Toyota Technical Training Product Matrix

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PRODUCT TECHNICIAN HANDBOOKS 00401-CBTCD-021 3/13/2002 Toyota 021 Technical Introduction to Toyota on CD Technical Introduction 00401-TH071-V3 9/29/2004 Toyota 071 Toyota Hybrid System Hybrid System

1 PRODUCT TECHNICIAN HANDBOOKS CBTCD-021 3/13/2002 Toyota 021 Technical Introduction to Toyota on CD Technical Introduction TH071-V3 9/29/2004 Toyota 071 Toyota Hybrid System Hybrid System TH072-V2 6/30/2004 Toyota 072 Toyota Hybrid System Diagnosis Hybrid System TH262 7/11/2001 Toyota 262 Automatic Transmissions Drivetrain This new introductory course will provide service technicians with a brief history of the Toyota organization, background of our product lineup and the significance of the customer's role in our success. Participants will learn how to use all of the vast technical resources available to them including Repair Manuals, New Car Features books and Electrical Wiring Diagrams. This course helps technicians identify and describe the function of key vehicle systems and components, outlines important safety considerations, locate needed service information via Repair Manual, EWD, NCF, and TIS, and understand normal operating conditions related to the Toyota Hybrid System. Updated to include 2004 Prius information. This is an all-new, two-day course intended for Toyota Master Technicians who have attended the initial three-day course, Toyota Hybrid System. 072 is a highly specialized course that provides product technical information, important safety considerations, and practice required to service and diagnose the hybrid powertrain and its control systems. Updated to include 2004 Prius information. The subject matter of this course includes basic operating principles and construction and function of automatic transmissions and transaxles, including diagnosis, use of applicable SSTs, routine service, adjustments, and overhaul TH273 7/10/2001 Toyota 273 Automatic Transmissions Diagnosis Drivetrain TH302 1/15/2004 Toyota 302 Manual Transmission & Transaxle Drivetrain TH453 7/5/2006 Toyota 453 Suspension, Steering, and Handling Chassis Covered subjects include diagnostic techniques for Toyota automatic transmissions and transaxles. Electrical, hydraulic, and mechanical systems diagnosis, use of repair manuals, the Toyota Diagnostic Tester, and remanufactured transmission program procedures are also included. This course covers fundamental operating principles, construction, and function of Toyota transmissions, transaxles, transfer cases, and clutch systems, including related hydraulic and electrical circuits. Participants are taught proper diagnosis, use of SSTs, routine service, adjustments, and overhaul. Fundamental principles and operation of tires and wheels, suspension components, steering gear, linkage, and power assist systems. Inspection and diagnostic methods are reviewed for each major component area. The course incorporates a thorough review of wheel alignment geometry and wheel alignment correction and provides a diagnostic method for vehicle handling concerns. Last Updated 2/3/ of 7

2 PRODUCT TH472 8/1/2001 Toyota 472 Noise, Vibration and Harshness Diagnosis Chassis Toyota Noise, Vibration & Harshness (NVH) Diagnosis covers the fundamental principles of NVH, diagnostic procedures, pinpoint diagnosis, and common NVH repair techniques TH552 7/11/2001 Toyota 552 Brake Systems Chassis Operation, diagnosis, and adjustment of brake system components, including Anti-Lock Brake Systems (ABS) and Traction Control Systems (TRAC). Includes use of the on-car brake lathe TH623-V3 1/6/2006 Toyota 623 Electrical Circuit Diagnosis Electrical TH652 9/18/2001 Toyota 652 Body Electrical Diagnosis Electrical TH752 1/4/2005 Toyota 752 Air Conditioning & Climate Control Electrical Covers Toyota starting and charging systems, battery testing, and important electrical principles. Teaches basic concepts that govern the function of electrical circuits, including systems and components, series and parallel circuits, and measurement of voltage, current, and resistance. Teaches use of DVOM, routine service, diagnosis, troubleshooting, and adjustments of electrical systems. Designed to improve electrical troubleshooting skills. Covers basic principles of routine troubleshooting and diagnosis of electrical circuits, systems, and components. Teaches basic operation, construction, and function of components, use of Toyota wiring diagrams, and use of DVOM and hand tools. 752 is a comprehensive course covering basic through advanced concepts of mobile air conditioning and climate control systems on Toyota vehicles. Technicians will use recovery equipment, refrigerant identifier, and leak detection equipment in hands-on activities. Technicians learn the fundamentals of climate control operation, troubleshooting techniques, and repair procedures necessary to diagnose and repair Toyota vehicles TH852-V3 1/7/2002 Toyota 852 Engine Control Systems I Engine This course is designed to increase the Technician's understanding and diagnostic skills related to Toyota engine control systems. Major areas to be covered are the identification, operation, function, and basic diagnosis of the following: Electronic Control Module (ECM); fuel injection systems; engine control system sensors and actuators; ignition systems; idle speed control systems, and EGR systems TH874 3/13/2002 Toyota 874 Engine Control Systems II (Diagnosis) Engine This course is designed to provide technicians with the skills necessary to practice advanced diagnostic processes. Use of the diagnostic tester and vehicle functions to acquire, analyze and interpret various types of data will be covered. The course will focus on data gathered from the engine control system to identify and service system malfunctions TH972 8/7/2001 Toyota 972 Advanced Emission and Driveability Diagnosis Engine Combustion chemistry and exhaust gas analysis, transient I/M test result analysis and interpretation, emissions control subsystem theory, emissions, and Driveability problems. Last Updated 2/3/ of 7

3 PRODUCT TOYOTA INSTRUCTOR GUIDE IG021 7/5/2001 Toyota 021 Technical Introduction to Toyota Technical Introduction 021 Technical Introduction to Toyota Instructor Guide IG262 CD 7/20/1999 Toyota 262 Automatic Transmissions Drivetrain 262 Automatic Transmissions Instruction Guide on CD ROM IG071-CDV3 9/29/2004 Toyota 071 Toyota Hybrid System Hybrid System CD ONLY IG071-V3 9/28/2004 Toyota 071 Toyota Hybrid System Hybrid System 071 Hybrid System Course Instructor Guide with CD ROM IG072-V2 6/2/2004 Toyota 072 Hybrid System Diagnosis Course Hybrid 072 Hybrid System Diagnosis Instructor Guide with CD IG256-CDV2 9/29/2004 Toyota 256 Hybrid System - Fleet Course - CD ONLY Hybrid CD ONLY IG256-V2 9/29/2004 Toyota 256 Hybrid System - Fleet Course Hybrid 256 Hybrid System - Fleet Course Instructor Guide WITH CD ROM This course will support the need to train fleet technicians who maintain hybrid vehicles. This course provides product and technical information, and practices required to service and perform basic repairs, diagnosis, and general maintenance. Beyond basic diagnosis and servicing, the fleet technicians will use Toyota dealerships for repairs that are more advanced and/or warranty services. Updated to include 2004 Prius information IG273 7/10/2001 Toyota 273Automatic Transmissions Diagnosis Drivetrain 273Automatic Transmissions Diagnosis Instruction Guide with CD ROM IG302 1/15/2004 Toyota 302 Manual Transmission and Transaxle Drivetrain 302 Manual Transmission and Transaxle Instructor Guide with CD ROM IG453 7/5/2006 Toyota 453 Suspension, Steering, and Handling Chassis 453 Suspension, Steering, & Handling Instructor Guide with CD IG623 9/29/2004 Toyota 623 Electrical System Diagnosis Electrical 623 Electrical System Diagnosis Instructor Guide with CD IG623-CD 9/29/2004 Toyota 623 Electrical System Diagnosis Electrical CD ONLY IG752 1/4/2005 Toyota 752 Air Conditioning & Climate Control Electrical 752 Air Conditioning & Climate Control Instructor Guide with CD IG752-CD 1/4/2005 Toyota 752 Air Conditioning & Climate Control Electrical CD ONLY Last Updated 2/3/ of 7

4 PRODUCT IG852 2/15/2001 Toyota 852 Engine Control Systems I Engine 852 Engine Control Systems I Instructor Guide with CD ROM IG874 3/29/2002 Toyota 874 Engine Control Systems II (Diagnosis) Engine 874 Engine Control Systems II (Diagnosis) Instruction Guide with CD ROM IGMR2-CD 3/15/2000 Toyota MR2/Solara CV New Model New Model MR2/Solara CV New Model Instructor Guide on CD ROM TOYOTA NEW MODEL Toyota 1988 New Model Tape Only New Model with New Car Features Manual Toyota 1997 New Model - Camry New Model with New Car Features Manual Toyota 1998 New Model - Corolla/Sienna New Model with New Car Features Manual /2 Toyota /2 New Model - Land Cruiser New Model with New Car Features Manual Toyota 1999 New Model - Solara/Sienna/4Runner New Model with New Car Features Manual /2 Toyota /2 New Model - Tundra New Model with New Car Features Manual Toyota 2000 New Model - Celica/ECHO/ Avalon New Model with New Car Features Manual Toyota 2001 New Model - Sequoia/RAV4 New Model VHS with New Car Features Manual Toyota 2001 New Model - Highlander New Model VHS with New Car Features Manual VT Toyota 2002 New Model - Camry New Model VHS with New Car Features Manual VT Toyota 2003 New Model - Corolla/Matrix New Model VHS with New Car Features Manual VT Toyota 2003 New Model - 4Runner New Model VHS VT Toyota 2004 New Model - Sienna New Model VHS & DVD VT Toyota 2004 New Model - Prius New Model VHS & DVD Last Updated 2/3/ of 7

5 PRODUCT TOYOTA VIDEO /18/2000 Toyota Intro to Toyota Hybrid System (Prius) Hybrid /31/1996 Toyota Suspension Systems Chassis V 5/15/1986 Toyota Automatic Transmissions - How They Work Drivetrain /30/1990 Toyota A/T Fundamentals Part 1 - Torque Converter Drivetrain /30/1990 Toyota A/T Fundamentals Part 2 - Planetary Gears Drivetrain /26/1986 Toyota Engine Select Fit Bearings Engine /9/1988 Toyota TCCS - How it Works in Dealership 49 Engine /24/1988 Toyota TCCS - The Trouble Code System 51 Engine /24/1988 Toyota TCCS - Fuel System Check 52 Engine /24/1988 Toyota TCCS - Sensors and Their Circuits 53 Engine /12/1988 Toyota Anti Lock Brake System Dealer 54 Drivetrain /30/1989 Toyota All-Trac Systems In-Dealership Prog. #55 Drivetrain /8/1990 Toyota Electronics - Module I & II Electrical /8/1990 Toyota Electronics - Module I Electrical /8/1990 Toyota Electronics - Module II Electrical /25/1991 Toyota Electrical Wiring Diagram Electrical /13/1991 Toyota Balance Shaft Engine /27/1993 Toyota Airbag SRS Program Electrical /22/1994 Toyota NVH Diagnosis Program Chassis /13/1995 Toyota Emissions/Driveability - Part 1 & 2 Engine Support material for course 452 Automatic Transmission basics A/T Torque Converter Fundamentals A/T Planetary Gears Fundamentals Select fit bearing procedures How TCCS system works TCCS trouble code system TCCS fuel system TCCS sensors and circuits Anti Lock Brake System All-Trac Systems Support material for course 672 Support material for course 673 Support material for course 674 Using Toyota Electrical Wiring Diagram Manuals Balance shaft setup procedures Airbag Supplemental Restraint Systems Support material for course 472 Support material for course 972 Last Updated 2/3/ of 7

6 PRODUCT TOYOTA TECH TTECH-1ST02 1st qtr 2002 Toyota Toyota Tech Magazine TTECH-2ND02 2nd qtr 2002 Toyota Toyota Tech Magazine TTECH-3RD02 3rd qtr 2003 Toyota Toyota Tech Magazine TTECH-4TH02 4th qtr 2003 Toyota Toyota Tech Magazine TTECH-1ST03 1st qtr 2003 Toyota Toyota Tech Magazine TTECH-2ND03 2nd qtr 2003 Toyota Toyota Tech Magazine TTECH-3RD03 3rd qtr 2003 Toyota Toyota Tech Magazine TTECH-4th03 4th qtr 2003 Toyota Toyota Tech Magazine TTECH-1st04 1st qtr 2004 Toyota Toyota Tech Magazine TTECH-2ND04 2nd qtr 2004 Toyota Toyota Tech Magazine TTECH-3RD04 3rd qtr 2004 Toyota Toyota Tech Magazine TTECH-4TH04 4th qtr 2004 Toyota Toyota Tech Magazine TTECH-1ST05 1st qtr 2005 Toyota Toyota Tech Magazine TTECH-2ND05 2nd qtr 2005 Toyota Toyota Tech Magazine TTECH-3RD05 3rd qtr 2005 Toyota Toyota Tech Magazine TTECH-4TH05 4th qtr 2005 Toyota Toyota Tech Magazine TTECH-1ST06 1st qtr 2006 Toyota Toyota Tech Magazine /14/1992 Toyota Piston & Bearing Size Chart (Includes 01 & 02) Engine Technician Reference Card /16/1996 Toyota Suspension System Reference Card Chassis Technician Reference Card ATD98-SET 5/2/1991 Toyota A/T HYD DIAG BINDER W/SET Drivetrain Automatic Trainsmission/Transaxle Hydraulic Diagrams /28/1995 Toyota 95 TCCS & EFI (Qty per pack 10) Engine Technician Reference Card /28/1995 Toyota 95 ABS Comparison Chart & Diagnosis Codes (Qty per pack 10) Chassis Technician Reference Card Last Updated 2/3/ of 7

7 PRODUCT /4/1996 Toyota Vehicle Transmission Transaxle Applications (Qty per pack 10) Drivetrain Technician Reference Card /4/1996 Toyota 96 Wheel Alignment Specs (Qty per pack 10) Chassis Technician Reference Card /4/1996 Toyota 96 ABS Comparison Chart & Diagnosis Codes (Qty per pack 10) Chassis Technician Reference Card /4/1996 Toyota 96 TCCS & EFI (Qty per pack 10) Engine Technician Reference Card /4/1996 Toyota 96 ECT Diagnostics (Qty per pack 10) Drivetrain Technician Reference Card TRC-R134A 5/9/1997 Toyota R134A A/C TRC (Qty per pack 10) Electrical Technician Reference Card TRC-ALIGN 3/26/1997 Toyota Wheel Alignment Specs (Qty per pack 10) Chassis Technician Reference Card TRC-ECT 3/26/1997 Toyota ECT System Comparison (Qty per pack 10) Drivetrain Technician Reference Card TRC-EFI 3/26/1997 Toyota EFI System Comparison (Qty per pack 10) Engine Technician Reference Card TRC-TRN 3/26/1997 Toyota Transmission Applications (Qty per pack 10) Drivetrain Technician Reference Card TRC-ABS 6/11/1998 Toyota ABS System Comparison (Qty per pack 10) Chassis Technician Reference Card TRC-ALIGN 6/11/1998 Toyota Wheel Alignment Specs (Qty per pack 10) Chassis Technician Reference Card TRC-ECT 6/11/1998 Toyota ECT System Comparison (Qty per pack 10) Drivetrain Technician Reference Card TRC-EFI 6/11/1998 Toyota EFI System Comparison (Qty per pack 10) Engine Technician Reference Card TRC-TRN 6/11/1998 Toyota 86 to 98 Transmission Applications (Qty per pack 10) Drivetrain Technician Reference Card TRC-ABS 4/6/1999 Toyota ABS System Comparison (Qty per pack 10) Chassis Technician Reference Card TRC-ALIGN 4/6/1999 Toyota Wheel Alignment Specs (Qty per pack 10) Chassis Technician Reference Card TRC-ECT 4/6/1999 Toyota ECT System Comparison (Qty per pack 10) Drivetrain Technician Reference Card TRC-EFI 4/6/1999 Toyota EFI System Comparison (Qty per pack 10) Engine Technician Reference Card TRC-TRN 4/6/1999 Toyota Transmission Applications Drivetrain Technician Reference Card Last Updated 2/3/ of 7

Automotive & Diesel Technology

Automotive & Diesel Technology AUTO 133 Automotive Suspension/Steering (3.5 credit, 2 lecture, 3 lab) Instruction in skills needed to diagnose, service, and repair modern automotive suspension/steering systems. Suspension/steering designs,