Qts. (11.5L) Crankcase (Includes Filter) Qts. (4.5L) Man. Transaxle (SAE 75-80/API GL-4 Or SAE 75W-90, G50 Synthetic Gear Oil) Qts. (3.0L) (1) - Dry fill capacity given. Use ONLY synthetic oil specified (Part No. G A2). No oil change is required. QUICK-SERVICE SERVICE INTERVALS & SPECIFICATIONS REPLACEMENT INTERVALS Component Miles
2 Article Text (p. 2) Air Filter... 30,000 Coolant... 30,000 Fuel Filter (1)... 15,000 Oil & Filter Spark Plugs... 30,000 (1) - Discard mini-fuel filter at 1000-mile maintenance interval. Install new copper gaskets. BELT ADJUSTMENT Serpentine Belt... (1) (1) - Serpentine belt tension is automatically adjusted by the tensioner. MECHANICAL CHECKS ENGINE COMPRESSION COMPRESSION SPECIFICATIONS Compression Ratio :1 Compression Pressure psi ( kg/cmý) Minimum Compression Pressure psi (7.0 kg/cmý) Maximum Variation Between Cylinders psi (3.0 kg/cmý) VALVE CLEARANCE NOTE: All models are equipped with hydraulic lifters. No adjustments are required. IGNITION SYSTEM IGNITION COIL IGNITION COIL RESISTANCE - 68øF (20øC) Primary Secondary EuroVan
3 HIGH TENSION WIRE RESISTANCE C - SPECIFICATIONS Article Text (p. 3) HIGH TENSION WIRE RESISTANCE Ohms Cap & Coil Suppressors Spark Plug Connector Suppressors SPARK PLUGS SPARK PLUG TYPE Bosch EuroVan... (1) N9BMC (1) - As per Volkswagen Technical Service Bulletin No , Group 28, the spark plugs listed in the owner's manual are incorrect. Use only the N9BMC Champion spark plugs listed in this table. SPARK PLUG SPECIFICATIONS Gap Torque In. (mm) Ft. Lbs. (N.m) EuroVan ( ) (25) FIRING ORDER & TIMING MARKS NOTE: To identify firing order and distributor rotation, see Fig. 1. Timing mark location is on flywheel. Timing pointer is on timing hole on transaxle bellhousing. Fig. 1: Firing Order & Distributor Rotation (2.5L) Courtesy of Volkswagen United States, Inc.
4 Article Text (p. 4) IGNITION TIMING NOTE: Always refer to underhood label for latest specifications. IGNITION TIMING (Degrees RPM) ÄÄÄÄÄ Checking Adjusting EuroVan (1) (3) - Using Scan Tester (VAG 1551) in BASIC ADJUSTMENT mode, engine oil temperature 176øF (80øC), and Blue engine coolant temperature sensor disconnected. ÄÄÄÄÄ IGNITION TIMING ADVANCE (Degrees RPM) California... (1) 2200 Other 49 States... (1) 2200 (1) - Vehicle NOT in BASIC ADJUSTMENT mode, engine oil temperature 176øF (80øC) and Blue engine coolant temperature sensor connected. FUEL SYSTEM FUEL PUMP NOTE: Fuel pump performance measures fuel pressure and volume availability, not regulated fuel pressure. FUEL PUMP PERFORMANCE ÄÄÄÄÄÄÄÄÄÄ Pressure Min. Vol. In 30 Sec. psi (kg/cm(ý) Pts. (L) EuroVan (1) (3.0) ( ) (1) - Using Adapter Cable (VAG 1348/3-2) between battery positive terminal and terminal No. 4 of fuel pump relay socket. Fuel pump energized, with volts at fuel pump and engine off. ÄÄÄÄÄÄÄÄÄÄ REGULATED FUEL PRESSURE ÄÄÄÄÄÄÄÄÄÄ At Idle At Idle w/vacuum w/o Vacuum psi (kg/cmý) (1) psi (kg/cmý)
5 Article Text (p. 5) EuroVan (2.5) (3.0) (1) - With vacuum hose disconnected from fuel pressure regulator. ÄÄÄÄÄÄÄÄÄÄ INJECTOR RESISTANCE INJECTOR RESISTANCE SPECIFICATIONS Ohms EuroVan With 2-Pin Connector... (1) With 6-Pin Connector (1) - Resistance is ohms for all 5 injectors. IDLE SPEED & MIXTURE IDLE SPEED & CO LEVEL Idle RPM CO Level % EuroVan (1) (1) - Idle speed and fuel mixture (CO level) are not adjustable. DASHPOT SPECIFICATION Gap between limiter (stop) screw and throttle lever must be " ( mm). END OF ARTICLE
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