DSM PRODUCT CATALOGUE

Transcription

1 DSM PRODUCT CATALOGUE Hand-held Nutrunners Nutrunners for Installation Handling Equipment Press-In Units Control Systems MEASURING TECHNOLOGY FROM DSM. ECONOMIC, EXACT, RELIABLE.

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3 Survey of DSM... 5 Hand-held nutrunners DSH 26 series DS 34-P series DSH 34 series DS 44-P series DSH 44 series Nutrunners for installation DS 26 series DS 34 series DS 44 series DS 57 series DS 80 series DS series Handling systems Handling equipment POSI Handling equipment POSI PosiControl PosiControl Socket boxes Press-in units QMP QMP 80 series QMP 100 series QMP 140 series Press-in units SMP SMP 300 series SMP 400 series SMP 500 series Control systems Basic modules DS-S, DS-L, DS-H, DS-V Control module MultiBasic Blue Control module MultiBasic Control module MultiClassic Control module MultiPro Reference measuring system Reference measuring system QS-Box Technical drawings Hand-held nutrunners DSH 26 series DS 34-P series

4 DSH 34 series DS 44-P series DSH 44 series Nutrunners for installation DS 26 series DS 34 series DS 44 series DS 57 series DS 80 series DS series Handling equipment GG GG GG Swivel arm long execution Swivel arm short execution PosiControl PosiControl Socket boxes ToolControl Press-in units QMP 80 series QMP 100 series QMP 140 series SMP 300 series SMP 400 series SMP 500 series Portal frame C-frame Control systems Basic Blue, Basic, Classic, Pro IO-Extension Reference measuring system QS-Box SCI module

5 Survey of DSM Torques ranging from 0,01 up to 2400 Nm Individual customised technology for millions of precise connections. Press-in force from 50 up to N 5

6 Tightening Technique Press-in Technique Measuring Technique Hand-held nutrunners Nutrunners for installation Tightening control units Handling systems Tightening workstations Press-in units Press-in control units Press-in workstations QA reference measurement system for calibration and monitoring DAkkS accredited calibration laboratory The company DSM Messtechnik GmbH was established in 1982 and is one of the leading manufacturers of tightening technique, press-in technique and measuring technique for efficient production and testing operations. We mainly deal with the automotive sectors but provide solutions to quite a few other industries as well. More than a thousand companies in Europe, South America and Asia are our customers. Our strength is the permanent continued development of our technologies and to customise these to individual requirements. So are e.g. in the tightening technique ten patents applied for DSM. We use our innovation to implement customised solutions for you or also to develop completely new solutions, if required. All DSM products are developed and manufactured at our head office in Aalen, Germany. Customer demands, discovered by e.g. our sales representatives on site, are an incentive for our electrical, mechanical and software engineers. They shortly turn these into marketable products. This product catalogue introduces you the versatile standard product range of DSM. Should you have further demands, we re looking forward to your inquiry. 6

7 DSM Tightening Technique 7

8 Modular design custom-fit technique. Motors Output Tightening tools of DSM are not only available in a great range of torques from 0,01 up to 2400 Nm, but also with various modules of motors and outputs. If is there for possible to receive the DSM high technology for nearly every application. NOK RUN OK 8

9 Tightening Technique DSM offers electrical hand-held nutrunners and those nutrunners to be installed for manual, automated and fully automated assembly processes. They are characterised by their proliferation of options, highest reliability and precision. The digital DS series The data transfer is made digitally by tightening tools of the DS series. The advantage: The nutrunner has an independent decentred intelligence and to that, only one connection cable is needed in the power class up to 60 Nm. Further distinctive details are the LED s at the tightening tool. These show the status of the tightening. The control electronic and the power pack are in the same case. Thanks to the plaintext menu navigation, the programming of the tightening control systems is especially easy to handle. DS series hand-held nutrunners DSH 26 DSH 34 DS 34-P DSH 44 DS 44-P 0,5/1/2/4 Nm 5/10/20 Nm 2,5/5/10/15 Nm 20/30/40/60 Nm 2,5/5/10/20/35 Nm DS series nutrunners for installation DS 26 DS 34 DS 44 0,5/1/2/4 Nm 2,5/5/10/15 Nm 2,5/5/10/20/35 Nm 9

10 DS series nutrunners for installation DS 57 DS 80 DS /70/90/140 Nm 220/300/420/500/600 Nm 900/1000/1500/2000/2400 Nm Tightening control systems MultiBasic Blue TA MultiBasic TA MultiClassic TA MultiPro TA 10

11 Fatigue-free working without error DSM technology for manual assembly. Torque free support is essential for fatigue-free working in assembly. To that, the position of the tool can be controlled with the aid of PosiControl positioning control unit or the positioning electronic PosiControl4. By this, a cost-effective observance of complex tightening sequences can be guaranteed. This relieves the operator and ensures hundred per cent manufacturing quality. 11

12 Handling Equipment Torque reaction arm POSI 1 POSI 1 GG-40 POSI 1 GG-150 POSI 1 GG-300 PosiControl PosiControl4 Three sizes available for max. 40/150/300 Nm Robust design out of aluminium pressure die castings and stainless steel shafts Base with three fixing holes and notch to clamp Counterweight by adjustable balancer Integrated eyelet for cable guide Optional position control with PosiControl or PosiControl4 Control of the operating position is made in the XY coordinates The position control is retrofittable at any time Positioning accuracy <0,2 mm in an inflexible system A Z-axis monitoring is available for the PosiControl as option Accessory: Monitoring Z-axis, customer-specific tool bracket, self-starter handle, ergo-handle Swivel arm POSI 2 POSI 2 PosiControl PosiControl4 Short execution: 750 mm; long execution: 1000 mm Robust and very light design by the combination of stainless steel and aluminium For torques up to max. 40 Nm Free working surface: Ideal for the conveyor belt production Adjustable counterweight by pneumatic cylinder A central plug connection and eyelets for the cable assembly are integrated Optional position control with PosiControl or PosiControl4 Control of the operating position is made in the XY coordinates with absolute sensor Thereby is no reference necessary any more Positioning accuracy <0,2 mm in an inflexible system Accessory: Customer-specific tool bracket, self-starter handle, ergo-handle, protection cover 12

13 Socket boxes ToolControl - the intelligent socket box. If a tool is taken out, ToolControl automatically calls up the correct tightening program. Activated from the tightening control unit, ToolControl shows the operator the tool that is required for the current tightening process. Features ToolControl Processor monitored tool removal Status reports via LCD plain text display Status indication for each tool Available with two, four or eight tool inserts Cascatable up to 32 tools Connection to the control unit by a systembus cable Optional interfaces: Profibus, Ethernet for the integration in a PLC Stable aluminium pressure die housing with mounting plate Customised tool inserts (inserts made of synthetic material) ToolControl TC2 TC4 TC8 TC2-E TC4-E Base systems Extension units 13

14 14 DSM Press-In Technique

15 Press-In Technique In the sector of electro-mechanical presses, DSM covers a range of 50 N up to N press-in force. As required, we equipped the press with a stoke extension or with an electro-mechanical brake. Our own production enables customer-specific versions at any given time. DSM offers two series for digital press-in technology: The QMP series and the SMP series. The QMP series DSM precision presses of the QMP series are construed for press and pull forces. They are designed very slim in a square-cut stainless steel case. This results in a low permanent weight of the press unit, so that consequently high increases in speed, speeds and cycle time can be implemented. The digital load cell (measuring accuracy 0,5 % of the final value), which is protected against overload, is located directly in the plunger. Length/stroke measurement is carried out by a absolute length/stroke measuring system with a resolution of 0,002 mm. LED status report at the press unit show the operating status and the result. The SMP series Precision presses of the SMP series are construed only for press forces. They are designed very robust and lowmaintenance. The simple construction convinced in the rough industrial environment. The digital load cell (measuring accuracy 1 % of the final value) is located directly near the plunger. Length/stroke measurement is carried out by a absolute length/stroke measuring system with a resolution of 0,003 mm. The press units of the SMP series cannot equipped with optional accessories. The control electronic and the power pack are in the same case. Thanks to its plaintext menu navigation, the programming of the press-in control systems is especially easy to handle. QMP Press-in units QMP 80 QMP 100 QMP 140 2,5/5/10/20 kn 30/40/50/60 kn 70/100/120 kn 200/300/500 mm 200/300/500 mm 200/300/500 mm 15

16 SMP Press-in units SMP 300 SMP 300 SMP 400 SMP 500 0,5 kn 1/2 kn 5/10 kn 20/30/50/70 kn 100/200/400 mm 100/200/400 mm 100/200/400 mm 100/200/400 mm Press-in control systems MultiClassic FL MultiPro FL 16

17 Workstations Next to single components for the tightening technique and press-in technique, DSM also offers complete single workstations and rebuilding for existing stations. Our long-time experience on this sectors assures you a cost-effective and technical projecting overall solution, at which all components are ideal harmonised on each other. The framework construction is manufactured out of aluminium profiles. All dimensions can be specified individually. We equipped your workstation with required DSM products and, if necessary, also with components of other manufacturers. The protection of life and health acc. to category 4 for example is assured by a light curtain, lockable automatic lift gate or a two-hand control element. Tightening Technique Press-In Technique Special Solutions Individual technical solutions for hardware and software, are our strength. Beyond our versatile standard product proposal, we produce special designs and completely new products for you. In close cooperation with you, we develop customised solutions for the application ranges tightening technique, press-in technique and quality assurance. Send us your inquiry! Test nutrunner for radial clearance measurement: DSM manufactures the special nutrunner and programs the software for the control unit. 17

18 Measuring Technique Reference measuring system The QS-Box is a compact, extremely versatile reference measuring system. It processes analogue as well as digital measuring signals. All established measuring sensors can be connected with corresponding plug-in modules. The channel DSM-Digital offers you all the options of a modern, digital measuring system with the QS-Box. Features QS-Box Exchangeable plug-in modules for analogue and digital measuring signals: DSM-Digital, ± 1 mv/v, ±2 mv/v, 4-20 ma, ± 5 V, ± 10 V, ± 15 V Measurements possible in online and offline mode Exchangeable CF data storage Synchronisation input for angle of rotation and length/stroke control Recording of measurements with graphics monitoring Interfaces: USB, RS232, TCP/IP, Profibus (optional) DSM-Digital plug-in module The QS-Box unfolds its complete potential with DSM-Digital: Insensible signal transfer Direct status report at the measuring sensor QS-Box-Software for administration, parameterisation and evaluation Automatic recording of the sensor data s Automatic adjustment of the measuring parameters Data transfer and remote control via TCP/IP SCI module We convert your analogue sensors: Equiped with a SCI module, every existing transducer can be connected to the digital-interface of the QS-Box. This allows you to use all advantages of the digital system cost-effectively. Measuring sensors According to requirements, DSM delivers analogue and digital measuring sensors of any type: e.g. force load cell, length/stroke sensors, length/stroke measuring sensors, torque transducers and temperature sensors. Torque transducers Force load cells 18

19 Service Play it safe right from the beginning with the experts service of DSM. DAkkS accredited calibration laboratory Commissioning and maintenance Trainings DSM runs a calibration laboratory, which is accredited and controlled from the DAkkS - Deutschen Akkreditierungsstelle GmbH (German Accreditation Body) and is also a member of the DKD (Deutschen Kalibrierdienst). We check your measuring system and your measuring sensors in our calibration lab in Aalen, Germany, or at your place. Of course, we calibrate older DSM products as well as nutrunners and measuring sensors of a lot of other manufacturers. The calibration certificates, issued by DSM, are a confirmation for the traceability to the national standards. DSM escorts you during the complete life time cycle of your product. Whether it is initial commissioning, extension or rebuilding we take care of the perfect integration of DSM products into your applications on site. Experienced DSM specialists support you by starting your plant, by the process specification and by the training of your employees. With unbureaucratic assistance, we care fore, to get the operations running quickly again in very urgent situations. In our training centre in Aalen, Germany, we offer you the most modern technology and a comfortable ambience. There, all DSM products are at the participants disposal. To that, we also provide units for tightening as well as press-in technology and for calibration by trainings at your place. Our experts not only communicate the professional handling with DSM products, but also their long-time experience in tightening and press-in processes. The contents of the trainings are tailored especially to the requirements of the participants. Calibrations conforming to standards: The DSM calibration laboratory in Aalen, Germany, is accredited acc. to DAkkS. Expert advice and service at your place we re always on the go. The operation of the DSM products can be practised under competent instruction in the DSM training centre. 19

20 Custom-made innovative tools made in Germany Company headquarters in Aalen, Dieselstraße 16 Development, production, administration and sales 20

21 DSH 26 DSH 34 DSH 44 DS 34-P/DS 44-P Hand-held nutrunners Overview of the different construction sizes Models Maximum torque in Nm > DSH 26 0, > DS 34-P 2, > DSH > DS 44-P 2, > DSH NOK RUN OK The illuminated field at the tool shows the tightening status. 21

22 Highest precision, also by the manual assembly Hand-held nutrunners from DSM are available in a lot of sizes from 0,5 up to 60 Nm torque. They are characterised by a robust technology, reliable precision and an intelligent control engineering. Components of DS hand-held nutrunners Maintenance-free brushless servo motor Robust housing out of stainless steel and aluminium Ergonomic handle Wear-free operating elements Various output variants Advantages of DS hand-held nutrunners Insensitive against electro-magnetic radiation due to digital data transfer Change-over between programs via function switch (different processes) Illuminated field for indication of the tightening status Simple programmable at the control unit or via external PC MDW or SA with or without torque transducer DS-nutrunners of type MDW have a digital torque transducer. With this, the upcoming torque can be collected very precise. The accuracy-deviation is max. 0,5 % of the final value. By DS-nutrunners of the type SA, the torque and the angle of rotation are collected via the motor. The accuracy-deviation here is max. 5 % of the final value. Torque measuring Torque accuracy Angle resolution MDW via digital torque transducer 0,5 % > Data sheet SA via motor current 5 % > Data sheet Suitable control units for hand-held nutrunners of the DS series Basic Blue Basic Classic Pro Control unit MultiBasic Blue TA MultiBasic TA MultiClassic TA MultPro TA suitable for type SA SA MDW MDW > to the control systems (page 93) 22

23 D A E F B G H 5 DSH 26 series A) DSH 26 MDW with torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DSH 26 / 005 MDW 0,5 0,05 0, ,7 DSH DSH 26 / 01 MDW 1 0, ,7 DSH DSH 26 / 02 MDW 2 0, ,6 DSH DSH 26 / 04 MDW 4 0, ,0 DSH Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DSH 26 SA without torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DSH 26 / 005 SA 0,5 0,05 0, ,3 DSH DSH 26 / 01 SA 1 0, ,3 DSH DSH 26 / 02 SA 2 0, ,1 DSH DSH 26 / 04 SA 4 0, ,0 DSH Torque accuracy 5 % 23

24 Hand-held nutrunners DSH 26 series D/E) Spring output Spring output 20 mm Spring output 50 mm DS DS F) Self start output G) Vacuum screw-retainer Self start with 5 mm spring deflexion DS With electric supply unit DS With pneumatic supply unit DS H) Angle head Angle head (D6,3) DS Torque tolerance better 8 % according to ISO ) Hexagon drive 1/4 2) Square drive 1/4 Hexagon drive 1/4" DS Square drive 1/4" DS ) Hexagonal quick change chuck B3 4) Hexagonal quick change chuck B5,5 Hexagonal quick-change chuck B3 DS Hexagonal quick-change chuck B5,5 DS ) Hexagonal quick change chuck D6,3 Bit shaft precision-guide 13 mm Bit shaft precision-guide 24 mm DS DS Cable Cable for interconnection between nutrunner and control system Cable length Interconnecting cable DS26 / DSH26 DSP05 5 m MK > to the technical drawings (page 118) 24

25 A C B DS 34-P series A) DS 34 MDW-P with torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 34 / 025 MDW-P 2,5 0,5 2, ,1 DS DS 34 / 05 MDW-P ,1 DS DS 34 / 10 MDW-P ,1 DS DS 34 / 15 MDW-P ,1 DS Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DS 34 SA-P without torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 34 / 025 SA-P 2,5 0,5 2, ,3 DS DS 34 / 05 SA-P ,3 DS DS 34 / 10 SA-P ,7 DS DS 34 / 15 SA-P ,7 DS Torque accuracy 5 % 25

26 Pistol grip nutrunners DS 34-P series C) Spring output Spring output 30 mm Spring output 30 mm with depth initiator Spring output 50 mm Spring output 50 mm with depth initiator DS DS DS DS ) Square drive 1/4 2) Square drive 3/8 Square drive 1/4" DS Square drive 3/8" DS ) Hexagonal quick change chuck D6,3 Bit shaft precision-guide 13 mm Bit shaft precision-guide 24 mm DS DS Cable Cable for interconnection between nutrunner and control system Cable length Interconnecting cable DS34 / DS44 / SMP300 DSP05 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 15 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 right 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 right 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 right 15 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 left 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 left 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 left 15 m MK > Illustration angled interconnecting cable (page 121) > to the technical drawings (page 120) 26

27 A 1 2 F 1 2 B C D DSH 34 series A) DSH 34 MDW with torque transducer Straight output Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DSH 34 / 05 MDW ,7 DSH DSH 34 / 10 MDW ,7 DSH Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DSH 34 SA without torque transducer Straight output Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DSH 34 / 05 SA ,7 DSH DSH 34 / 10 SA ,7 DSH Torque accuracy 5 % 27

28 Hand-held nutrunners DSH 34 series C) DSH 34 MDW-WA with torque transducer Angle head (3/8 square drive) Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DSH 34 / 05 MDW-WA ,2 DSH DSH 34 / 10 MDW-WA ,2 DSH DSH 34 / 20 MDW-WA ,2 DSH Torque accuracy 0,5 %, torque tolerance better 8 % according to ISO 5393 D) DSH 34 SA-WA without torque transducer Angle head (3/8 square drive) Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DSH 34 / 05 SA-WA ,2 DSH DSH 34 / 10 SA -WA ,2 DSH DSH 34 / 20 SA-WA ,2 DSH Torque accuracy 5 % F) Spring output Spring output 30 mm Spring output 50 mm DS DS ) Hexagonal quick change chuck D6,3 2) Hexagonal quick change chuck D6,3 Bit shaft precision-guide 24 mm DS Bit shaft precision-guide 13 mm DS ) Square drive 3/8 4) Square drive 1/4 Square drive 3/8 DS Square drive 1/4 DS Cable Cable for interconnection between nutrunner and control system Typ Cable length Interconnecting cable DSH34 / DSH44 DSP05 - with plug protection 5 m MK Interconnecting cable DSH34 / DSH44 DSP10 - with plug protection 10 m MK Interconnecting cable DSH34 / DSH44 DSP15 - with plug protection 15 m MK > to the technical drawings (page 122) 28

29 A C B DS 44-P series A) DS 44 MDW-P with torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 44 / 025 MDW-P 2,5 0,5 2, ,1 DS DS 44 / 05 MDW-P ,1 DS DS 44 / 10 MDW-P ,1 DS DS 44 / 20 MDW-P ,1 DS DS 44 / 35 MDW-P ,1 DS Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DS 44 SA-P without torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 44 / 05 SA-P ,3 DS DS 44 / 10 SA-P ,3 DS DS 44 / 20 SA-P ,4 DS DS 44 / 35 SA-P ,0 DS Torque accuracy 5 % 29

30 Pistol grip nutrunners DS 44-P series C) Spring output Spring output 30 mm Spring output 30 mm with depth initiator Spring output 50 mm Spring output 50 mm with depth initiator DS DS DS DS ) Square drive 1/4 2) Square drive 3/8 Square drive1/4" DS Square drive 3/8" DS ) Hexagonal quick change chuck D6,3 Bit shaft precision-guide 13 mm Bit shaft precision-guide 24 mm DS DS Cable Cable for interconnection between nutrunner and control system Cable length Interconnecting cable DS34 / DS44 / SMP300 DSP05 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 15 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 right 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 right 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 right 15 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 left 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 left 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 left 15 m MK > Illustration angled interconnecting cable (page 126) > to the technical drawings (page 124) 30

31 A 1 2 F 1 2 B C D DSH 44 series A) DSH 44 MDW with torque transducer Straight output Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DSH 44 / 20 MDW DSH DSH 44 / 30 MDW DSH Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DSH 44 SA without torque transducer Straight output Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DSH 44 / 20 SA DSH DSH 44 / 30 SA DSH Torque accuracy 5 % 31

32 Hand-held nutrunners DSH 44 series C) DSH 44 MDW-WA with torque transducer Angle head Square drive Max. torque Nm Application area Nm Max. speed rpm DSH 44 / 40 MDW-WA 1/ DSH DSH 44 / 60 MDW-WA 1/ DSH Torque accuracy 0,5 %, torque tolerance better 8 % according to ISO 5393, angle resolution 1 degree [ ] D) DSH 44 SA-WA without torque transducer Angle head Square drive Max. torque Nm Application area Nm Max. speed rpm DSH 44 / 40 SA-WA 3/ DSH DSH 44 / 60 SA -WA 1/ DSH Torque accuracy 5 %, angle resolution 1 degree [ ] F) Spring output Spring output 30 mm Spring output 50 mm DS DS ) Hexagonal quick change chuck D6,3 2) Hexagonal quick change chuck D6,3 Bit shaft precision-guide 24 mm DS Bit shaft precision-guide 13 mm DS ) Square drive 3/8 4) Square drive 1/4 Square drive 3/8 DS Square drive 1/4 DS Cable Cable for interconnection between nutrunner and control system Cable length Interconnecting cable DSH34 / DSH44 DSP05 - with plug protection 5 m MK Interconnecting cable DSH34 / DSH44 DSP10 - with plug protection 10 m MK Interconnecting cable DSH34 / DSH44 DSP15 - with plug protection 15 m MK > to the technical drawings (page 127) 32

33 Technical data DSH series Hand-held nutrunners of the DS series for a manual assembly with straight or with angled output. Available in the execution MDW, the torque measurement is made directly at the output by an transducer, or in the execution SA, the torque measurement is made indirect by the motor. The tightening tools consist out of a robust mechanic with servo drive technology, gearbox unit with precision gearwheel bearing, ergonomic handle and wear-free operating elements P 44-P Torque control, angle of rotation control and signal control are integrated Integrated digital parameter memory module enables error-free setup Monitoring with envelope technology and windowing (tightening control system) Thanks to the torque transducer with consistent accuracy, only one measuring range is necessary Powerful, maintenance-free EC motor with infinitely variable speed control; CW / CCW Status indication (RUN, OK, NOK) directly at the nutrunner Start-button with programmable functions-switch, can be configured for the switchover of programs (different operations) DSH 26 MDW SA Straight nutrunners Angle nutrunners Models, max. torque 0,5 Nm 1 Nm 2 Nm 4 Nm max. speed (execution MDW) 1450 rpm 1450 rpm 1020 rpm 400 rpm max. speed (execution SA) 1700 rpm 1700 rpm 820 rpm 400 rpm of output straight angled straight angled straight angled straight angled DS 34-P MDW SA Pistol grip nutrunners Models, max. torque 2,5 Nm 5 Nm 10 Nm 15 Nm max. speed 880 rpm 880 rpm 1540 rpm 1540 rpm of output straight straight straight straight DSH 34 MDW SA Straight nutrunners Angle nutrunners Models, max. torque 5 Nm 10 Nm 20 Nm max. speed (straight nutrunner) 1540 rpm 1540 rpm --- max. speed (angle nutrunner) 1070 rpm 1070 rpm 1070 rpm of output straight angled straight angled angled DS 44-P MDW SA Pistol grip nutrunners Models, max. torque 2,5 Nm 5 Nm 10 Nm 20 Nm 35 Nm max. speed 1300 rpm 1300 rpm 900 rpm 530 rpm 480 rpm of output straight straight straight straight DSH 44 MDW SA Straight nutrunners Angle nutrunners Models, max. torque 20 Nm 30 Nm 40 Nm 60 Nm max. speed 1070 rpm 1100 rpm 490 rpm 730 rpm of output straight straight angled angled Accessories Diverse motor and output variants, crow foots as well as individual technical solutions Suspension elements, balancer Socket boxes, handling equipment 33

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35 DS 26 DS 34 DS 44 DS 57 DS 80 DS Nutrunners for installation Overview of the different construction sizes Models Maximum torque in Nm > DS 26 0, > DS 34 2, > DS 44 2, > DS > DS > DS NOK RUN OK The illuminated field at the tool shows the tightening status. 35

36 The correct nutrunner for every tightening process The requirements to a built-in nutrunner are multifaceted. The DS series offers you products which are especially configured for your application. In the suitable size, with the suitable torque, in the required precision, with the suitable output. Components of DS-nutrunners Maintenance-free brushless servo motor Robust housing out of stainless steel and aluminium Various motors and outputs Advantages of DS-nutrunners Insensitive against electro-magnetic radiation due to digital data transfer Absolut measuring system enables positioning (MDW) Illuminated field for indication of the tightening status Simple programmable at the control unit or via external PC MDW or SA with or without torque transducer DS-nutrunners of type MDW have a digital torque transducer. With this, the upcoming torque can be collected very precise. The accuracy-deviation is max. 0,5 % of the final value. By DS-nutrunners of the type SA, the torque and the angle of rotation are collected via the motor. The accuracy-deviation here is max. 5 % of the final value. Torque measuring Torque accuracy Angle resolution MDW via digital torque transducer 0,5 % > Data sheet SA via motor current 5 % > Data sheet Suitable control units for nutrunners of the DS series Basic Blue Basic Classic Pro Control unit MultiBasic Blue TA MultiBasic TA MultiClassic TA MultiPro TA suitable for type SA SA MDW MDW > to the control systems (page 93) 36

37 D E A 3 4 F 5 B C G H I 5 DS 26 series A) DS 26 MDW with torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 26 / 005 MDW 0,5 0,05 0, ,7 DS DS 26 / 01 MDW 1 0, ,7 DS DS 26 / 02 MDW 2 0, ,6 DS DS 26 / 04 MDW 4 0, ,0 DS Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DS 26 SA without torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 26 / 005 SA 0,5 0,05 0, ,3 DS DS 26 / 01 SA 1 0, ,3 DS DS 26 / 02 SA 2 0, ,1 DS DS 26 / 04 SA 4 0, ,0 DS Torque accuracy 5 % 37

38 Nutrunners for installation DS 26 series C) Mounting flange D) Output offset max. 2 Nm Mounting flange DS Output offset V1 DS E/F) Spring output G) Self start output Typ Spring output 20 mm DS Self start with 5 mm spring deflexion DS Spring output 50 mm DS H) Vacuum screw-retainer I) Angle head With electric supply unit DS Angle head (D6,3) DS With pneumatic supply unit DS Torque tolerance better 8 % according to ISO ) Hexagon drive 1/4 2) Square drive 1/4 Hexagon drive 1/4" DS Square drive 1/4" DS ) Hexagonal quick change chuck B3 4) Hexagonal quick change chuck B5,5 Hexagonal quick change chuck B3 DS Hexagonal quick change chuck B5,5 DS ) Hexagonal quick change chuck D6,3 Bit shaft precision-guide 13 mm Bit shaft precision-guide 24 mm DS DS

39 Nutrunners for installation DS 26 series Cable Cable for interconnection between nutrunner and control system Cable length Interconnecting cable DS26 / DSH26 DSP05 5 m MK Interconnecting cable DS26 DSP05 - heavy duty version 5 m MK Interconnecting cable DS26 DSP10 - heavy duty version 10 m MK Interconnecting cable DS26 DSP15 - heavy duty version 15 m MK Interconnecting cable DS26 DSP05 - heavy duty version, angled 90 right 5 m MK Interconnecting cable DS26 DSP10 - heavy duty version, angled 90 right 10 m MK Interconnecting cable DS26 DSP15 - heavy duty version, angled 90 right 15 m MK Interconnecting cable DS26 DSP05 - heavy duty version, angled 90 left 5 m MK Interconnecting cable DS26 DSP10 - heavy duty version, angled 90 left 10 m MK Interconnecting cable DS26 DSP15 - heavy duty version, angled 90 left 15 m MK > Illustration angled interconnecting cable (page 131) > to the technical drawings (page 129) 39

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41 D 1 A E 2 B C F 3 G 2 DS 34 series A) DS 34 MDW with torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 34 / 025 MDW 2,5 0,5 2, ,1 DS DS 34 / 05 MDW ,1 DS DS 34 / 10 MDW ,1 DS DS 34 / 15 MDW ,1 DS Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DS 34 SA without torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 34 / 025 SA 2,5 0,5 2, ,3 DS DS 34 / 05 SA ,3 DS DS 34 / 10 SA ,7 DS DS 34 / 15 SA ,7 DS Torque accuracy 5 % 41

42 Nutrunners for installation DS 34 series C) Mounting flange D) Output offset Mounting flange DS Output offset V1 (max. 10 Nm) DS E) Spring output F) Spring output with self start initiator Spring output 30 mm DS Self start 30 mm DS Spring output 30 mm with depth initiator DS Self start 50 mm DS Spring output 50 mm DS Spring output 50 mm with depth initiator DS G) Angle head Nutrunner MDW / SA Max. speed rpm DS 34 / 025 WA 610 WA (3/8 ) DS DS 34 / 05 WA 610 DS 34 / 10 WA 1070 Torque tolerance better 8 % according to ISO ) Square drive 1/4 2) Square drive 3/8 Square drive 1/4" DS Square drive 3/8" DS ) Hexagonal quick change chuck D6,3 Bit shaft precision-guide 13 mm Bit shaft precision-guide 24 mm DS DS

43 Nutrunners for installation DS 34 series Cable Cable for interconnection between nutrunner and control system Cable length Interconnecting cable DS34 / DS44 / SMP300 DSP05 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 15 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 right 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 right 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 right 15 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 left 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 left 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 left 15 m MK > Illustration angled interconnecting cable (page 134) > to the technical drawings (page 132) 43

44

45 D 1 A E 2 C 1 2 F 3 B 3 G H 2 2 DS 44 series A) DS 44 MDW with torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 44 / 025 MDW 2,5 0,5 2, ,1 DS DS 44 / 05 MDW ,1 DS DS 44 / 10 MDW ,1 DS DS 44 / 20 MDW ,1 DS DS 44 / 35 MDW ,1 DS Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DS 44 SA without torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 44 / 05 SA ,3 DS DS 44 / 10 SA ,3 DS DS 44 / 20 SA ,4 DS DS 44 / 35 SA ,0 DS Torque accuracy 5 % 45

46 Nutrunners for installation DS 44 series C) Mounting flange D) Output offset Article Mounting flange DS Output offset V1 (max. 10 Nm) DS E) Spring output F) Spring output with self start initiator Spring output 30 mm DS Self start 30 mm DS Spring output 30 mm with depth initiator DS Self start 50 mm DS Spring output 50 mm DS Spring output 50 mm with depth initiator DS G/H) Angle head Nutrunner MDW / SA Max. speed rpm Max. torque Nm DS 44 / 05 WA WA 20 (3/8 ) 20 DS DS 44 / 10 WA WA 40 (3/8 ) 40 DS DS 44 / 20 WA DS 44 / 35 WA Torque tolerance better 8 % according to ISO ) Square drive 1/4 2) Square drive 3/8 Square drive 1/4" DS Square drive 3/8" DS ) Hexagonal quick change chuck D6,3 Bit shaft precision-guide 13 mm Bit shaft precision-guide 24 mm DS DS

47 Nutrunners for installation DS 44 series Cable Cable for interconnection between nutrunner and control system Cable length Interconnecting cable DS34 / DS44 / SMP300 DSP05 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 15 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 right 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 right 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 right 15 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 left 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 left 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 left 15 m MK > Illustration angled interconnecting cable (page 138) > to the technical drawings (page 135) 47

48

49 E F G A H D B K I C J DS 57 series A) DS 57 MDW with torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 57 / 25 MDW ,1 DS DS 57 / 50 MDW ,1 DS DS 57 / 70 MDW ,1 DS DS 57 / 90 MDW ,1 DS DS 57 / 140 MDW ,1 DS Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DS 57 SA without torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 57 / 25 SA ,5 DS DS 57 / 50 SA ,5 DS DS 57 / 70 SA ,2 DS DS 57 / 140 SA ,2 DS Torque accuracy 5 % 49

50 Nutrunners for installation DS 57 series C) Motor offset D) Mounting flange Motor offset V2 DS Mounting flange DS Always included, but not available for the variants E) and F) E) Angle head Nutrunner MDW / SA Max. speed rpm DS 57 / 50 WA 1000 WA (1/2, max. 130 Nm) DS DS 57 / 70 WA 760 DS 57 / 140 WA 420 Torque tolerance better 8 % according to ISO 5393 F) Output offset G) Spring output 50 mm with self start initiator Output offset V1 DS Self start, square drive 1/2 DS Self start, square drive 3/8 DS H) Spring output with I) Spring output with square drive 1/2 square drive 3/8 Spring output 50 mm DS Spring output 50 mm DS Spring output 100 mm DS Spring output 100 mm DS J) Spring output 50 mm K) Stump output with with depth initiator square drive 1/2 Depth initiator, square drive 1/2 DS Stump output ST DS Depth initiator, square drive 3/8 DS Cable set Cables for interconnection between nutrunner and control system Cable length Cable set DS57 / QMP80 / SMP400 DSP05 5 m MK Cable set DS57 / QMP80 / SMP400 DSP10 10 m MK Cable set DS57 / QMP80 / SMP400 DSP15 15 m MK Cable set DS57 / QMP80 / SMP400 DSP05 - with shielding 5 m MK Cable set DS57 / QMP80 / SMP400 DSP10 - with shielding 10 m MK Cable set DS57 / QMP80 / SMP400 DSP15 - with shielding 15 m MK > to the technical drawings (page 139) 50

51 A G B H C F I J D K L E M DS 80 series A) DS 80 MDW (220/300 Nm) with torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 80 / 220 MDW ,1 DS DS 80 / 300 MDW ,1 DS Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DS 80 MDW (420/500/600 Nm) with torque transducer Booster gear unit Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 80 / 420 MDW ,1 DS DS 80 / 500 MDW ,1 DS DS 80 / 600 MDW ,1 DS Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO

52 Nutrunners for installation DS 80 series C) DS 80 SA (220/300 Nm) without torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 80 / 220 SA ,2 DS DS 80 / 300 SA ,2 DS Torque accuracy 5 % D) DS 80 SA (420/500/600 Nm) without torque transducer Booster gear unit Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS 80 / 420 SA ,0 DS DS 80 / 500 SA ,0 DS DS 80 / 600 SA ,0 DS Torque accuracy 5 % E) Motor offset F) Mounting flange Motor offset V2 DS Mounting flange DS G) Angle head Nutrunner MDW / SA Max. speed rpm DS 80 / 220 WA 200 WA (3/4 ) DS Torque tolerance better 8 % according to ISO 5393 H) Spring output with self start, square drive 3/4 I) Spring output with square drive 3/4 Spring deflexion Spring deflexion 50 mm DS mm DS mm DS mm DS mm DS mm DS mm DS mm DS

53 Nutrunners for installation DS 80 series J) Output offset with stump output, square drive 1 K) Output offset (for using with spring output) Output offset V1 ST DS Output offset V1 (3K) DS L) Spring output with square drive 1 (for output offset) M) Stump output with square drive 3/4 Spring output 50 mm (3K) DS Stump output ST DS Cable set Cables for interconnection between nutrunner and control system Cable length Cable set DS80 / QMP100/140 / SMP500 DSP05 5 m MK Cable set DS80 / QMP100/140 / SMP500 DSP10 10 m MK Cable set DS80 / QMP100/140 / SMP500 DSP15 15 m MK Cable set DS80 / QMP100/140 / SMP500 DSP05 - with shielding 5 m MK Cable set DS80 / QMP100/140 / SMP500 DSP10 - with shielding 10 m MK Cable set DS80 / QMP100/140 / SMP500 DSP15 - with shielding 15 m MK > to the technical drawings (page 142) 53

54

55 A B F 1 E 2 1 C 2 D DS series A) DS MDW (900/1000 Nm) with torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS / 900 MDW ,1 DS DS /1000 MDW ,1 DS Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO 5393 B) DS MDW (1500/2000/2400 Nm) with torque transducer Booster gear unit Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS / 1500 MDW ,1 DS DS / 2000 MDW ,1 DS DS / 2400 MDW ,1 DS Torque accuracy 0,5 %, torque tolerance better 5 % according to ISO

56 Nutrunners for installation DS series C) DS SA (900/1000 Nm) without torque transducer Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS / 900 SA ,0 DS DS / 1000 SA ,0 DS Torque accuracy 5 % D) DS SA (1500/2000/2400 Nm) without torque transducer Booster gear unit Max. torque Nm Application area Nm Max. speed rpm Angle resolution Degree [ ] DS / 1500 SA ,0 DS DS / 2000 SA ,0 DS DS / 2400 SA ,0 DS Torque accuracy 5 % E) Mounting flange F) Spring output Mounting flange DS Spring output 50 mm DS ) Square drive 1,5 2) Square drive 1 Square drive 1,5 (up to 2400 Nm) DS Square drive 1 (up to 2000 Nm) DS Cable set Cables for interconnection between nutrunner and control system Cable length Cable set DS80 / QMP100/140 / SMP500 DSP05 5 m MK Cable set DS80 / QMP100/140 / SMP500 DSP10 10 m MK Cable set DS80 / QMP100/140 / SMP500 DSP15 15 m MK Cable set DS80 / QMP100/140 / SMP500 DSP05 - with shielding 5 m MK Cable set DS80 / QMP100/140 / SMP500 DSP10 - with shielding 10 m MK Cable set DS80 / QMP100/140 / SMP500 DSP15 - with shielding 15 m MK > to the technical drawings (page 145) 56

57 Technical datas DS series Nutrunners of the DS series in equal measure are suitable to be used in manual working stations as well as in automatic stations. Available in the execution MDW, the torque measurement is made directly at the output by an transducer, or in the execution SA, the torque measurement is made indirect by the motor. The tightening tools consist out of a robust mechanic with servo drive technology and gearbox unit with precision gearwheel bearing Torque control, angle of rotation control and signal control are integrated Integrated digital parameter memory module enables error-free setup Monitoring with envelope technology and windowing (tightening control system) Thanks to the torque transducer with consistent accuracy, only one measuring range is necessary Powerful, maintenance-free EC motor with infinitely variable speed control, CW / CCW Status indication (RUN, OK, NOK) directly at the nutrunner DS 26 MDW SA Models, max. torque 0,5 Nm 1 Nm 2 Nm 4 Nm max. speed (execution MDW) 1450 rpm 1450 rpm 1020 rpm 400 rpm max. speed (execution SA) 1700 rpm 1700 rpm 820 rpm 400 rpm DS 34 MDW SA Models, max. torque 2,5 Nm 5 Nm 10 Nm 15 Nm max. speed 880 rpm 880 rpm 1540 rpm 1540 rpm max. speed (with angle output) 610 rpm 610 rpm 1070 rpm --- DS 44 MDW SA Models, max. torque 2,5 Nm 5 Nm 10 Nm 20 Nm 35 Nm max. speed 1300 rpm 1300 rpm 900 rpm 530 rpm 480 rpm max. speed (with angle output) rpm 625 rpm 370 rpm 250 rpm DS 57 MDW SA Models, max. torque 25 Nm 50 Nm 70 Nm 90 Nm 140 Nm max. speed 1050 rpm 1050 rpm 800 rpm 430 rpm 430 rpm max. speed (with angle output) rpm 760 rpm rpm DS 80 MDW SA Models, max. torque 220 Nm 300 Nm 420 Nm 500 Nm 600 Nm max. speed 320 rpm 320 rpm 160 rpm 160 rpm 160 rpm max. speed (with angle output) 200 rpm DS MDW SA Models, max. torque 900 Nm 1000 Nm 1500 Nm 2000 Nm 2400 Nm max. speed 100 rpm 75 rpm 75 rpm 37 rpm 37 rpm Accessories Diverse motor and output variants, crow foots as well as individual technical solutions Socket boxes, handling equipment Complete workstations 57

58

59 POSI 1 GG-40 POSI 1 GG-150 POSI 1 GG-300 POSI 2 PosiControl PosiControl4 Handling systems POSI 1 Torque reaction arm GG series Base out of aluminium die casting, rods out of stainless steel. Ears for the cable guide are integrated. Weight counterbalance via adjustable balancer. Universal tool bracket with three threaded holes for assembly of handles. The fixing is made by the stand with three fixing holes or by the space to be clamped. POSI 2 Swivel arm As basis the POSI 2 has a mounting flange, parallel motions out of drawn aluminium, pneumatic cylinder for the weight counterbalance, guidances and mounting surfaces out of aluminium as well as articulated joints (ball bearing guided) out of stainless steel. The tool bracket is exchangeable. The result out of the combination of stainless steel and aluminium is a robust and still very light construction. 59

60

61 Handling equipment POSI 1 POSI 1 Torque reaction arm GG-40 GG-150 GG-300 Max. torque 40 Nm 150 Nm 300 Nm Max. tool weight 3 kg 8 kg 18 kg Height of vertical pillar (H V ) 830 mm 1020 mm 1250 mm Length of horizontal arm (L) 570 mm 860 mm 943 mm Tool diameter mm mm mm Working stroke (horizontal) 300 mm 500 mm 500 mm Min. working height H min 110 mm 165 mm 180 mm Max. working height H max 520 mm 450 mm 515 mm Min. stroke A min 155 mm 205 mm 250 mm Max. stroke A max 455 mm 705 mm 750 mm DSM DSM DSM

62 Handling equipment Torque reaction arm POSI 1 POSI 1 Balancer set Ideal for torque reaction arm Weight counterbalance Quantity BA2 GG ,5 kg 2 DSM BA3 GG ,5 kg 2 DSM BA4 GG kg 2 DSM Complete control via XYZ Fix sequences have to be observed by a lot of assembly works. The integration of the transmitter-sensoric XY and of the Z- axis-sensoric into the POSI 1 enables the control of the operational procedures. Every position in the operating distance of the torque reaction arm can be controlled (positioning accuracy < 0,2 mm). By mistake not handled assembly positions as well as from this resulting quality defects are therewith part of the past. A retrofitting of the position monitoring is possible at any time. The sensorics are only for the determination of the positions. Therefore e.g. a switch-off on depth with the Z-axis is not possible. POSI1 Transmitter-sensoric XY incremental Components For torque reaction arm GG-40 and GG-150 Radial sensor 360 degrees, horizontal sensor DSM For torque reaction arm GG-300 Radial sensor 360 degrees, horizontal sensor DSM POSI1 Transmitter-sensoric XY absolute Components For torque reaction arm GG-40 and GG-150 Radial sensor 360 degrees, horizontal sensor DSM For torque reaction arm GG-300 Radial sensor 360 degrees, horizontal sensor DSM POSI 1 Balancer with Z-axis sensoric Typ Ideal for torque reaction arm Weight counterbalance Quantity BA2 with Z-axis sensoric GG ,5 kg 1 DSM BA3 with Z- axis sensoric GG ,5 kg 1 DSM BA4 with Z- axis sensoric GG kg 1 DSM Repeat accuracy ± 0,5mm Z-Achsen-Sensorik nur in Verbindung mit XY-Inkremental-Sensorik und PosiControl verwendbar. 62

63 Handling equipment Torque reaction arm POSI 1 POSI 1 Ergo handle for GG-40 / GG-150 / GG-300 POSI 1 Ergo handle with start button for GG-40 / GG-150 / GG-300 Ergo handle DSM Ergo handle with start button DSM POSI 1 Self-starter handle for GG-40 and nutrunner DS 44 POSI 1 Half-shell pair for reduction of the tool fitting Self-starter handle DSM For torque reaction arm GG-40 DSM For torque reaction arm GG-150 For torque reaction arm GG-300 DSM DSM Diameter acc. to customers specification POSI 1 Interconnecting cable Cable length Cable for interconnection between transmitter-sensoric XY incremental and PosiControl 3 m DSM Cable for interconnection between transmitter-sensoric XY absolute and PosiControl 3 m DSM Cable for interconnection between transmitter-sensoric XY absolute and PosiControl4 3 m DSM Y-interconnecting cable for interconnection between XYZ sensoric and PosiControl 2 x 0,3 m DSM Y-cable from PosiControl to Self-starter handle and tightening control system (Basic, Classic, Pro) 5 m DSM > to the technical drawings (page 147) 63

64

65 Handling equipment POSI 2 POSI 2 swivel arms are available with or without position monitoring. The monitoring of the working positions is made in the XY coordinates with absolute encoder. In a stiff system the positioning accuracy is < 0,2 mm. POSI 2 Swivel arm long execution with position control XY without position control Max. torque 40 Nm 40 Nm Max. tool weight 3,5 kg 3,5 kg Min. stroke A min 555 mm 555 mm Max. stroke A max 915 mm 915 mm Lift height working area H 530 mm 530 mm DSM DSM POSI 2 Swivel arm short execution with position control XY without position control Max. torque 40 Nm 40 Nm Max. tool weight 3,5 kg 3,5 kg Min. stroke A min 405 mm 405 mm Max. stroke A max 610 mm 610 mm Lift height working area H 230 mm 230 mm DSM DSM

66 Handling equipment Swivel arm POSI 2 POSI 2 Tool fitting Universal tool fitting for tools with diameter from 36 up to 42 mm Tool fitting for DS 34 / DS 44 Tool fitting for DS 57 DSM DSM DSM POSI 2 Ergo handle POSI 2 Ergo handle with start button Ergo handle with holding device DSM Ergo handle with start button DSM POSI 2 Double handle with start buttons POSI 2 Self-starter handle for DS 44 Double handle with start buttons DSM Self-starter handle for DS 44 DSM POSI 2 Interconnecting cable Cable length Cable for interconnection between transmitter-sensoric XY and PosiControl 3 m DSM Cable for interconnection between transmitter-sensoric XY and PosiControl4 3 m DSM > to the technical drawings (page 150) 66

67 PosiControl PosiControl The positioning control electronic PControl checks if a defined operation sequence is maintained and makes sure that no position will be forgotten. Because of its small size, the unit only requires less space. The handling is made menu and user guided. The input of the positions is made very easy by Teach-In, i.e. it s driven to the required positions and stored via keystroke. Changes of the sequence of the order or of the flow are quickly possible at any time. As standard the unit offers eight inputs and four outputs. Further inputs and outputs for arbitrary switching jobs can be set by corresponding IO-Extension modules, which are available as option. Features PVC desk housing, double insulated Keyboard for data input Graphics display illuminated Permanent status report in clear text 8 inputs, 4 outputs (upgradeable via IO-Extension) In-/output pre-allocation, predefined seizures of the in- and outputs; several choices Manual in-/output pre-allocation, all available in-/outputs can be specified by an in-/output chart Programming wizard Storage of up to 31 programs (work pieces) Context-sensitive programming Input of positions via Teach-In during the programming Storage of up to 200 positions RS232 interface Print function, output of all entered data System bus interface for communication with the control unit (Basic, Classic, Pro) and for connection of the IO-Extension 67

68 Handle equipment PosiControl PosiControl Universal bracket for assembly to wall or table PosiControl control unit DSM Universal bracket DSM DSM USB module RS232 USB DSM Plug-in power supply AC 230 V / 50 Hz DC 24 V / 1 A Plug-in power supply DSM A plug-in power supply isn t needed by connection to a control system (Basic, Classic, Pro). Systembus Accessories System bus cable 1 m System bus cable 2 m System bus cable 5 m System bus terminating resistor T-piece for system bus connection Y-piece for system bus connection MS MS MS MS DSM DSM IO-Extension System bus unit for additional inputs and outputs Inputs / Outputs IO-Extension 4/4S with terminal block 4IN, 4OUT MS IO-Extension 4/4C with M8 circular plug-in connector 4IN, 4OUT MS IO-Extension 8/8S with terminal block 8IN, 8OUT MS IO-Extension 8/8C with M8 circular plug-in connector 8IN, 8OUT MS > to the technical drawings (page 154) 68

69 PosiControl4 PosiControl4 In combination with a superordinated control the positioning-electronic PosiControl4 checks, if a defined operation sequence is followed and makes sure, that no position will be forgotten. For this, the PosiControl4 provides a storage capacity for up to 200 positions. The configuration of the hardware as well as the administration of the positions is made by the application software. The input of the positions is made very easy by Teach-In, i.e. it s driven to the required positions and stored via keystroke. Changes of the sequence of the order or of the flow are quickly possible at any time. Features Aluminium tube case, impact resistant plastic cover Data input via PC software 4 LED Status indication Input of positions via Teach-in during the programming Storage of up to 200 positions Positions monitoring Report mode of the stored positions Direct output mode as "X/Y position" USB interface for configuration via PC Systembus interface for communication with DSM tightening control system (Basic, Classic, Pro) Profibus DP-Slave interface for the integration in a PLC system Option: TCP/IP module for network connection Ready for operation Control positioning Parameter data transmission Profibus connection (DataExchange) 69

70 Handle equipment PosiControl4 PosiControl4 Universal bracket for assembly to wall or table PosiControl4 electronic DSM Universal bracket DSM including USB connection cable 1,8 m Ethernet TCP/IP module DSM Plug-in power supply AC 230 V / 50 Hz DC 24 V / 1 A Plug-in power supply DSM A plug-in power supply isn't needed by connection to a control system (Basic, Classic, Pro). > to the technical drawings (page 155) 70

71 ToolControl Socket boxes The intelligent ToolControl recognises if a tool (e.g. bit, nut) is taken out. Based on this, it then automatically calls up the correct sequence program. By external presetting the ToolControl shows the assembler the tool which at the moment is required in the assembly process. The connected socket boxes are identified from the DSM control system and communicate via the DSM systembus as well as via Profibus by external presetting using a foreign controller. ToolControl is available as base system and as extension system. By cross linking of several units the base system is combined with the corresponding number of extensions. The identification and classification is made automatically. The system can be extended to up to 32 sockets. The tool inserts, manufactured out of plastic, are part of the shipment. To assure a mix-proof handling, an adjustment of the inserts to the tool is necessary. This can either be made by the customer or by DSM. Features Aluminium pressure die housing with mounting plate If a tool is taken out, ToolControl automatically calls up the correct program or external preset for tool removal Processor monitored tool removal Status reports via LCD plain text display LED Status indication for each tool Available with two, four or eight tool inserts Cascatable up to max. 32 tools Customised tool inserts (inserts made of synthetic material) USB port for the interface configuration, software included in delivery System bus interface for communication with control system (Basic, Classic, Pro) Extension interface for further modules Profibus interface, Ethernet interface for the integration in a PLC Tool has been taken out Error Tool ready 71

72 Socket boxes ToolControl ToolControl Base system with plain text display Tool inserts Outside diameter tool ToolControl TC2 socket box 2 max. 72 mm DSM ToolControl TC4 socket box 4 max. 40 mm DSM ToolControl TC8 socket box 8 max. 15 mm DSM ToolControl Extension unit without plain text display Tool inserts Outside diameter tool ToolControl TC2-E socket box 2 max. 72 mm DSM ToolControl TC4-E socket box 4 max. 40 mm DSM ToolControl interconnecting cable Cable length Cable for interconnection between base system and extension unit 0,8 m DSM Extension unit contains the interconnecting cable Systembus Accessories System bus cable 1 m System bus cable 2 m System bus cable 5 m System bus terminating resistor T-piece for system bus connection Y-piece for system bus connection MS MS MS MS DSM DSM > to the technical drawings (page 156) 72

73 QMP 80 QMP 100 QMP 140 Press-in units QMP Overview of the different construction sizes Models Maximum force in kn > QMP 80 2, > QMP > QMP NOK RUN OK The illuminated field at the tool shows the status of the joining process. 73

74 The correct press tool for press-in, joining and forming operations The requirements to a press-in unit are multifaceted. The QMP series offers you products which are especially configured for your application. In the suitable size, with the suitable force, in the required precision, with the suitable stroke. Components of QMP press-in units Maintenance-free servo motor Robust square-cut stainless steel case Optimisation of the frame size by the use of a motor offset Hold force with electromechanical brake, backstop and force control Advantages of QMP press-in units Insensitive against electro-magnetic radiation due to digital data transfer Designed for press forces and pull forces Absolut measuring system eliminates the need for a reference run Illuminated field for indication of the joining status Simple programmable at the control unit or via external PC With force transducer and length/stroke measuring system QMP press-in units have a digital force transducer, is located directly in the plunger. With this, the upcoming force can be collected very precise. The accuracy-deviation is max. 0,5 % of the final value. The length/stroke can be measured relative or absolute. The method for the stroke measurement can be adjusted in the control system. Both systems working with a resolution of 0,003 mm and a length repeat accuracy of 0,01 mm. Suitable control units for presses of the QMP series Classic Pro Control unit MultiClassic FL MultiPro FL suitable for type QMP, SMP QMP, SMP > to the control systems (page 93) 74

75 A 1 A 2 A 3 D E F Sample values C B C B C B QMP 80 / DR Options 00 = Standard 99 = Special Series designation / Size Force sensor Stroke 00 V2 99 Drive DR ZU DZ Force measurement 00 RS HB 99 Additional features Tool fitting A B 1, 2, 3 D C E, F C QMP 80 series A) QMP 80 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke Stroke mm Max. speed mm/s QMP 80 / XX XX QMP QMP 80 / XX XX QMP QMP 80 / XX XX QMP Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s B) QMP 80 execution force sensor 2,5 kn / 5 kn / 10 kn / 20 kn / 25 kn Max. force kn Application area kn Force sensor 2,5 kn for QMP 80 2,5 0,4-2,5 QMP Force sensor 5 kn for QMP ,8-5 QMP Force sensor 10 kn for QMP QMP Force sensor 20 kn for QMP QMP Force sensor 25 kn for QMP QMP Force accuracy 0,5 % 75

76 Press-in units QMP 80 series C) QMP 80 execution of the press-in unit Press / Pull / Press & Pull Force measurement Tool bracket QMP 80 execution DR in direction press DIN810 A20, Ø20H7 45 deep QMP QMP 80 execution ZU in direction pull M20 x 1,5 40 deep QMP QMP 80 execution DZ in direction press and pull M20 x 1,5 40 deep QMP D) Motor offset Motor offset V2 QMP E) Force-hold-brake F) Backstop Hold force Force-hold-brake HB QMP Backstop RS QMP Accessories Portal frame for QMP 80 (according to customer specification) C-frame for QMP 80 (according to customer specification) QMP QMP Cable Cables for interconnection between press-in unit and control system Cable length Cable set DS57 / QMP80 / SMP400 DSP05 5 m MK Cable set DS57 / QMP80 / SMP400 DSP10 10 m MK Cable set DS57 / QMP80 / SMP400 DSP15 15 m MK Cable set DS57 / QMP80 / SMP400 DSP05 - with shielding 5 m MK Cable set DS57 / QMP80 / SMP400 DSP10 - with shielding 10 m MK Cable set DS57 / QMP80 / SMP400 DSP15 - with shielding 15 m MK Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM > to the technical drawings (page 159) > to the drawing portal frame (page 168), C-frame (page 169) 76

77 A 1 A 2 A 3 D E F C B C B C B Options 00 = Standard 99 = Special Series designation / Size Force sensor Stroke 00 V2 99 Drive DR ZU DZ Force measurement Sample values QMP 100 / DR RS HB 99 Additional features Tool fitting A B 1, 2, 3 D C E, F C QMP 100 series A) QMP 100 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke Stroke mm Max. speed mm/s QMP 100 / XX XX QMP QMP 100 / XX XX QMP QMP 100 / XX XX QMP Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s B) QMP 100 execution force sensor 30 kn / 40 kn / 50 kn / 60 kn Max. Force kn Application area kn Force sensor 30 kn for QMP QMP Force sensor 40 kn for QMP QMP Force sensor 50 kn for QMP QMP Force sensor 60 kn for QMP QMP Force accuracy 0,5 % 77

78 Press-in units QMP 100 series C) QMP 100 execution of the press-in unit Press / Pull / Press & Pull Force measurement Tool bracket QMP 100 execution DR in direction press DIN810 A25, Ø25H7 50 deep QMP QMP 100 execution ZU in direction pull M24 x 1,5 55 deep QMP QMP 100 execution DZ in direction press and pull M24 x 1,5 55 deep QMP D) Motor offset Motor offset V2 QMP E) Force-hold-brake F) Backstop Hold force Force-hold-brake HB QMP Backstop RS QMP Accessories Portal frame for QMP 100 (according to customer specification) C-frame for QMP 100 (according to customer specification) QMP QMP Cable Cables for interconnection between press-in unit and control system Cable length Cable set DS80 / QMP100/140 / SMP500 DSP05 5 m MK Cable set DS80 / QMP100/140 / SMP500 DSP10 10 m MK Cable set DS80 / QMP100/140 / SMP500 DSP15 15 m MK Cable set DS80 / QMP100/140 / SMP500 DSP05 - with shielding 5 m MK Cable set DS80 / QMP100/140 / SMP500 DSP10 - with shielding 10 m MK Cable set DS80 / QMP100/140 / SMP500 DSP15 - with shielding 15 m MK Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM > to the technical drawings (page 161) > to the drawing portal frame (page 168), C-frame (page 169) 78

79 A 1 A 2 A 3 D E C B C B C B Optionen 00 = Standard 99 = Special Series designation / Size Force sensor Stroke V2 Drive DR ZU DZ Force measurement Sample values QMP 140 / V2 DR RS HB 99 Additional features Tool fitting A B 1, 2, 3 A C D, E C QMP 140 series A) QMP 140 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke Stroke mm Max. speed mm/s QMP 140 / XX 200 V2 XX QMP QMP 140 / XX 300 V2 XX QMP QMP 140 / XX 500 V2 XX QMP Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s B) QMP 140 execution force sensor 70 kn / 100 kn / 120 kn Max. force kn Application area kn Force sensor 70 kn for QMP QMP Force sensor 100 kn for QMP QMP Force sensor 120 kn for QMP QMP Force accuracy 0,5 % 79

80 Press-in units QMP 140 series C) QMP 140 execution of the press-in unit Press / Pull / Press & Pull Force measurement Tool bracket QMP 140 execution DR in direction press DIN810 A50, Ø50H7 85 deep QMP QMP 140 execution ZU in direction pull M36 x 3 50 deep QMP QMP 140 execution DZ in direction press and pull M36 x 3 50 deep QMP D) Force-hold-break E) Backstop Hold force Force-hold-break HB QMP Backstop RS QMP Accessories Portal frame for QMP 140 (according to customer specification) C-frame for QMP 140 (according to customer specification) QMP QMP Cable Cables for interconnection between press-in unit and control system Cable length Cable set DS80 / QMP100/140 / SMP500 DSP05 5 m MK Cable set DS80 / QMP100/140 / SMP500 DSP10 10 m MK Cable set DS80 / QMP100/140 / SMP500 DSP15 15 m MK Cable set DS80 / QMP100/140 / SMP500 DSP05 - with shielding 5 m MK Cable set DS80 / QMP100/140 / SMP500 DSP10 - with shielding 10 m MK Cable set DS80 / QMP100/140 / SMP500 DSP15 - with shielding 15 m MK Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM > to the technical drawings (page 163) > to the drawing portal frame (page 168), C-frame (page 169) 80

81 Technical datas QMP series Press-in units of the QMP series are designed for the measurement of pulling and pressing forces. They consist out of a robust square-cut stainless steel case with a servo motor, recirculating ballscrew for converting the rotary movement into a linear movement, integrated digital force transducer and absolute position encoder for control and direct measurement of force and length (stroke). LED status report at the press-unit show the operating status and the result. Force control, position control and signal control are integrated Integrated digital parameter memory module enables error-free setup Drift-free force measurement Monitoring with envelope technology and windowing (press-in control system) Thanks to the high-precision DMS force transducer, only one measuring range is necessary Linearisation of the stroke/length (bending-up compensation) Product designation QMP 80 QMP 100 QMP 140 Max. force (nominal load) 2, kn kn kn Drive motor Electronically controlled, maintenance-free servo motor Motor mounting Vertical Motor offset Vertical Motor offset Motor offset Accuracy force measurement (nom.force) 0,5 % of the final value Executions force measurement Digital load cell DR (press), ZU (pull) oder DZ (press and pull) Hold time of the nominal force max. 2,5 s / holding force via backstop RS, hold time arbitary Stroke 200 mm, 300 mm oder 500 mm stroke distance Execution stroke/length measurement Absolute position encoder, enables absolute and relative stroke measurement Stroke/length repeat accuracy < 0,01 mm (by about 20 mm/s) Resolution stroke/length measurement 0,003 mm Nominal speed 200 mm/s 200 mm/s 100 mm/s Plunger Recirculating ballscrew Stroke cycles min. 5 million at nominal force Tool bracket DR (execution press) DIN 810 A20 DIN 810 A25 DIN 810 A50 Tool bracket ZU (execution pull) M20 x 1,5 40 deep M24 x 1,5 55 deep M36 x 3 50 deep Max. weight of additional tool approx. 10 kg approx. 10 kg approx. 10 kg Weight of press with 200 mm stroke approx. 21 kg approx. 45 kg approx. 145 kg Weight of press with 300 mm stroke approx. 25 kg approx. 50 kg approx. 175 kg Weight of press with 500 mm stroke approx. 35 kg approx. 60 kg approx. 215 kg Assembly Face side, screws as well as centring via locating flange Installation position arbitary Lubrication interval force cycles Anti-twist protection Fitting groove with ball bearing guide Internal overdrive protection Range limits; final range driven in / driven out Independent emergency stop In case of an overload (force, current, stroke, temperature motor) Power pack DS-H Typ 2, type 5 DS-V type 5 DS-V type 5 Main voltage power pack V / 50 Hz 3 x 400 VAC / 50 Hz 3 x 400 VAC / 50 Hz Accessories Portal frame / C-frame Motor offset Force-hold-break / Backstop (Hold force) Lubrication set 81

82

83 SMP 300 SMP 400 SMP 500 Press-in units SMP Overview of the different construction sizes Models Maximum force in kn > SMP 300 0,5 1 2 > SMP > SMP

84 The correct press tool for press-in, joining and forming operations The requirements to a press-in unit are multifaceted. The SMP series offers you products which are especially configured for your application. In the suitable size, with the suitable force, in the required precision, with the suitable stroke. Components of SMP press-in units Maintenance-free servo motor Housing out of stainless steel and aluminium Compact design by the use of a motor offset Advantages of SMP press-in units Simple construction for the rough industrial environment Insensitive against electro-magnetic radiation due to digital data transfer Absolut measuring system eliminates the need for a reference run Simple programmable at the control unit or via external PC With force transducer and length/stroke measuring system SMP press-in units have a digital force transducer, is located directly near the plunger. With this, the upcoming force can be collected very precise. The accuracy-deviation is max. 1 % of the final value. The length/stroke can be measured relative or absolute. The method for the stroke measurement can be adjusted in the control system. Both systems working with a resolution of 0,003 mm and a length repeat accuracy of 0,01 mm. Suitable control units for presses of the SMP series Classic Pro Control unit MultiClassic FL MultiPro FL suitable for type SMP, QMP SMP, QMP > to the control systems (page 93) 84

85 A 1 A 2 A 3 C C C B B Sample values SMP 300 / V2 DR Options 00 = Standard V2 DR SMP standard B Series designation / Size Force sensor Stroke Drive Force measurement Additional features Tool fitting A B 1, 2, 3 A A A A SMP 300 series A) SMP 300 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke Stroke mm Max. speed mm/s SMP 300 / XX 100 V2 DR SMP SMP 300 / XX 200 V2 DR SMP SMP 300 / XX 400 V2 DR SMP Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket DIN 810 A8 B) SMP 300 execution force sensor 0,5 kn External mounted digital force sensor Max. force kn Application area kn Force sensor 0,5 kn for SMP 300 0,5 0,1-0,5 SMP Force accuracy 1 % 85

86 Press-in units SMP 300 series C) SMP 300 execution force sensor 1 kn / 2 kn Max. force kn Application area kn Force sensor 1 kn for SMP ,2-1 SMP Force sensor 2 kn for SMP ,4-2 SMP Force accuracy 1 % Accessories Portal frame for SMP 300 (according to customer specification) C-frame for SMP 300 (according to customer specification) SMP SMP Cable Cable for interconnection between nutrunner and control system Cable length Interconnecting cable DS34 / DS44 / SMP300 DSP05 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 15 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 right 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 right 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 right 15 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 left 5 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 left 10 m MK Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 left 15 m MK > Illustration angled interconnecting cable (page 138) Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM > to the technical drawings (page 165) > to the drawing portal frame (page 168), C-frame (page 169) 86

87 A 1 A 2 A 3 B B B Sample values SMP 400 / V2 DR Optionen 00 = Standard V2 DR SMP standard Series designation / Size Force sensor Stroke Drive Force measurement Additional features Tool fitting A B 1, 2, 3 A A A A SMP 400 series A) SMP 400 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke Stroke mm Max. speed mm/s SMP 400 / XX 100 V2 DR SMP SMP 400 / XX 200 V2 DR SMP SMP 400 / XX 400 V2 DR SMP Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket with mounting drill holes B) SMP 400 execution force sensor 5 kn / 10 kn Max. force kn Application area kn Force sensor 5 kn for SMP SMP Force sensor 10 kn for SMP SMP Force accuracy 1 % 87

88 Press-in units SMP 400 series Accessories Portal frame for SMP 400 (according to customer specification) C-frame for SMP 400 (according to customer specification) SMP SMP Cable Cables for interconnection between press-in unit and control system Cable length Cable set DS57 / QMP80 / SMP400 DSP05 5 m MK Cable set DS57 / QMP80 / SMP400 DSP10 10 m MK Cable set DS57 / QMP80 / SMP400 DSP15 15 m MK Cable set DS57 / QMP80 / SMP400 DSP05 - with shielding 5 m MK Cable set DS57 / QMP80 / SMP400 DSP10 - with shielding 10 m MK Cable set DS57 / QMP80 / SMP400 DSP15 - with shielding 15 m MK Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM > to the technical drawings (page 166) > to the drawing portal frame (page 168), C-frame (page 169) 88

89 A 1 A 2 A 3 B B B Sample values SMP 500 / V2 DR Options 00 = Standard V2 DR SMP standard Series designation / Size Force sensor Stroke Drive Force measurement Additional features Tool fitting A B 1, 2, 3 A A A A SMP 500 series A) SMP 500 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke Stroke mm Max. speed mm/s SMP 500 / XX 100 V2 DR SMP SMP 500 / XX 200 V2 DR SMP SMP 500 / XX 400 V2 DR SMP Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket with mounting drill holes B) SMP 500 execution force sensor 20 kn / 30 kn / 50 kn / 70 kn Max. force kn Application area kn Force sensor 20 kn for SMP SMP Force sensor 30 kn for SMP SMP Force sensor 50 kn for SMP SMP Force sensor 70 kn for SMP SMP Force accuracy 1 % 89

90 Press-in units SMP 500 series Accesories Portal frame for SMP 500 (according to customer specification) C-frame for SMP 500 (according to customer specification) SMP SMP Cable Cables for interconnection between press-in unit and control system Cable length Cable set DS80 / QMP100/140 / SMP500 DSP05 5 m MK Cable set DS80 / QMP100/140 / SMP500 DSP10 10 m MK Cable set DS80 / QMP100/140 / SMP500 DSP15 15 m MK Cable set DS80 / QMP100/140 / SMP500 DSP05 - with shielding 5 m MK Cable set DS80 / QMP100/140 / SMP500 DSP10 - with shielding 10 m MK Cable set DS80 / QMP100/140 / SMP500 DSP15 - with shielding 15 m MK Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM > to the technical drawings (page 167) > to the drawing portal frame (page 168), C-frame (page 169) 90

91 Technical datas SMP series Press-in units of the SMP series are only designed for the measurement of pressing forces. They consist out of a robust mechanic with angled servo motor, recirculating ballscrew for converting the rotary movement into a linear movement, integrated digital force transducer and absolute position encoder for control and direct measurement of force and length (stroke) ,5 kn 1 / 2 kn Force control, position control and signal control are integrated Integrated digital parameter memory module enables error-free setup Drift-free force measurement Monitoring with envelope technology and windowing (press-in control system) Thanks to the high-precision DMS force transducer, only one measuring range is necessary Linearisation of the stroke/length (bending-up compensation) Product designation SMP 300 SMP 400 SMP 500 Max. force (nominal load) 0,5 1 2 kn 5 10 kn kn Drive motor Electronically controlled, maintenance-free servo motor Motor mounting Motor offset (angled motor) Accuracy force measurement (nom.force) 1% of the final value Execution force measurement Digital load cell DR (press) Stroke 100 mm, 200 mm oder 400 mm stroke distance Execution stroke/length measurement Absolute position encoder, enables absolute and relative stroke measurement Stroke/length repeat accuracy < 0,01 mm (by about 20 mm/s) Resolution stroke/length measurement 0,003 mm Nominal speed 350 mm/s 200 mm/s 150 mm/s Plunger Recirculating ballscrew Stroke cycles min. 5 million at nominal force Tool bracket DIN 810 A8 Mounting holes Mounting holes Max. weight of additional tool approx. 0,5 kg* / 5 kg approx. 5 kg approx. 10 kg Weight of press with 100 mm stroke approx. 6,5 kg approx. 22 kg approx. 100 kg Weight of press with 200 mm stroke approx. 7,5 kg approx. 24 kg approx. 120 kg Weight of press with 400 mm stroke approx. 9,0 kg approx. 30 kg approx. 150 kg Assembly Face side, screws as well as centring via locating flange Installation position arbitary Lubrication interval force cycles Anti-twist protection Fitting groove with ball bearing guide Internal overdrive protection Range limits; final range driven in / driven out Independent emergency stop In case of an overload (force, current, stroke, temperature motor) Power Pack DS-L type 3 DS-H type 2 DS-V type 5 Main voltage power pack V / 50 Hz V / 50 Hz 3 x 400 VAC / 50 Hz * Max. weight of additional tool SMP 300 / 005 in a horizontal installed position Accessories Portal frame C-frame Lubrication set 91

92

93 MultiBasic Blue MultiBasic MultiClassic MultiPro Control systems Overview Execution TA Execution FL > MultiBasic Blue Nutrunners of type SA - > MultiBasic Nutrunners of type SA - > MultiClassic Nutrunners of type MDW Press-in units of series SMP/QMP > MultiPro Nutrunners of type MDW Press-in units of series SMP/QMP Control units with digital processing of the measuring signals for nutrunners of the DS series and press-fit units of the QMP/SMP series. Applicable for manual work stations and automatic stations. All control units have a LCD display and a tripartite LED status report. The control unit and the power pack are combined in one case. Consequently the control system does not require an electrical cabinet and therefore little space. Configuration and programming is made directly at the unit or at an external computer. Create individual sequence programs and adjust these to the process flow. 93

94 The accurate control system for every assembly process DSM offers products which are especially configured for your applications in the tightening and press-in technique. In the adequate execution, for the adequate range of application, in the required precision, with the adequate accessories. Components of DSM control systems Control module with firmware tightening technique / press-in technique Basic module supplies power to control unit and tool, controls and monitors the servo motor Modular set-up of the housing, control module + power electronic module Compact flash slot with CF card to store the measurement data Software MultiControl - for configuration, parameterisation, programming and monitoring of the control system Various accessories and options Advantages of DSM control systems Control system and software are suitable for tightening and press-in applications, same operating concept Control unit and power pack are accommodated in a single housing Compact design for wall mounting Thanks to the parameter memory module inside the tool, a error-free configuration is possible Simple and convenient programming with the plain text menu navigation A wide range of tightening and press-in processes are integrated in the control system Complex, customer-specific procedures realised the DSM development team Traceable calibration Accessories control system 4/4S 4/4C 8/8S 8/88C IO-Extension 4/4S IO-Extension 4/4C IO-Extension 8/8S IO-Extension 8/8C Inputs / Outputs 4IN/4OUT 4IN/4OUT 8IN/8OUT 8IN/8OUT IO Extension is used to expand the standard inputs and outputs of the DSM control systems. The device is selected via the DSM systembus interface. The inputs and outputs can be used for any control tasks in the sequence programming. Up to 16 extension modules can be connected at a control system. Each IO-Extension is equipped with Status display of the inputs and outputs Function check DSM system bus Reset key 94

95 Adequate power packs for all control systems The power pack supplies the control unit and the connected tool. There are different power packs available. This depending on the required performance of the tool. Important accessory for the safety of persons is the Machine-Safety-Interface (MSI). Basic modules Control >> modules DS-S DS-L DS-H DS-V Pro Classic Basic Basic Blue Basic modules DS-S, DS-L, DS-H, DS-V Overview Basic module Tool Nutrunners SA / MDW, press-in units DS-S type 1 DSH 26/005; DS 26/005 ML DS-S type 2 DSH 26/01/02/04; DS 26/01/02/04 ML DS-L type 1 DS 34/025/05 ML DS-L type 3 DS 44/025/5/10/20; SMP 300/005/01/02 ML DS-L type 4 DS 34/10/15; DSH 34/05/10/20; DSH 44/20/30/40/60 ML DS-L type 5 DS 44/35 ML DS-H type 2 QMP 80/025/05/10; SMP 400/05/10 ML DS-H type 3 DS 57/25/50 ML DS-H type 4 DS 57/70/90/140 ML DS-H type 5 QMP 80/20 ML DS-V type 4 DS 80/220/300/420/500/600; DS80-130/900/1000/1500/2000/2400 ML DS-V type 5 QMP 100/30/40/50/60; QMP 140/70/100/120; SMP 500/20/30/50/70 ML Accessories basic module MSI Machine-Safety-Interface Tightening System MSI Machine-Safety-Interface Press-In System ML ML To that, the power pack controls and monitors the motor of the tool (nutrunner / press). Among others it thereby it checks the voltage and condition of the hallsensor as well as temperature, current and voltage of the servo motor. Supply Mains voltage basic module type DS-S, DS-L, DS-H: 230 VAC / 50 Hz Mains voltage basic module type DS-V: 3 x 400 VAC / 50 Hz 95

96

97 B A C D Control module MultiBasic Blue A) MultiBasic Blue TA Equipped with firmware tightening system (1000 BasBlue-E) Tightening control Control module MultiBasic Blue SA MS Accessories control module Modification control system to protection class IP 54 MS Basic module (power pack), depending on the performance of the nutrunner > Basic modules (page 95) 97

98 Control systems MultiBasic Blue B) PC software packages MultiControl4 standard software (50 measuring results), included in delivery MultiControl4 software, activated full version (unlimited numbers of measuring results) Linemanager software for centralised control tasks and data storage MS MS MS Accessories Cable length PC interconnecting cable 3 m MK C) DSM USB module D) Portable memory CF card DSM USB module RS232 USB MS Compact flash card (CF) 128 MB MS Cable MultiBasic Blue Cable length Power cord 230 VAC (power pack DS-S, DS-L, DS-H, DS-LH) 1,5 m MS Power cord 400 VAC (power pack DS-V) 5 m MS > to the technical drawings (page 170) 98

99 Technical datas MultiBasic Blue MultiBasic Blue the Low-Cost starter model into the EC tightening technique. For all DSM tightening tools of the DS series with indirect torque-measurement (SA). The ideal tightening control system for simple tightening operations. Digital measuring signal processing 2,5 LCD display with illumination 2 x 3 LED status reports for torque and angle of rotation Function keys Programming and parameterisation via included MultiControl4 software Freely programmable tightening operations Automatic self test of the tightening control system and of the DS nutrunner Mobile backup and production memory 128 MB (compact flash card) Parameter and program backup in EEPROM Firmware bilingual, reversible Number of programs 16 Number of instructions per program max. / total 50 / 800 Instruction set 33 instructions Maximum number of tightening stages per program 49 Standard tightening processes 5 Standard untightening processes 1 Freely direct inputs 4 Freely direct outputs 4 Inputs/outputs extendable no Sampling rate 1 khz Interfaces V24 Interfaces optional - Protection class IP 40 (optional IP 54) Accessories Printer PR-II 99

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101 B A C D E Control module MultiBasic A) MultiBasic TA Equipped with firmware tightening system (1000 Bas-E) Tightening control Control module MultiBasic SA MS Accessories control module Profibus module (Profibus interface) MS Ethernet module (Ethernet, TCP/IP interface) MS Modification control system to protection class IP 54 MS Basic module (power pack), depending on the performance of the nutrunner > Basic modules (page 95) 101

102 Control systems MultiBasic B) PC software packages MultiControl4 standard software (50 measuring results), included in delivery MultiControl4 software, activated full version (unlimited numbers of measuring results) Linemanager software for centralised control tasks and data storage MS MS MS Accessories Cable length PC interconnecting cable 3 m MK C) DSM USB module D) Portable memory CF card DSM USB module RS232 USB MS Compact flash card (CF) 128 MB MS E) IO-Extension System bus unit for additional inputs and outputs Inputs / Outputs IO-Extension 4/4S with terminal block 4IN, 4OUT MS IO-Extension 4/4C with M8 circular plug-in connector 4IN, 4OUT MS IO-Extension 8/8S with terminal block 8IN, 8OUT MS IO-Extension 8/8C with M8 circular plug-in connector 8IN, 8OUT MS Accessories System bus terminating resistor T-piece for system bus connection Y-piece for system bus connection System bus cable 1 m System bus cable 2 m System bus cable 5 m MS DSM DSM MS MS MS Cable MultiBasic Cable length Power cord 230 VAC (power pack DS-S, DS-L, DS-H, DS-LH) 1,5 m MS Power cord 400 VAC (power pack DS-V) 5 m MS > to the technical drawings (page 170) 102

103 Technical datas MultiBasic MultiBasic the starter model into the EC tightening technique. For all DSM tightening tools of the DS series with indirect torque-measurement (SA). Suitable for a multi-channel system solution. Digital measuring signal processing 2,5 LCD display with illumination 2 x 3 LED status reports for torque and angle of rotation Function keys Programming and parameterisation via included MultiControl4 software Freely programmable tightening operations Automatic self test of the tightening control system and of the DS nutrunner Mobile backup and production memory 128 MB (compact flash card) Parameter and program backup in EEPROM Firmware bilingual, reversible Number of programs 32 Number of instructions per program max. / total 50 / 1600 Instruction set 33 instructions Maximum number of tightening stages per program 49 Standard tightening processes 5 Standard untightening processes 1 Freely direct inputs 4 Freely direct outputs 4 Inputs / outputs extendable yes Sampling rate 1 khz Interfaces V24, system bus Interfaces optional Profibus, TCP/IP Protection class IP 40 (optional IP 54) Accessories IO-Extension (up to 128 inputs and outputs) Printer PR-II DSM radio controlled clock ToolControl socket box P-Control position monitoring DCM-Extension: for activation of an external DC motor Status Indication: external status report 103

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105 A B C D E F Control module MultiClassic A) MultiClassic Execution TA Execution FL Control module MultiClassic Tightening control MDW Press-in control QMP/SMP MS B) Firmware TA: Firmware tightening system (Firmware 1200 ClaDS-E) FL: Firmware press-in system (Firmware 3200 Cla-E) MS MS Accessories control module Profibus module (Profibus interface) MS Ethernet module (Ethernet, TCP/IP interface) MS Modification control system to protection class IP 54 MS Basic module (power pack), depending on the performance of the tool > Basic modules (page 95) 105

106 Control systems MultiClassic C) PC software packages MultiControl4 standard software (50 measuring results), included in delivery MultiControl4 software, activated full version (unlimited numbers of measuring results) Linemanager software for centralised control tasks and data storage MS MS MS Accessories Cable length PC interconnecting cable 3 m MK D) DSM USB module E) Portable memory CF card DSM USB module RS232 USB MS Compact flash card (CF) 128 MB MS F) IO-Extension System bus unit for additional inputs and outputs Inputs / Outputs IO-Extension 4/4S with terminal block 4IN, 4OUT MS IO-Extension 4/4C with M8 circular plug-in connector 4IN, 4OUT MS IO-Extension 8/8S with terminal block 8IN, 8OUT MS IO-Extension 8/8C with M8 circular plug-in connector 8IN, 8OUT MS Accessories System bus terminating resistor T-piece for system bus connection Y-piece for system bus connection System bus cable 1 m System bus cable 2 m System bus cable 5 m MS DSM DSM MS MS MS Cable MultiClassic Cable length Power cord 230 VAC (power pack DS-S, DS-L, DS-H, DS-LH) 1,5 m MS Power cord 400 VAC (power pack DS-V) 5 m MS > to the technical drawings (page 170) 106

107 Technical datas MultiClassic The all-round controller MultiClassic TA is in equal measure suitable for simple as well as for complex tightening operations. With this, all DSM tightening tools of the DS series with direct torque-measurement (MDW) can be controlled. All press-in units of the QMP and of the SMP series can be controlled with the press-in controller MultiClassic FL. It is in equal measure suitable for simple as well as for high-precision press-fit, joining and forming operations. Both, hand-work places as well as automatic stations can be equipped with the controller MultiClassic. Several stations can be linked to a multi-channel system. Digital measuring signal processing 2,7 LCD display with illumination 2 x 3 LED status reports for torque and angle of rotation / force and length (stroke) Function keys Traceable calibration Programming and parameterisation via MultiControl4 software Freely programmable operations Automatic self test of the control system and of the tool Mobile backup and production memory 128 MB (compact flash card) Ring buffer for 500 measured values Parameter and program backup in EEPROM Firmware bilingual, reversible Number of programs 128 Number of instructions per program max. / total 100 / 2000 Instruction set 31 instructions Max. number of tightening stages / press-in stages per program 99 Standard tightening processes (execution TA) 5 Standard untightening processes (execution TA) 1 Standard press-in processes (execution FL) 8 Envelope monitoring yes Freely direct inputs 4 Freely direct outputs 4 Inputs and outputs extendable ja Sampling rate 1 khz Interfaces V24, system bus Interfaces optional Profibus, TCP/IP Protection class IP 40 (optional IP 54) Accessories IO-Extension (up to 128 inputs and outputs) Printer PR-II DSM radio controlled clock ToolControl socket box P-Control position monitoring DCM-Extension: for activation of an external DC motor Status Indication: external status report 107

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109 A B C D E F Control module MultiPro A) MultiPro Execution TA Execution FL Control module MultiPro Tightening control MDW Press-in control QMP/SMP MS B) Firmware TA: Firmware tightening system (Firmware 1200 ProDS-E) FL: Firmware press-in system (Firmware 3200 Pro-E) MS MS Accessories control system Ethernet module (Ethernet, TCP/IP interface) MS Modification control system to protection class IP 54 MS Basic module (power pack), depending on the performance of the tool > Basic modules (page 95) 109

110 Control systems MultiPro C) PC software packages MultiControl4 standard software (50 measuring results), included in delivery MultiControl4 software, activated full version (unlimited numbers of measuring results) Linemanager software for centralised control tasks and data storage MS MS MS Accessories Cable length PC interconnecting cable 3 m MK D) DSM USB module E) Portable memory CF card DSM USB module RS232 USB MS Compact flash card (CF) 128 MB MS F) IO-Extension System bus unit for additional inputs and outputs Inputs / Outputs IO-Extension 4/4S with terminal block 4IN, 4OUT MS IO-Extension 4/4C with M8 circular plug-in connector 4IN, 4OUT MS IO-Extension 8/8S with terminal block 8IN, 8OUT MS IO-Extension 8/8C with M8 circular plug-in connector 8IN, 8OUT MS Accessories System bus terminating resistor T-piece for system bus connection Y-piece for system bus connection System bus cable 1 m System bus cable 2 m System bus cable 5 m MS DSM DSM MS MS MS Cable MultiPro Cable length Power cord 230 VAC (power pack DS-S, DS-L, DS-H, DS-LH) 1,5 m MS Power cord 400 VAC (power pack DS-V) 5 m MS > to the technical drawings (page 170) 110

111 Technical datas MultiPro The high-end tightening control system MultiPro TA for complex operations with highest precision. Suitable for all DSM tightening tools of the DS series with direct torquemeasurement (MDW). All press-in units of the QMP and of the SMP series can be controlled with the high-end press-in controller MultiPro FL. It is in equal measure suitable for simple as well as for high-precision press-fit, joining and forming operations. Both, hand-work places as well as automatic stations can be equipped with the controller MultiPro. Several stations can be linked to a multi-channel system. Digital measuring signal processing 5,7 LCD display with illumination 2 x 3 LED status reports for torque and angle of rotation / force and length (stroke) Function keys and keypad Traceable calibration Programming and parameterisation directly at the unit or via MultiControl4 software Freely programmable operations Automatic self test of the control system and of the tool Mobile backup and production memory 128 MB (compact flash card) Ring buffer for 500 measured values Parameter and program backup in EEPROM Firmware bilingual, reversible User administration, access control / access journal Single-step mode (for test of the program sequence) Number of programs 255 Number of instructions per program max. / total 200 / 3000 Instruction set 37 instructions Max. number of tightening stages / press-in stages per program 199 Standard tightening processes (execution TA) 5 Standard untightening process (execution TA) 1 Standard press-in process (execution FL) 8 Envelope monitoring ja Freely direct inputs 4 Freely direct outputs 4 Inputs and outputs extendable yes Sampling rate 1 khz Interfaces V24, system bus, Profibus Interfaces optional TCP/IP Protection class IP 40 (optional IP 54) Accessories IO-Extension (up to 128 inputs and outputs) Printer PR-II DSM radio controlled clock ToolControl socket box P-Control position monitoring DCM-Extension: for activation of an external DC motor Status Indication: external status report 111

112

113 QS-Box QS plug-in module SCI module Reference measuring system QS-Box is a digital measuring system for the quality assurance of operating sequences. The reference measuring system can be used for the monitoring and control as well as for the adjustment or calibration of tightening and press-fit systems. The use of slide-in modules for all current measuring sensors enables this flexibility. That means that every type of sensor can be equipped with an adequate measuring module. In combination with the intelligent Sensor-Converter by DSM-sensors but also by third-party products, the QS-Box works on a digital level via the measuring channel DSM-digital. Advantages of the modern digital measuring system are an interference-free signal transfer, the direct status report near the measuring point as well as an intelligent memory chip. The stored sensor data are adjusted automatically by connection to the QS-Box. Only the sensor and not the complete measuring chain is calibrated by periodic calibrations. Measurements are made in the online mode in combination with the QS-Center software. The QS-Box transfers the measured data immediately to the connected computer. Without computer, in the offline mode, the QS-Box records the measurands. The data are written onto CF card and analysed later on at the computer. Features Reference measuring system for monitoring and calibration Exchangeable plug-in modules for analogue and digital measurement signals Measurements possible in online and offline mode Measured value recording and graphics monitoring Data storage directly on the CF card or via QS-Center software Test equipment monitoring with integrated measuring system Synchronisation input for angle of rotation and length/stroke tests Interfaces: USB, RS232, TCP/IP, Profibus (optional) QS-Center software for administration, parameterisation and analysis 113

114

115 1 B A D C 5 Torque 6 Force 7 Reference measuring system QS-Box A) QS-Box with slot for measuring module QS measurement box, basic device DSM Accessories Cable length QS-Box plug-in power supply AC 230 V / 50 Hz DC 24 V / 1A 1,5 m DSM /2/3/4/5/6/7) QS plug-in modules Measuring signal 1) QS plug-in module DSM-Digital DSM ) QS plug-in module ±1 mv/v DSM ) QS plug-in module ±2 mv/v DSM ) QS plug-in module 4-20 ma DSM ) QS plug-in module ±5 V DSM ) QS plug-in module ±10 V DSM ) QS plug-in module ±15 V DSM

116 Reference measuring system QS-Box B) QS-Center software QS-Box analysis software pro DSM Accessories Cable length USB cable B male A male (included in delivery) 2 m MK C) SCI module Signal converter intelligent QS SCI module DSM Accessories Cable length SCI connection cable 5 m DSM D) Measuring sensors Digital torque transducer Digital force load cell Available on request Available on request > to the technical drawings (page 172) 116

117 Technical drawings Nutrunners Page > DSH , 119 > DS 34-P 120, 121 > DSH , 123 > DS 44-P 124, 125, 126 > DSH , 128 > DS , 130, 131 > DS , 133, 134 > DS , 136, 136, 137 > DS , 140, 141 > DS , 143, 144 > DS , 146 Handling equipment Page > GG Fehler! Textmarke nicht definiert. > GG > GG > Swivel arm long execution 150, 151 > Swivel arm short execution 152, 153 > PosiControl 154 > PosiControl4 155 Socket boxes > ToolControl 156, 157 Page Press-in units Page > QMP , 160 > QMP , 162 > QMP , 164 > SMP > SMP > SMP > Portal frame 168 > C-frame 169 Control systems Page > MultiBasic Blue 170 > MultiBasic 170 > MultiClassic 170 > MultiPro 170 > IO-Extension 171 Reference measuring system Page > QS-Box 172 > SCI module

118 Technical drawings DSH 26 series Hand-held nutrunners DSH 26 series DSH 26 MDW DSH 26 SA Ø 30 Ø 26 Ø 38 DSH 26 MDW Ø Dim. A ±1 Dim. B ±1 Ø 30 Ø 26 Ø 38 DSH 26 SA Ø 44 MDW Dimension A mm Dimension B mm SA Dimension A mm Dimension B mm DSH 26 / 02 MDW DSH 26 / 02 SA DSH 26 / 04 MDW DSH 26 / 04 SA Mounting flange Suspension clip M5 (2x) mm installation space for cable and plug 146 Dim. A ±1 Dim. B ± mm installation space for cable and plug

119 Technical drawings DSH 26 series Spring output 20 mm Spring output 50 mm Self start Ø 38,5 Angle output Vacuum screw-retainer Ø 26 Ø 22 Ø 16,5 Ø 10 Nozzle to customer requirements Output features Ø 7,1 Ø 6,3 Ø 10 Ø 14 Ø 14 DIN 3126 C6,3 11,3 DIN 3121 F6,3 7,5 DIN 3126 B3 16 DIN 3126 B5,5 22 DIN 3126 D6, ,3 138,5 69 Ø 13 Ø 14 Ø 14 R 21,5 Ø Ø 23 62,5 WA with quick change chuck DIN 3126 D6,3 > to the product description (page 23) 119

120 Technical drawings DS 34-P series DS 34-P series DS 34 MDW DS 34 SA 41 Ø Ø 34 29,2 58 Pistol grip SB: self start socket mm installation space for cable and plug SB: self start socket mm installation space for cable and plug 10 29,

121 Technical drawings DS 34-P series Spring output Square drive DIN 3121 F6,3 Square drive DIN 3121 F10 Dim. A Spring deflexion Dimension A mm Dimension B mm 30 mm mm Hexagonal quick change chuck DIN 3126 D6, Dim. B Ø 22 SW 17 Ø 19 Bit shaft precision-guide 24 mm Bit shaft precision-guide 13 mm Ø Ø19 Ø Ø19 Interconnecting cable 90 angled Control system 65 Connector plug 90 left Motor DS 34 Connector plug 90 right DS 34 Coding keyway at alignment Left Coding Coding keyway at alignment Right > to the product description (page 25) 121

122 Technical drawings DSH 34 series DSH 34 series DSH 34 MDW/SA DSH 34 MDW-WA/SA-WA Ø 44 Ø 44 Dim. B Ø 44 Straight output Dim. A DSH 34 Interconnecting cable with plug protection DSH 34 Interconnecting cable with plug protection Ø 44 Ø 34 Ø 34 WA: Angle head DIN 3121 F10 3/8 square drive 13,6 Ø 12 Ø 26,5 43 Dimension A mm Dimension B mm DSH 34 / 05 / 10 MDW 448 ±2 DSH 34 / 05 / 10 / 20 MDW-WA 459 ±2 DSH 34 / 05 / 10 SA 398 ±2 DSH 34 / 05 / 10 / 20 SA-WA 409 ±2 122

123 Technical drawings DSH 34 series Suspension clip Suspension eye R8 15 Spring output Self start Dim. C Spring deflexion Dimension C mm Dimension D mm 30 mm mm Hexagonal quick change chuck DIN 3126 D6,3 Square drive DIN 3121 F6,3 Square drive DIN 3121 F Dim. D 60,5 121 Ø 3 R5,5 32 Eyebolt M6x10 Ø 52 Ø 22 SW 17 Ø 19 Bit shaft precision-guide 24 mm Bit shaft precision-guide 13 mm Ø Ø19 Ø Ø19 > to the product description (page 27) 123

124 Technical drawings DS 44-P series DS 44-P series DS 44 MDW DS 44 SA 46,5 31 Ø 44 46,5 68,5 31 Ø 44 68,5 21,5 Dim. A +100 mm installation space for cable and plug SB: Self start socket 21,5 Dim. B +100 mm installation space for cable and plug SB: Self start socket Dimension A mm Dimension B mm DS 44 / 05 / 10 / ,5 211,5 DS 44 / ,5 292,5 124

125 Technical drawings DS 44-P series Pistol grip 90 twistable 52,2 ±2 Counter bracket for pistol grip nutrunner Dimensions according to customer requirement Dim. F Dim. H ±3 68,5 178 ±2 21,5 Dim. E +100 mm installation space for cable and plug Suspension device Dim. G 125

126 Technical drawings DS 44-P series Spring output Square drive DIN 3121 F6,3 Square drive DIN 3121 F10 Dim. A Spring deflexion Dimension A mm Dimension B mm 30 mm mm Hexagonal quick change chuck DIN 3126 D6, Dim. B Ø 22 SW 17 Ø 19 Bit shaft precision-guide 24 mm Bit shaft precision-guide 13 mm Ø Ø19 Ø Ø19 Interconnecting cable 90 angled Control system 65 Connector plug 90 left Motor DS 44 Connector plug 90 right DS 44 Coding keyway at alignment Left Coding Coding keyway at alignment Right > to the product description (page 29) 126

127 Technical drawings DSH 44 series DSH 44 series DSH 44 MDW/SA DSH 44 MDW-WA/SA-WA DSH 44 Interconnecting cable with plug protection Ø DSH 44 Interconnecting cable with plug protection Ø 44 Ø 44 Ø 34 Dim. B Dim. A WA: Angle head Ø 35 Ø Ø 34 Ø 44 20,5 Straight output DIN 3121 F12,5 1/2 square drive Ø ,4 Dimension A mm Dimension B mm DSH 44 / 20 / 40 MDW 454 ±2 DSH 44 / 40 / 60 MDW-WA 509 ±2 DSH 44 / 20 / 40 SA 398 ±2 DSH 44 / 40 / 60 SA-WA 428 ±2 127

128 Technical drawings DSH 44 series Suspension clip Suspension eye R8 13 Spring output Self start Dim. C Spring deflexion Dimension C mm Dimension D mm 30 mm mm Hexagonal quick change chuck DIN 3126 D6,3 Square drive DIN 3121 F6,3 Square drive DIN 3121 F Dim. D 60,5 121 Ø 3 R5,5 32 Eyebolt M6x10 Ø 60 Ø 22 SW 17 Ø 19 Bit shaft precision-guide 24 mm Bit shaft precision-guide 13 mm Ø Ø19 Ø Ø19 > to the product description (page 31) 128

129 Technical drawings DS 26 series Nutrunners for installation DS 26 series DS 26 MDW DS 26 SA Ø 30 Ø 26 Dim. A ±1 Dim. B ± mm installation space for cable and plug Ø 30 Ø 26 MDW Dim. A mm Dim. B mm SA Dim. A mm Dim. B mm DS 26 / 005 MDW DS 26 / 005 SA DS 26 / 01 /02 MDW DS 26 / 01 /02 SA DS 26 / 04 MDW DS 26 / 04 SA Mounting flange M5 (2x) 5 26 Dim. A ±1 Dim. B ± mm installation space for cable and plug 129

130 Technical drawings DS 26 series Spring output 20 mm Spring output 50 mm Self start Angle head 60,3 138,5 Ø 14 Ø 14 Ø 38,5 R 21,5 69 Ø Ø Ø 23 62,5 WA with quick change chuck DIN 3126 D6,3 Vacuum screw-retainer Ø 26 Ø 22 Ø 16,5 Ø 10 Nozzle to customer requirements 130

131 Technical drawings DS 26 series Hexagonal drive 1/4 DIN 3126 C6,3 Square drive 1/4 DIN 3121 F6,3 Ø 7,1 Ø 6,3 Hexagonal quick change chuck DIN 3126 B3 Hexagonal quick change chuck DIN 3126 B5,5 Ø 10 Ø 14 Hexagonal quick change chuck DIN 3126 D6,3 Ø ,3 7,5 Interconnecting cable 90 angled Control system 83 Spiral antikink protection Connector plug 90 left Motor DS 26 Connector plug 90 right DS 26 Coding keyway at alignment Left Coding Coding keyway at alignment Right > to the product description (page 37) 131

132 Technical drawings DS 34 series DS 34 series DS 34 MDW DS 34 SA 41 Ø Mounting flange SB: Self start socket Ø mm installation space for cable and plug 29, SB: Self start socket mm installation space for cable and plug 10 29,2 14 Ø 9 h10 2,1 deep (2x) M6 (2x) 52 ±0,

133 Technical drawings DS 34 series Angle head Output offset Ø 46 Ø SW Square drive 3/8 Ø 27 Spring output Self start Dim. G 60,5 Ø R11 Dim. F 11 Ø 22 SW 17 Ø 19 Spring deflexion Dimension F mm Dimension G mm 30 mm mm

134 Technical drawings DS 34 series Square drive DIN 3121 F6,3 Square drive DIN 3121 F10 Hexagonal quick change chuck DIN 3126 D6, Bit shaft precision-guide 24 mm Bit shaft precision-guide 13 mm Ø Ø19 Ø Ø19 Interconnecting cable 90 angled Control system 65 Connector plug 90 left Motor DS 34 Connector plugr 90 right DS 34 Coding keyway at alignment Left Coding Coding keyway at alignment Right > to the product description (page 41) 134

135 Technical drawings DS 44 series DS 44 series DS 44 MDW DS 44 SA 46,5 31 Ø 44 46,5 68,5 31 Ø 44 68,5 21,5 Dim. A mm installation space for cable and plug SB: Self start socket 21,5 Dim. B mm installation space for cable and plug SB: Self start socket Dimension A mm Dimension B mm DS 44 / 05 / 10 / ,5 211,5 DS 44 / ,5 292,5 135

136 Technical drawings DS 44 series Mounting flange Angle head 20 Nm Angle head 40 Nm Ø 9 h7 2,1 deep (2x) 52 ±0,02 Ø 46 Ø 46 Ø Ø M6 (2x) Square 3/ Square 3/8 SW 41 Ø 27 SW 41 Ø 45 Output offset Dim. I Dim. J Dim. K 5 25 Nm 2 10 Nm Ø 44 Ø R11 R14 Dimension I mm Dimension J mm Dimension K mm 2 10 Nm Nm

137 Technical drawings DS 44 series Spring output Self start Dim. L Dimension L mm Dimension M mm 30 mm mm Square drive DIN 3121 F6,3 Square drive DIN 3121 F10 Hexagonal quick change chuck DIN 3126 D6, Dim. M 60,5 Ø 22 SW 17 Ø 19 Bit shaft precision-guide 24 mm Bit shaft precision-guide 13 mm Ø Ø19 Ø Ø19 137

138 Technical drawings DS 44 series Interconnecting cable 90 angled Control system 65 Connector plug 90 left Motor DS 44 Connector plug 90 right DS 44 Coding keyway at alignment Left Coding Coding keyway at alignment Right > to the product description (page 45) 138

139 Technical drawings DS 57 series DS 57 series DS 57 MDW 70,5 DS 57 SA 70, , ,5 Ø 55 Ø Mounting flange Motor offset M8 (2x) 78 ±0,2 94 Output side ,5 Motor Ø mm installation space for cable and plug 502 Ø mm installation space for cable and plug

140 Technical drawings DS 57 series Angle head WA Output offset 53,34 Spring output 1/2 square drive Spring output 3/8 square drive Ø 35-0,1 B Ø 35-0,1 B Ø 26 Ø 26 A A 15,4 10, = = Ø ,4 141,5 M8 15 / 20 deep (3x) Ø 6h7 20 tief (2x) 44 ±0,2 30,04 R 17,2 44 ±0,2 20 ±0, C C DIN 3121 F12,5 1/2 square drive DIN 3121 F10 3/8 square drive (spring deflexion) A mm B mm C mm F F

141 Technical drawings DS 57 series Stump output Self start Ø 35-0, ,5 30, ,4 Ø 16 h5 DIN 3121 F12,5 1/2 square drive > to the product description (page 49) 141

142 Technical drawings DS 80 series DS 80 series DS 80 MDW (220/300 Nm) DS 80 SA (220/300 Nm) 83 75,7 83 Ø 55 75,7 70 DS 80 MDW (420/500/600 Nm) DS 80 SA (420/500/600 Nm) Ø mm installation space for cable and plug Ø Ø mm installation space for cable and plug Additional gear stage (Booster gear unit) Additional gear stage (Booster gear unit) 142

143 Technical drawings DS 80 series Mounting flange Output offset ,5 M10 (2x) 106 ±0, Output side Motor Angle head Self start ,5 34 ±0,1 Ø 52,2 e8 Ø 25 h ±0,1 3/ , Stump output 3/4 square drive Ø 48-0,1 22,9 36,5 Ø 28 h5 DIN 3121 F20 3/4 square drive 143

144 Technical drawings DS 80 series Spring output 3/4 square drive Spring output 1 square drive Ø 47,8-0,2 22,9 Ø 38 B Spring deflexion C Ø 47,8-0,2 27,6 Ø Spring deflexion 208 (spring deflexion) A mm B mm C mm F F F ,5 F ,2 432 Output offset (for using with spring output) Output offset with stump output 18,5 51,2 +0, ±0,1 143 Ø A 50 DIN 3121 F20 3/4 square drive DIN 3121 F25 1 square drive 27,6 18,5 51,2 +0, ±0, ,6 Ø 40 h6 Spring deflexion 145,6 DIN 3121 F25 1 square drive 27,6 Ø 60 ±0,1 DIN 3121 F25 1 square drive > to the product description (page 51) 144

145 Technical drawings DS series DS series DS MDW (900/1000 Nm) DS SA (900/1000 Nm) Ø 55 Ø Ø DS MDW (1500/2000/2400 Nm) DS SA (1500/2000/2400 Nm) Ø 130 ±0, Ø 80 Ø 130 ±0, Additional 2nd gear stage (Booster gear unit) Additional 2nd gear stage (Booster gear unit) 145

146 Technical drawings DS series Mounting flange Spring output 240 Ø ±0,2 R 30 TkØ 115 ±0,2 M16 (2x) ,6 Spring deflexion Ø 60 ±0,1 Ø ,5 50 Ø 52 ±0, ,3 DIN 3121 F40 1,5 square drive > to the product description (page 55) 146

147 Technical drawings POSI 1 Torque reaction arm Handling equipment GG-40 Torque reaction arm GG

148 Technical drawings POSI 1 Torque reaction arm GG-150 Torque reaction arm GG

149 Technical drawings POSI 1 Torque reaction arm GG-300 Torque reaction arm GG-300 > to the product description (page 61) 149

150 Technical drawings POSI 2 Swivel arm Swivel arm long execution with position control XY 200 Ø 9(2x) 390 (upper stop) 170 ±0,2 80 (lower stop) R 925 max. working area 84,5 Ø Swivel range 250 a , Swivel range

151 Technical drawings POSI 2 Swivel arm without position control 390 (upper stop) 80 (lower stop) 84,5 Ø Swivel range 180 R 925 max. working area Swivel range ±0,3 View A A 200 ±0,3 170 ±0,2 Ø 9(2x) 151

152 Technical drawings POSI 2 Swivel arm Swivel arm short execution with position control XY 190 (upper stop) 30 (lower stop) 84,5 A ±0,3 170 ±0,2 View A Swivel range 180 R612 max. working area Swivel range ±0,3 Ø 9(2x) 152

153 Technical drawings POSI 2 Swivel arm without position control 190 (upper stop) 30 (lower stop) R612 max. working area 84,5 Swivel range 180 Swivel range A 40 ±0,3 200 ±0,3 170 ±0,2 View A Ø 9(2x) > to the product description (page 65) 153

154 Technical drawings PosiControl PosiControl Side view Front view 54, > to the product description (page 67) 154

155 Technical drawings PosiControl4 PosiControl4 Front view ,5 Side view 114 > to the product description (page 69) 155

156 Technical drawings ToolControl Socket boxes ToolControl Front view Side view ,6 Top view Ø Tool places TC2 Tool insert TC2 R5 Ø ,2 61, ,5-0 5 Ø77 ±0,1 32,2 +0,1-0 37,2 ±0, Ø77,9 +0-0,1 2x45 156

157 Technical drawings ToolControl Tool places TC4 Tool insert TC4 R5 Ø59,5 ±0,1 61, ,5-0 5 Ø44 ±0,1 32,2 ±0,05 37,2 ±0, Ø44,9 ±0,05 1x45 Tool places TC8 Tool insert TC8 R2,5 Ø ,1 Ø21 +0,2-0 (8x) 46 4 Ø24 +0,2-0 35,2 ±0,1 32,2 ±0, ±0,1 ±0,1 ±0,1 94 ±0,1 Ø20,9 ±0,05 1x45 > to the product description (page 71) 157

158

159 Technical drawings QMP 80 series Press-in units QMP 80 series QMP 80 /05/10/20 Motor mounted vertical QMP 80 /05/10/20 V2 (Motor offset) Free space for plug and cable View A Plunger drilling DR: DIN810 Ø20H7 45 deep ZU: M20x1,5 40 deep 25 Mounting surface C A Ø60h6 Ø40 Ø35.5h6 View C Free space for plug ±0, Dim. B Dim. A ±0,5 Starting point stroke (length measurement) M12 (3x120 ) (In execution DR position is undefined) M deep (4x) PCD-Ø80 ±0,2 Free space for plug Ø Plunger drilling DR: DIN810 Ø20H7 45 deep ZU: M20x1,5 40 deep 25 Mounting surface View B A B 90 ±0,2 Free space for plug Ø60h6 Ø40 Dim. B 96 ±0,5 Ø35.5h6 187,5 ±0,2 218, Starting point stroke (length measurement) View A 20 ±0, ±0,2 125 ±0,2 Ø65,19 97, Ø ,5 ±2 Dim. A M12 (3x120 ) PCD-Ø80 ±0,2 M deep (4x) A mm /05/10 /20 B mm /05/10/20 A mm /05/10 /20 B mm /05/10/20 QMP mm stroke ±2 QMP 80 V2 200 mm stroke ±3 QMP mm stroke ±3 QMP 80 V2 300 mm stroke ±3 QMP mm stroke ±3 QMP 80 V2 500 mm stroke ±3 159

160 Technical drawings QMP 80 QMP 80 /05/10/20 Back stop (hold force) QMP 80 /05/10/20 Force-hold-break Free space for plug Free space for plug A Free space for plug Dim. C ,5 90 Dim. B Dim. A 428 ±2 150 Free space for plug 64, Ø40 Plunger drilling 25 Mounting surface Ø60h6 Ø40 96 ±0,5 Ø35,5h6 A 90 ±0,2 M12(3x120 ) ±0,2 144 ±0,2 View B 187,5 ±0,2 View A ±0,2 M deep (4x) PCD-Ø80 ±0,2 A mm /05/10 /20 B mm /05/10 /20 C mm 05/10/20 QMP 80 V2 RS 200mm stroke ±2 427±2 649 QMP 80 V2 RS 300mm stroke ±2 427±2 759 QMP 80 V2 RS 500mm stroke ±2 427±2 959 > to the product description (page 75) 160

161 Technical drawings QMP 100 QMP 100 series QMP 100 /30/40/50 Motor mounted vertical QMP 100 /30/40/50 V2 (Motor offset) B Plunger drilling DR: DIN810 Ø25H7 50 deep ZU: M24x1,5 55 deep Free space for plug Mounting surface A Ø75h6 Ø55h6 Ø50h6 M deep (4x) ±0,1 Free space for plug 68 ±0, , ±0,5 238 Dim. A Starting point stroke (length measurement) M12 (3x120 ) Free space for plug 20 Plunger drilling 150 DR: DIN810 Ø25H7 50 deep ZU: M24x1,5 55 deep Free space for plug 44 Mounting surface 37,5 ±0,2 108,7 B A 142,5 ±0,2 105 ±0,2 Ø75h6 Ø55h6 Ø50h Free space for plug 25 ±0, M deep(4x) ±0, Dim. A M12 (3x120 ) ±2 View B View A ,2 142,5 68 ±0,2 View B ±0,2 215 ±0,5 View A 68 ±0,2 68 ±0,2 A mm /30/40/50 Typ A mm /30/40/50 QMP mm stroke 792 ±2 QMP 100 V2 200 mm stroke 833 ±2 QMP mm stroke 892 ±2 QMP 100 V2 300 mm stroke 933 ±3 QMP mm stroke 1092 ±2 QMP 100 V2 500 mm stroke 1133 ±3 161

162 Technical drawings QMP 100 series QMP 100 /30/40/50 Backstop (hold force) QMP 100 /30/40/50 Force-hold-break Free space for plug 20 B Free space for plug Ø100 Free space for plug Dim. A ± Plunger drilling DR: DIN810 Ø25H7 50 deep ZU: M24x1,5 55 deep 44 Mounting surface 565 ±2 Ø75h6 Ø55h6 Ø50h6 25 ±0, ±0,5 A 142,5 Ø View B View A M ±0,2 27 deep (4x) 68 ±0,2 A mm /30/40/50 QMP 100 V2 RS 200 mm stroke 833 ±2 QMP 100 V2 RS 300 mm stroke 933 ±3 QMP 100 V2 RS 500 mm stroke 1133 ±3 > to the product description (page 77) 162

163 Technical drawings QMP 140 series QMP 140 series QMP 140 /70/100 V2 (Motor offset) A Plunger drilling DR: DIN810 Ø50H7 85 deep ZU: M36x3 50 deep Mounting surface 109 Ø110h6 Ø90 Ø84h6 40 ±0,1 Free space for plug Free space for plug ,5 Dim. A Starting point stroke (length measurement) C M deep (4x) M20 (3x120 ) (In execution DR position is undefined) ±0,2 View A 144 View C 98 ±0, A mm /70/100 QMP 140 V2 200 mm stroke 845 ±2 QMP 140 V2 300 mm stroke 945 ±3 QMP 140 V2 500 mm stroke 1145 ±3 163

164 Technical drawings QMP 140 series QMP 140 /70/100 Backstop (hold force) QMP 140 /70/100 Force-hold-break 654 ±2 625,5 ±2 > to the product description (page 79) 164

165 Technical drawings SMP 300 series SMP 300 series SMP 300 /005 V2 (Motor offset) 142 M6 12 deep (4x) SMP 300 /01/02 V2 (Motor offset) 120 (3x) PCD Ø48 ±0,2 142 M6 12 deep (4x) Ø2,5H7 6 deep M6x1 (3x) 120 Free space for plug 237 Dim. A PCD Ø48 ±0,2 237 Ø40 65 Ø38 Ø19 h ±2 Ø35h6 Starting point stroke (length measurement) 120 Free space for plug Ø40 Ø35 h6 Ø19 h Dim. A 64 ±2 Starting point stroke (length measurement) A mm /005/01/02 SMP 300 V2 100 mm stroke 366 ±2 SMP 300 V2 200 mm stroke 466 ±2 SMP 300 V2 400 mm stroke 666 ±2 > to the product description (page 85) 165

166 Technical drawings SMP 400 series SMP 400 series SMP 400 /02/05/10 V2 (Motor offset) M8 20 deep (4x) 60 (6x) B Free space for plug PCD Ø40 ±0, ,5 279 Free space for plug Dim. A 45 Starting point stroke (length measurement) 17 Ø70h6 A 47 Ø50 214, ,5 A M5 (6x) Ø5H7 (2x 180 ) 139,5 60 Ø30 H7 Typ A mm /02/05/10 SMP 400 V2 100 mm stroke 392 ±2 SMP 400 V2 200 mm stroke 492 ±2 SMP 400 V2 400 mm stroke 692 ±2 > to the product description (page 87) 166

167 Technical drawings SMP 500 series SMP 500 series SMP 500 /20/30/50/70 V2 (Motor offset) 146,7 22,5 M16 35 deep (4x) 2,7 45 a b c d a: PCD Ø70 b: M8 c: Ø8 H7 d: PCD Ø ,5 Ø ±2 150 Dim. A 90 11,4 Starting point stroke (length measurement) 74 ±2 45 Mechanical block Free space for plug 28 Free space for plug M8 8x 20 deep Ø120 h6 Ø8 H7 2x 20 deep 2x Ø55 H7 Ø90 A mm /20/30/50/70 SMP 500 V2 100 mm stroke 537 ±2 SMP 500 V2 200 mm stroke 637 ±2 SMP 500 V2 400 mm stroke 837 ±3 > to the product description (page 89) 167

168 Technical drawings Portal frame QMP/SMP Portal frame for press-in units of the QMP/SMP series Stroke ???? Portal frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing. > to the technical drawings (starting on page 159) 168

169 Technical drawings C-frame QMP/SMP C-frame for press-in units of the QMP/SMP series Stroke???? ? C-frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing. > to the technical drawings (starting on page 159) 169

170 Technical drawings Control systems Control systems Basic Blue, Basic, Classic, Pro 0 20,5 180, ,5 8,5 Display MultiPro 200,8 R3 (4x) 246,1 Display MultiClassic Display MultiBasic 271,5 274,5 Ø5 (4x) 279,5 15x45 (4x) Ø7 (4x) 201 Plan at least 140 mm space for cable! Depth mm Control module + basic module DS-S type Control module + basic module (all other executions) 231 > to the product description (page 93) 170

171 Technical drawings Control systems IO-Extension 4/4S, 4/4C, 8/8S Ø4,5 (2x) 144 ± Free space for plug 22 8/8C Ø4,5 (2x) Free space for plug > to the product description (page 94) 171

172 Technical drawings Reference measuring system Reference measuring system QS-Box Front view Side view ,5 SCI module Connector measuring module 35,5 Ø30 63,4 Ø26 17 Fixed connection between measuring sensor and SCI module > to the product description (page 113) 172