MATRIX Booster Sets Data Book 50Hz

Transcription

1 Japanese Technology since 9 MATRIX Booster Sets Data Book 50Hz

2 50Hz CONTENTS INDEX GP-GPE Page CONTENTS INDEX DEFINITION AND USE OF PRESSURISATION UNITS 0 TYPICAL APPLICATIONS 0 PRINCIPLE OF OPERATION OF GP PRESSURISATION UNITS 0 PRINCIPLE OF OPERATION OF GPE PRESSURISATION UNITS 0 OPERATING CONDITIONS 0 TESTS AND TRIALS 0 MECHANICAL AND HYDRAULIC TESTS 0 ELECTRICAL TESTS 0 Principle of Operation of GPE Pressurisation UNITS with E-drive 0 Principle of Operation of GPE Pressurisation UNITS with E-power and Hydrocontroller 0 Principle of Operation of GPE Pressurisation UNITS with an EFC control panel 03 Principle of Operation of GPE Pressurisation UNITS with an MFC control panel 03 Fig. - TWO PUMP UNIT WITH CONSTANT PRESSURE REGULATION 04 PRESSURISATION UNIT WATER CIRCUIT DIAGRAM 04 TYPE KEY 05 NAME PLATE 05 PRODUCT SPECIFICATIONS 0 HYDRAULIC COMPONENTS AND CONTROL 0 ELECTRIC PANEL 0 TECHNICAL PUMP DATA 03 TECHNICAL MOTOR DATA 04 PERFORMANCE RANGE 30 RESEAU BOOSTER SET GP(E) MATRIX 30 CURVE SPECIFICATION GP(E) 40 SELECTION CHART GP(E) MATRIX 40 GP(E) 403 GP(E) MATRIX 3-3T/0.65(M) 403 GP(E) MATRIX 3-4T/0.65(M) 404 GP(E) MATRIX 3-5T/0.75(M) 405 GP(E) MATRIX 3-6T/0.9(M) 406 GP(E) MATRIX 3-7T/.3(M) 407 GP(E) MATRIX 3-8T/.3(M) 408 GP(E) MATRIX 3-9T/.5(M) 409 GP(E) MATRIX 5-3T/0.65(M) 40 GP(E) MATRIX 5-4T/0.9(M) 4 GP(E) MATRIX 5-5T/.3(M) 4

3 GP-GPE 50Hz CONTENTS GP(E) MATRIX 5-6T/.3(M) 43 GP(E) MATRIX 5-7T/.5(M) 44 GP(E) MATRIX 5-8T/.(M) 45 GP(E) MATRIX 5-9T/.(M) 46 GP(E) MATRIX 0-3T/.3(M) 47 GP(E) MATRIX 0-4T/.5(M) 48 GP(E) MATRIX 0-5T/.(M) 49 GP(E) MATRIX 0-6T/.(M) 40 GP(E) MATRIX 8-3T/.(M) 4 GP(E) MATRIX 8-4T/3 4 GP(E) MATRIX 8-5T/4 43 GP(E) MATRIX 8-6T/4 44 GP CONSTRUCTION 60 EXTERNAL VIEW GP MATRIX EXTERNAL VIEW GP MATRIX GPE CONSTRUCTION 603 EXTERNAL VIEW GPE MATRIX 3-5 E-POWER 603 EXTERNAL VIEW GPE MATRIX0 E-POWER 604 EXTERNAL VIEW GPE MATRIX 3-5 HYDROCONTROLLER 605 EXTERNAL VIEW GPE MATRIX 0 HYDROCONTROLLER 606 EXTERNAL VIEW GPE MATRIX EFC/MFC 607 OVERALL DIMENSIONS GP BOOSTER SET 70 GP MATRIX 70 OVERALL DIMENSIONS GPE BOOSTER SET 70 GPE MATRIX E-POWER 70 GPE MATRIX HYDROCONTROLLER 703 GPE MATRIX EFC/MFC 704 GP(E) MATRIX PACKING 705 GP MATRIX 705 GPE MATRIX 706 CONTROL PANEL FIXED SPEED 80 EP SPECIFICATION 80 CONTROL PANEL VARIABLE SPEED 803 E-POWER SPECIFICATION 803 HYDROCONTROLLER SPECIFICATION 804 SP (EFC and MFC) SPECIFICATION 805 PROTECTION PANEL SPECIFICATION 807 CONTENTS click INDEX to jump CORRESPONDING SECTION

4 50Hz CONTENTS GP-GPE CONTENTS INTENTIONALLY EMPTY PAGE

5 GP-GPE INTRODUCTION DEFINITION AND USE OF PRESSURISATION UNITS In situations in which a municipal water mains is lacking or insufficient for the proper operation of the services, one must install a pressurization unit to provide acceptable pressure and flow rates to even in the most unfavourable services. Pressurisation units are used wherever there is a need to increase the pressure, or to pressurise a water circuit. EBARA GP pressurisation units are automatic systems with or more pumps operating in parallel, designed to provide a simple and reliable solution to the most common requirements for maintenance of water supply pressure for apartment buildings, hotels, centres, offices and schools as well as providing auxiliary service in industrial and agricultural applications. They stand out for their robust construction, compact size, excellent efficiency and silent operation. GP units are equipped for connection to membrane and air cushion autoclaves. They are controlled by pressure switches or, for units with INVERTER control, by the signal from a pressure transducer. TYPICAL APPLICATIONS 50Hz INTRODUCTION INDUSTRY BUILDING SERVICE WATER SUPPLY PRINCIPLE OF OPERATION OF GP PRESSURISATION UNITS When water is demanded, it is first drawn from the autoclave tank (if present). This demand for water, with the pumps stopped, lowers the pressure until the pressure switch with the highest setpoint trips and starts the first electropump. If the output flow is greater than the delivery capacity of a single pump, the pressure continues falling until it trips the second pressure switch, thus starting the second pump. This happens for all pumps in the unit. When the water demand stops or reduces, the system pressure rises, thus opening the pressure switches sequentially and shutting off the pumps one by one. This is done in inverse order to that in which the motors were started up, the number of hourly starts per pump is reduced and they are all used to the same extent. NB: By connecting a float switch or minimum pressure switch to the control panel (both for demand from the first accumulation tank and from the water circuit itself) one can prevent the most frequent cause of pump failure: dry running. PRINCIPLE OF OPERATION OF GPE PRESSURISATION UNITS GPE units are designed to operate with a pump controlled by an INVERTER in the control panel, on board the motor, or in-line. The unit thus maintains constant pressure in the water circuit. There are various versions of GPE unit: With INVERTER in the control panel (Standard EFC version) With a single INVERTER controlling a single pump which is alternated with the others at each start up (MFC version, on request, in which each pump is INVERTER controlled). With multiple INVERTERS, each pump controlled by its own INVERTER (MFC versions, versions with INVERTER on board motor or in-line INVERTER) Note: Not all control options shown in the introduction are available with Matrix pumps 0

6 50Hz OPERATING CONDITIONS INTRODUCTION 0 INTRODUCTION GP-GPE EBARA GP-GPE pressurisation units can be used, in their standard versions, for civil, industrial and agricultural applications, as follows: building service water lifting and handling A/C heating irrigation washing systems The conveyed fluid must be: clean, potable, ground or mixed water, free of solid or fibrous suspensions and aggressive chemical substances. The units must be installed under cover, protected from the weather and freezing. Conveyed water temperature 0-50 C (depending on pumps). Ambient operating temperature 0-40 C, no higher than 000 m above sea level. Max relative humidity 50% at +40 C. NB: The system available NPSH must be greater than the NPSH demanded from the pump. For applications with different technical specifications, uses and climatic conditions (type of vector fluid, marine and aggressive industrial conditions), please contact our sales network. TESTS AND TRIALS Before shipping, all EBARA pressurisation units are subject to hydraulic, mechanical and electrical testing. MECHANICAL AND HYDRAULIC TESTS Pressure switch calibration Pump direction of rotation Mechanical testing of moving parts and running noise (on each pump) Tightness test with delivery port closed and nameplate rating tests MANUAL trials (using button on control panel) for each pump AUTOMATIC trials (using switch on control panel) for unit ELECTRICAL TESTS Earthing system continuity Applied voltage (dielectric rigidity) Insulation resistance Principle of Operation of GPE Pressurisation UNITS with E-drive GPE units with E-drive are designed to operate with each pumps controlled by an INVERTER installed on board its motor. The system is controlled by an MASTER INVERTER in relation to the reference signal supply by a pressure transmitters (4-0 ma passive). As the system pressure varies, the MASTER pump varies its rotary speed to restore it to the setpoint. If the water demand exceeds the capacity of the pump, the second variable speed pump cuts in and, pump goes into regulation mode to maintain the pressure setpoint; this happens for all the pumps in the unit. If the water demand drops off, the pressure tends to increase and the latest pump gradually reduces its speed to restore the correct operating pressure. This results in the regulation of the speed of the other pumps, until they gradually turn off. Once the system pressure has been restored and the water demand is 0, the MASTER pump switches off automatically. Principle of Operation of GPE Pressurisation UNITS with E-power and Hydrocontroller GPE units with E-power and Hydrocontroller are two pumps unit and are designed to operate with pumps controlled by an INVERTER in-line type. As the system pressure varies, the MASTER pump varies its rotary speed to restore it to the setpoint. If the water demand exceeds the capacity of the pump, the second variable speed pump cuts in and, the two pumps rotate at variable synchronous speed to restore the operating pressure. If the water demand drops off, the pressure tends to increase and both pumps gradually reduces its speed to restore the correct operating pressure. This results in the regulation of the speed of the other pumps, until they gradually turn off when the water demand is 0.

7 GP-GPE INTRODUCTION Principle of Operation of GPE Pressurisation UNITS with an EFC control panel EFC multiple pump control units power pump n. with the INVERTER to modulate system performance in relation to the reference signal while the other pumps are run at maximum nominal speed (around 900 rpm) and started and stopped in relation to demand. These means there are two distinct primary electrical circuits: n. - INVERTER startup/control of a single pump, n. - contactor startup (direct or star/delta) of the other pumps. The system is controlled by an electronic controller in relation to the reference signal supply by a pressure transmitter, flow meter or other unified control signal (4-0 ma passive). If the electronic controller or pressure transducer fails, a system of pressure switches controls the pumps directly (if present). In case of water distribution at constant pressure (Fig.), the electronic controller is connected to the pressure transmitter on the units' delivery manifold, which outputs a signal proportional to the circuit pressure. When the pressure drops due to water demand, the pressure transmitter signal also drops and the controller starts and controls the speed of the first pump with the INVERTER to restore the reference/ operating pressure. If the pump's flow rate is lower than demand, the circuit pressure will continue to drop and the system responds by increasing the pump's speed. Once pump n. reaches its maximum speed and demand is still in excess of its delivery, the controller will start pump n. at maximum speed. The speed of pump n. is immediately modulated so as to establish the operating pressure. If the pressure drops even further and pump n. is once again running at maximum speed, the controller starts up pump n. 3, and so on for all pumps in the unit. If the water demand drops off, the pressure tends to increase and the controller reduces the speed of pump n. to restore the correct operating pressure. At this point, the controller will stop one of the pumps running at maximum speed, while the speed of pump n. is modulated to maintain the reference pressure. As the pressure continues to increase due to reduced demand, once the minimum speed of pump n. is reached once more the controller will stop pump n. 3 and then pump n.. Once the demand for water has completely ceased, the controller reduces the speed of pump n. to its minimum and after a set delay (around minute) stops this pump too. The next time the system is started up, the INVERTER controlled pump will no longer be pump n., but n.. The INVERTER controlled pump thus rotates through all pumps in sequence. 50Hz INTRODUCTION Principle of Operation of GPE Pressurisation UNITS with an MFC control panel MFC multiple pump control panels power each pump with an INVERTER to modulate system performance in relation to the reference signal. MFC controllers differ from EFC controller from the point of view of their construction, since instead of having a single INVERTER to control all the pumps, each pump has its own INVERTER. The two types of control panel differ in construction, but they have the same type of operation by the controller, which responds to the reference signal output by a pressure transmitter or other unified control (4-0 ma passive). If the electronic controller or pressure transducer fails, a system of pressure switches controls the INVERTERS directly. In case of water distribution at constant starting pressure (Fig.), the electronic controller is connected to the pressure transmitter on the units' delivery manifold, which outputs a signal proportional to the circuit pressure. When the pressure drops due to water demand, the pressure transmitter signal also drops and the controller starts and controls the speed of the first pump with the INVERTER to restore the reference/ operating pressure. If the pump's flow rate is lower than demand, the circuit pressure will continue to drop and the system responds by increasing the pump's speed. Once pump n. reaches its maximum speed and demand is still in excess of its delivery, the controller will start pump n., also at variable synchronous speed. The controller will modulate the speed of the two pumps to restore the operating pressure; the modulating frequency is the same for both pumps. If the pressure drops even further and pumps n. and are once again running at maximum speed, the controller starts up pump n. 3, and then pump n. 4, if present. When the water demand is reduced the pressure will end to increase, as does the pressure transmitter output value. The controller thus reduces the speed of pumps n.,, 3 and 4 (they are all controlled at the same speed) to restore the reference/ operating pressure. If the pumps' flow rate is greater than demand, the circuit pressure will continue to increase and the system responds by decreasing the speed of the pumps until it reaches the minimum speed setting. At this point, the controller will stop pump n. 4, while the speed of pumps n., and 3 is modulated to maintain the reference pressure. As the pressure continues to increase due to reduced demand, once the minimum speed setting is reached again, the controller will stop pump n. 3 and modulate the speed of pumps n. and. This continues in sequence as the demand continues to fall, until the unit is completely stopped. 03

8 50Hz INTRODUCTION GP-GPE INTRODUCTION Fig. - TWO PUMP UNIT WITH CONSTANT PRESSURE REGULATION PRESSURISATION UNIT WATER CIRCUIT DIAGRAM 04

9 GP-GPE INTRODUCTION 50Hz TYPE KEY GP(E) MATRIX GPE space MATRIX 5-4T/0.9 M space EPW Control type Null = Fixed speed EP EFC = Single Inverter SP-EFC MFC = Multi Inverter SP-EFC EPW = E-Power HYD = Hydrocontroller INTRODUCTION Phase booster M = Single phase Null = Three phase Principal Pump model Speed GP = Fixed speed GPE = Variable speed Number of principal pump NAME PLATE ) TYPE booster model ) P/N booster item number 3) S/N booster serial number 05

10 50Hz INTRODUCTION GP-GPE INTRODUCTION INTENTIONALLY EMPTY PAGE 06

11 GP-GPE TECHNICAL DATA PRODUCT SPECIFICATIONS HYDRAULIC COMPONENTS AND CONTROL 50Hz Operating range Hydraulic components Nominal flow rate ( m3/h ) BOOSTER SET MATRIX Version Maximum working pressure Liquid temperature range Ambient operating temperature (no higher than 000 m above sea level) Frame Manifold suction / discharge Closing manifold Check valve Ball valve Socket for air feeders (only for "GP" version) Single pump GP(E) bar 0 50 C ( 0 40 C for EPW and HYD versions ) 0 40 C Omega sheet Galvanized steel Threaded manifold Galvanized steel Threaded female cap Brass ( up to / manifold ) Galvanized steel ( 3 manifold ) Threaded check valve Brass / NBR Threaded ball valve Brass / PTFE Threaded socket Brass TECHNICAL DATA Control Pressure gauge Pressure switches Pressure transmitter M3A-ABS 50/FR / plastic-copper alloy GP version with EP panel fixed speed GPE version with SP EFC / MFC panel with inverter XMP / -5 C +70 C Only for GPE version with SP EFC / MFC panel EN (AISI 304) /.4404 (AISI 36L) 0

12 50Hz TECHNICAL DATA ELECTRIC PANEL GP-GPE TECHNICAL DATA Operating range Control panel BOOSTER SET MATRIX Version Nominal flow rate ( m3/h ) Principal Electric panel E-power (EPW) [] Single pump GP ( E ) EP fixed speed ( only for GP ) SP EFC/MFC variable speed ( only for GPE ) single-phase supply inverter ( only for GPE ) - Hydrocontroller (HYD) [] three-phase supply inverter ( only for GPE ) - : Standard : Optional [] To be assemble with protection panel (to see PROTECTION PANEL section) 0

13 GP-GPE TECHNICAL DATA TECHNICAL PUMP DATA 50Hz Operating range Liquid handled PUMP MATRIX Version Maximum working pressure Liquid temperature range Liquid type MPa ( 0 bar ) -5 C to +85 C Water, moderate aggressive solutions, glycol solutions, moderate viscous fluids TECHNICAL DATA Casing Key components material Pipe connection Impeller Casing cover Shaft seal Shaft Bracket Suction Discharge EN.430 (AISI 304) Ceramic/Carbon/EPDM EN.430 (AISI 304) wet extension EN AB-AISiCu(Fe) (Die cast Aluminium) G G ¼ G ½ G UNI ISO 8 G G ¼ G ½ UNI ISO 8 03

14 50Hz TECHNICAL DATA TECHNICAL MOTOR DATA GP-GPE TECHNICAL DATA Power source MOTOR MATRIX Frequency 50 Hz Phase Single-phase Three-phase Rotation speed 850 min kw kw Power rating HP HP Voltage 30 ± 0% V 30/400 ± 0% Type Electric - TEFC Type Efficiency level - N of poles 0.65 kw IE3 from 0.75 kw up to 4.0 kw Protection degree IP 55 Insulation class F Capacitor Built in - Others Overload protection Built in Provided by the user Casing Material Aluminium Motor support Aluminium 04

15 GP-GPE PERFORMANCE RANGE PERFORMANCE RANGE RESEAU BOOSTER SET GP(E) MATRIX 50Hz 3 PERFORMANCE RANGE 30

16 50Hz 3 PERFORMANCE RANGE GP-GPE PERFORMANCE RANGE INTENTIONALLY EMPTY PAGE 30

17 GP-GPE CURVE SPECIFICATION CURVE SPECIFICATION GP(E) 50Hz 4 The specifications below qualify the curves shown on the following pages. Tolerances according to ISO 9906 Annex A The curves refer to effective speed of asynchronous motors at 50 Hz Measurements were carried out with clean water at 0 C of temperature and with a kinematic viscosity of = mm/s ( cst) The NPSH curve is an average curve obtained in the same conditions of performance curves. The continuous curves indicate the recommended working range. The dotted curve is only a guide. In order to avoid the risk of over-heating, the pumps should not be used at a flow rate below 0% of best efficiency point. Symbols explanation: Q = volume flow rate H = total head P = pump power input (shaft power) = pump efficiency NPSH = net positive suction head required by the pump CURVE SPECIFICATION 40

18 50Hz 4 SELECTION CHART SELECTION CHART GP(E) MATRIX GP-GPE SELECTION CHART Model Supply Single Three phase phase kw Motor HP Maximum working pressure (MPa) l/min m³/h H=Total manometric head in meters Q=Capacity GP(E) MATRIX 3-3/0.65 (M) GP(E) MATRIX 3-4/0.65 (M) GP(E) MATRIX 3-5/0.75 (M) GP(E) MATRIX 3-6/0.9 (M) GP(E) MATRIX 3-7/.3 (M) GP(E) MATRIX 3-8/.3 (M) GP(E) MATRIX 3-9/.5 (M) GP(E) MATRIX 5-3/0.65 (M) GP(E) MATRIX 5-4/0.9 (M) GP(E) MATRIX 5-5/.3 (M) GP(E) MATRIX 5-6/.3 (M) GP(E) MATRIX 5-7/.5 (M) GP(E) MATRIX 5-8/. (M) GP(E) MATRIX 5-9/. (M) GP(E) MATRIX 0-3/.3 (M) GP(E) MATRIX 0-4/.5 (M) GP(E) MATRIX 0-5/. (M) GP(E) MATRIX 0-6/. (M) GP(E) MATRIX 8-3/. (M) GP(E) MATRIX 8-4/ GP(E) MATRIX 8-5/ GP(E) MATRIX 8-6/ : Standard : On request 40

19 GP-GPE GP(E) GP(E) MATRIX 3-3T/0.65(M) 50Hz 5 403

20 50Hz 5 GP(E) MATRIX 3-4T/0.65(M) GP-GPE 404

21 GP-GPE GP(E) MATRIX 3-5T/0.75(M) 50Hz 5 405

22 50Hz 5 GP(E) MATRIX 3-6T/0.9(M) GP-GPE 406

23 GP-GPE GP(E) MATRIX 3-7T/.3(M) 50Hz 5 407

24 50Hz 5 GP(E) MATRIX 3-8T/.3(M) GP-GPE 408

25 GP-GPE GP(E) MATRIX 3-9T/.5(M) 50Hz 5 409

26 50Hz 5 GP(E) MATRIX 5-3T/0.65(M) GP-GPE 40

27 GP-GPE GP(E) MATRIX 5-4T/0.9(M) 50Hz 5 4

28 50Hz 5 GP(E) MATRIX 5-5T/.3(M) GP-GPE 4

29 GP-GPE GP(E) MATRIX 5-6T/.3(M) 50Hz 5 43

30 50Hz 5 GP(E) MATRIX 5-7T/.5(M) GP-GPE 44

31 GP-GPE GP(E) MATRIX 5-8T/.(M) 50Hz 5 45

32 50Hz 5 GP(E) MATRIX 5-9T/.(M) GP-GPE 46

33 GP-GPE GP(E) MATRIX 0-3T/.3(M) 50Hz 5 47

34 50Hz 5 GP(E) MATRIX 0-4T/.5(M) GP-GPE 48

35 GP-GPE GP(E) MATRIX 0-5T/.(M) 50Hz 5 49

36 50Hz 5 GP(E) MATRIX 0-6T/.(M) GP-GPE 40

37 GP-GPE GP(E) MATRIX 8-3T/.(M) 50Hz 5 4

38 50Hz 5 GP(E) MATRIX 8-4T/3 GP-GPE 4

39 GP-GPE GP(E) MATRIX 8-5T/4 50Hz 5 43

40 50Hz 5 GP(E) MATRIX 8-6T/4 GP-GPE 44

41 53 5 GP-GPE CONSTRUCTION GP CONSTRUCTION EXTERNAL VIEW GP MATRIX Hz CONSTRUCTION N PART NAME MATERIAL Quantity 0 Principal pump - 4 Electric motor - 50 Basement Galvanized steel 56 Basement foot SBR 4 0 Suction manifold Galvanized steel Union ball valve CW67N / CW64N 3 Check valve Brass / NBR Threaded female cap Galvanized steel [] 3 Nipple for air feeders Yellow brass 30 Discharge manifold Galvanized steel 3 Union ball valve CW67N / CW64N 3 Threaded female cap Galvanized steel [] 40 Control panel Control panel frame Galvanized steel 5 Ball valve CW67N / CW64N 53 Pressure gauge Copper alloy / plastic 50 Pressure switches - 60

42 50Hz 6 CONSTRUCTION EXTERNAL VIEW GP MATRIX 0-8 GP-GPE CONSTRUCTION N PART NAME MATERIAL Quantity 0 Principal pump - 4 Electric motor - 50 Basement Galvanized steel 56 Basement foot SBR 4 0 Suction manifold Galvanized steel Ball valve CW67N / CW64N 3 Check valve Brass / NBR Threaded female cap Galvanized steel [] 3 Union 3 pcs. Yellow brass 3 Nipple for air feeders Yellow brass 3 Union ball valve CW67N / CW64N 3 Threaded female cap Galvanized steel [] 40 Control panel Control panel frame Galvanized steel 5 Ball valve CW67N / CW64N 53 Pressure gauge Copper alloy / plastic 50 Pressure switches - [] Galvanized steel only for Matrix 8 60

43 GP-GPE CONSTRUCTION GPE CONSTRUCTION EXTERNAL VIEW GPE MATRIX 3-5 E-POWER 50Hz CONSTRUCTION N PART NAME MATERIAL Quantity 0 Principal pump - 4 Electric motor - 50 Basement Galvanized steel 56 Basement foot SBR 4 0 Suction manifold Galvanized steel Union ball valve CW67N / CW64N 3 Check valve (Clapet) Cast iron EN 56 EN-GJL-50 Threaded female cap Galvanized steel 3 Nipple Yellow brass 30 Discharge manifold Galvanized steel 3 Union ball valve CW67N / CW64N 3 Threaded female cap Galvanized steel 33 Union 3 pcs. Yellow brass 40 E-Power - 40 Protection panel Protection panel frame Galvanized steel 5 Ball valve CW67N / CW64N 53 Pressure gauge Copper alloy / plastic 603

44 50Hz 6 CONSTRUCTION EXTERNAL VIEW GPE MATRIX0 E-POWER GP-GPE CONSTRUCTION N PART NAME MATERIAL Quantity 0 Principal pump - 4 Electric motor - 50 Basement Galvanized steel 56 Basement foot SBR 4 0 Suction manifold Galvanized steel Ball valve CW67N / CW64N 3 Check valve (Clapet) Cast iron EN 56 EN-GJL-50 Threaded female cap Galvanized steel 3 Union 3 pcs. Yellow brass 30 Discharge manifold Galvanized steel 3 Union ball valve CW67N / CW64N 3 Threaded female cap Galvanized steel 33 Union 3 pcs. Yellow brass 40 E-Power - 40 Protection panel Protection panel frame Galvanized steel 5 Ball valve CW67N / CW64N 53 Pressure gauge Copper alloy / plastic 604

45 GP-GPE CONSTRUCTION EXTERNAL VIEW GPE MATRIX 3-5 HYDROCONTROLLER 50Hz CONSTRUCTION N PART NAME MATERIAL Quantity 0 Principal pump - 4 Electric motor - 50 Basement Galvanized steel 56 Basement foot SBR 4 0 Suction manifold Galvanized steel Union ball valve CW67N / CW64N 3 Check valve Brass / NBR Threaded female cap Galvanized steel 3 Nipple Yellow brass 30 Discharge manifold Galvanized steel 3 Union ball valve CW67N / CW64N 3 Threaded female cap Galvanized steel 33 Union 3 pcs. Yellow brass 40 Hydrocontroller - 40 Protection panel Protection panel frame Galvanized steel 5 Ball valve CW67N / CW64N 53 Pressure gauge Copper alloy / plastic 605

46 50Hz 6 CONSTRUCTION EXTERNAL VIEW GPE MATRIX 0 HYDROCONTROLLER GP-GPE CONSTRUCTION N PART NAME MATERIAL Quantity 0 Principal pump - 4 Electric motor - 50 Basement Galvanized steel 56 Basement foot SBR 4 0 Suction manifold Galvanized steel Ball valve CW67N / CW64N 3 Check valve Brass / NBR Threaded female cap Galvanized steel 3 Union 3 pcs. Yellow brass 30 Discharge manifold Galvanized steel 3 Union ball valve CW67N / CW64N 3 Threaded female cap Galvanized steel 33 Union 3 pcs. Yellow brass 40 Hydrocontroller - 40 Protection panel Protection panel frame Galvanized steel 5 Ball valve CW67N / CW64N 53 Pressure gauge Copper alloy / plastic 606

47 GP-GPE CONSTRUCTION EXTERNAL VIEW GPE MATRIX EFC/MFC 50Hz CONSTRUCTION N PART NAME MATERIAL Quantity 0 Principal pump - 4 Electric motor - 50 Basement Galvanized steel 56 Basement foot SBR 4 0 Suction manifold Galvanized steel Ball valve CW67N / CW64N 3 Check valve Brass / NBR Threaded female cap Galvanized steel 3 Union 3 pcs. Yellow brass 30 Discharge manifold Galvanized steel 3 Ball valve CW67N / CW64N 3 Threaded female cap Galvanized steel [] 33 Union 3 pcs. Yellow brass 35 Ball valve CW67N / CW64N 40 Control panel Control panel frame Galvanized steel 5 Ball valve CW67N / CW64N 53 Pressure gauge Copper alloy / plastic 50 Pressure switches Pressure transmitter - 607

48 50Hz 6 CONSTRUCTION GP-GPE CONSTRUCTION INTENTIONALLY EMPTY PAGE 608

49 GP-GPE DIMENSIONS AND WEIGHT OVERALL DIMENSIONS GP BOOSTER SET GP MATRIX 50Hz 7 V DN DN B A C D F H G F G F = 300 N = Q S T DIMENSIONS AND WEIGHT Booster Type DN DN Dimensions [mm] ~ 3~ ~ 3~ ~ 3~ ~ 3~ ~ 3~ ~ 3~ B A C D F H N Weight 5 [kg] Q S T V ~ 3~ GP MATRIX 3-4T/0.65(M) G / G / Pos. 53 Q.tà N Dise GP MATRIX 3-5T/0.75(M) G / G / GP MATRIX 3-6T/0.9(M) G / G / GP MATRIX 3-7T/.3(M) G / G / GP MATRIX 3-8T/.3(M) G / G / GP MATRIX 3-9T/.5(M) G / G / REV. DESCRIZIONE DELLA MODIFICA N MOD. DIS. CONTR. R&D PDM DATA GP MATRIX 5-4T/0.9(M) G G / GP MATRIX 5-5T/.3(M) G G / GP MATRIX 5-6T/.3(M) G G / GP MATRIX 5-7T/.5(M) G G / GP MATRIX 5-8T/.(M) G G / GP MATRIX 5-9T/.(M) G G / GP MATRIX 0-3T/.3(M) G / G / GP MATRIX 0-4T/.5(M) G / G / GP MATRIX 0-5T/.(M) G / G / GP MATRIX 0-6T/.(M) G / G / GP MATRIX 8-3T/.(M) G 3 G GP MATRIX 8-4T/3 G 3 G GP MATRIX 8-5T/4 G 3 G GP MATRIX 8-6T/4 G 3 G

50 50Hz 7 DIMENSIONS AND WEIGHT OVERALL DIMENSIONS GPE BOOSTER SET GPE MATRIX E-POWER GP-GPE DIMENSIONS AND WEIGHT V DN DN H G F G F 90 S T B C A D = 300 = N 3 Pos. Q.tà N Disegno Booster Type Dimensions [mm] DN DN A B C D H N S T V GPE MATRIX 3-3T/0.65 EPW G G GPE MATRIX 3-4T/0.65 EPW G G REV. DESCRIZIONE DELLA MODIFICA GPE MATRIX 3-5T/0.75 EPW G G GPE MATRIX 3-6T/0.9 EPW G G GPE MATRIX 3-7T/.3 EPW G G GPE MATRIX 5-3T/0.65 EPW G G GPE MATRIX 5-4T/0.9 EPW G G GPE MATRIX 5-5T/.3 EPW G G GPE MATRIX 5-6T/.3 EPW G G GPE MATRIX 5-7T/.5 EPW G G GPE MATRIX 0-3T/.3 EPW G / G / GPE MATRIX 0-4T/.5 EPW G / G / GPE MATRIX 0-5T/. EPW G / G / GPE MATRIX 0-6T/. EPW G / G / N MOD. DIS. CONTR. R&D Weight [kg] PDM DATA 70

51 GP-GPE DIMENSIONS AND WEIGHT GPE MATRIX HYDROCONTROLLER 50Hz 7 G F G F V DN DN H 90 S T DIMENSIOND AND WEIGHT B C A D = 300 = N Booster Type Dimensions [mm] DN DN A B C D H N S T V Weight Pos. [kg] Q.tà - N Disegno Codice GPE MATRIX 3-3T/0.65 HYD G G GPE MATRIX 3-4T/0.65 HYD G G GPE MATRIX 3-5T/0.75 HYD G G GPE MATRIX 3-6T/0.9 HYD G G REV. DESCRIZIONE DELLA MODIFICA GPE MATRIX 3-7T/.3 HYD G G N MOD. DIS. CONTR. R&D PDM DATA PR GPE MATRIX 3-8T/.3 HYD G G GPE MATRIX 3-9T/.5 HYD G G GPE MATRIX 5-3T/0.65 HYD G G GPE MATRIX 5-4T/0.9 HYD G G GPE MATRIX 5-5T/.3 HYD G G GPE MATRIX 5-6T/.3 HYD G G GPE MATRIX 5-7T/.5 HYD G G GPE MATRIX 5-8T/. HYD G G GPE MATRIX 5-9T/. HYD G G GPE MATRIX 0-3T/.3 HYD G / G / GPE MATRIX 0-4T/.5 HYD G / G / GPE MATRIX 0-5T/. HYD G / G / GPE MATRIX 0-6T/. HYD G / G /

52 50Hz 7 DIMENSIONS AND WEIGHT GPE MATRIX EFC/MFC GP-GPE DIMENSIONS AND WEIGHT V G3 G3 900 G F G F Q 35 T B 540 C D 05 = 300 = Booster Type Dimensions [mm] B C D Q T V Weight [kg] GPE MATRIX 8-3T/. EFC GPE MATRIX 8-4T/3 EFC GPE MATRIX 8-5T/4 EFC GPE MATRIX 8-6T/4 EFC

53 GP-GPE DIMENSIONS AND WEIGHT GP(E) MATRIX PACKING 50Hz 7 DIMENSIOND AND WEIGHT GP MATRIX GP Booster type Overall dimensions packing X Y Z Booster+packing Weight [kg] GP MATRIX 3-4T/0.65(M) 78 GP MATRIX 3-5T/0.75(M) 8 GP MATRIX 3-6T/0.9(M) 85 GP MATRIX 3-7T/.3(M) 93 GP MATRIX 3-8T/.3(M) 95 GP MATRIX 3-9T/.5(M) 99 GP MATRIX 5-4T/0.9(M) 84 GP MATRIX 5-5T/.3(M) 93 GP MATRIX 5-6T/.3(M) GP MATRIX 5-7T/.5(M) 98 GP MATRIX 5-8T/.(M) 07 GP MATRIX 5-9T/.(M) 09 GP MATRIX 0-3T/.3(M) 93 GP MATRIX 0-4T/.5(M) 00 GP MATRIX 0-5T/.(M) GP MATRIX 0-6T/.(M) GP MATRIX 8-3T/.(M) 9 GP MATRIX 8-4T/3 7 GP MATRIX 8-5T/ GP MATRIX 8-6T/

54 50Hz 7 DIMENSIONS AND WEIGHT GPE MATRIX GP-GPE DIMENSIONS AND WEIGHT GPE E-POWER GPE HYDROCONTROLLER GPE (EFC) Booster type Overall dimensions Booster+packing packing Weight [kg] X Y Z GPE MATRIX 3-3T/0.65 EPW GPE MATRIX 3-4T/0.65 EPW 8 GPE MATRIX 3-5T/0.75 EPW 85 GPE MATRIX 3-6T/0.9 EPW GPE MATRIX 3-7T/.3 EPW 96 GPE MATRIX 5-3T/0.65 EPW GPE MATRIX 5-4T/0.9 EPW 86 GPE MATRIX 5-5T/.3 EPW 95 GPE MATRIX 5-6T/.3 EPW 95 GPE MATRIX 5-7T/.5 EPW GPE MATRIX 0-3T/.3 EPW 94 GPE MATRIX 0-4T/.5 EPW 0 GPE MATRIX 0-5T/. EPW 03 GPE MATRIX 0-6T/. EPW 04 GPE MATRIX 3-3T/0.65 HYD GPE MATRIX 3-4T/0.65 HYD 84 GPE MATRIX 3-5T/0.75 HYD 88 GPE MATRIX 3-6T/0.9 HYD 90 GPE MATRIX 3-7T/.3 HYD GPE MATRIX 3-8T/.3 HYD 0 GPE MATRIX 3-9T/.5 HYD 05 GPE MATRIX 5-3T/0.65 HYD GPE MATRIX 5-4T/0.9 HYD 89 GPE MATRIX 5-5T/.3 HYD 98 GPE MATRIX 5-6T/.3 HYD 98 GPE MATRIX 5-7T/.5 HYD 03 GPE MATRIX 5-8T/. HYD GPE MATRIX 5-9T/. HYD 04 GPE MATRIX 0-3T/.3 HYD 97 GPE MATRIX 0-4T/.5 HYD 05 GPE MATRIX 0-5T/. HYD 06 GPE MATRIX 0-6T/. HYD 07 GPE MATRIX 8-3T/. EFC 9 GPE MATRIX 8-4T/3 EFC GPE MATRIX 8-5T/4 EFC 65 GPE MATRIX 8-6T/4 EFC

55 GP-GPE CONTROL PANEL CONTROL PANEL FIXED SPEED EP SPECIFICATION 50Hz 8 SERIES EP M UA (single-phase power output) SERIES EP T UA (three-phase power output) Electrical panel (protection and control) for two electropumps. Manual or automatic operation through pressure switches or floats. The panel is configured to start the two pumps alternately in stand-by to pressure switch / float switch enable signals. The electrical panel protects the motors against overload and phase failure. Any protection devices that intervene are signalled on the panel itself and remotely through no voltage contacts. The protection device against overload and phase failure resets automatically three times, and manually after the fourth intervention (any interventions, from to 3, are cancelled one hour after the last intervention). TECHNICAL FEATURES P.MIN= Operation against dry running (tripped by a level float or minimum pressure switch) with automaticreset once water supply is restored, with warning lamp. PR= Pump n. start/stop PR= Pump n. start/stop Automatic start sequence alternation Motor protection against overload with automatic reset for three times and manual reset the fourth time Motor line protection against short-circuits with fuses for motor startup Transformer and auxiliary circuit protection with fuses Remote signalling, through NC-NO no voltage contact, of the protection devices that intervene CONTROL PANEL Power source Others Directives Version EP M UA EP T UA Frequency 50/60 Hz Phase Single-phase Three-phase Voltage 30 V ± 0% 400 V ± 0% Power kw kw Protection degree IP 55 Ambient Temperature -5 C + 40 C Pressurisation units pumps Relative humidity 50% a 40 C MAX (90% a 0 C) Max altitude 000 m (a.s.l.) 04/35/EU (LVD), 04/30/EU (EMC), 0/65/EU (RoHS) 80

56 50Hz 8 CONTROL PANEL EP M UA MODELS TABLE GP-GPE CONTROL PANEL Model Single pump Power [kw] I Calibration [A] Range Protection* [A] EP 0,55 M 0,55 x4,5 EP 0,75 M 0,75 x7 EP, M, x9 EP,5 M,5 x EP, M, x6 4 * Unipolar amperometric protection. Model Single pump Power [kw] EP T UA MODELS TABLE I Calibration [A] Range Protection* [A] EP 0,55 T 0,55 x EP 0,75 T 0,75 x EP, T, x3 EP,5 T,5 x4 EP, T, x6 EP 3 T 3 x8 EP 4 T 4 x9 Motor fuse Dimensions AxBxC [mm] Weight [kg] 6A am (0.3x38) 40 x 90 x 90,5 8A am (0.3x38) 40 x 90 x 90,5 0A am (0.3x38) 40 x 90 x 90,5 A am (0.3x38) 40 x 90 x 90,5 0A am 300 x 0 x 0 (0.3x38), Motor fuse Dimensions AxBxC [mm] Weight [kg] 6A am 300 x 0 x 0 (0.3x38) 3,5 6A am 300 x 0 x 0 (0.3x38) 3,5 6A am 300 x 0 x 0 (0.3x38) 3,5 8A am 300 x 0 x 0 (0.3x38) 3,5 A am 300 x 0 x 0 (0.3x38) 3,5 6A am 300 x 0 x 0 (0.3x38) 3,5 0A am 300 x 0 x 0 (0.3x38) 3,5 * Electronic amperometric protection (measured current on one phase). Notes: Standard Control panels EP three-phase are available for,, 3 pumps until 30kW power For 4 or more pumps or power above 30kW are available on request 80

57 GP-GPE CONTROL PANEL CONTROL PANEL VARIABLE SPEED E-POWER SPECIFICATION 50Hz 8 In-line electronic device for controlling electropumps, employing inverter technology. Starts and stops the pump and modulates the speed of the motor in relation to the water demand on the system, to maintain the operating pressure setting. Provides excellent comfort for the end user, significant energy savings and increased service life, the typical advantages of inverter controlled autoclave systems. E-power use the Master/slave mode that allowes to connect two inverters on the same system in order to improve its performance in a coordinate mode.the connection for this mode is made by communication line ON/OFF. Power Others Directives E-POWER MT Power Voltage Single-phase 30 V Output Voltage (pump) Three-phase 30 V Phase current Max 0 A Output frequence 5 60Hz Maximum pump power. kw Pressure setpoint bar Max overpressure bar Protection degree IP 65 Ambient Temperature 0 40 C Liquid temperature + 40 C Liquid type Water with no chemical add (ph 5 9) and no debris Pressurisation units pumps Hydraulic Connection G /4 Male Weight kg Dry-running Over/under voltage Short-circuit Protection Overload Overtemperature Low pressure Pressure sensor fault 04/35/EU (LVD), 04/30/EU (EMC), 0/65/EU (RoHS) CONTROL PANEL 803

58 50Hz 8 CONTROL PANEL HYDROCONTROLLER SPECIFICATION GP-GPE Professional in-line electronic device for controlling electropumps, employing inverter technology. Starts and stops the pump and modulates the speed of the motor in relation to the water demand on the system, to maintain the operating pressure setting. Suited to creating pressurisation units up to 8 pumps. Provides excellent comfort for the end user, significant energy savings and increased service life, the typical advantages of inverter controlled autoclave systems. Hydrocontroller is connected in multipumps configuration composed from an inverter master that can drive up to 7 inverters Slave. CONTROL PANEL Power Others Directives HYDROCONTROLLER TT Power Voltage Three-phase 400 V Output Voltage (pump) Three-phase 400 V Phase current Max 6 A Output frequence 0 60Hz Maximum pump power. kw Pressure setpoint bar (±0.) Max overpressure bar Protection degree IP 65 Ambient Temperature 0 40 C Liquid temperature + 40 C Liquid type Water with no chemical add (ph 5 9) and no debris Pressurisation units pumps Input / output G /4 Female Weight 4 kg Dry-running Over/under voltage Short-circuit Protection Overload Overtemperature Low pressure Pressure sensor fault 04/35/EU (LVD), 04/30/EU (EMC), 0/65/EU (RoHS) 804

59 GP-GPE CONTROL PANEL SP (EFC and MFC) SPECIFICATION 50Hz 8 The control panels SP EFC/MFC series inverters modulate the operation of electropumps in response to control by the pressure transducer (transducer measuring flow or other external signal 4-0 ma), regulating the speed of the electropumps to keep system demand constant. If the electronic controller or pressure transducer fails, a system of pressure switches controls the pumps directly (if present). VERSION EFC : Control panel for two or more electric pumps, with a single inverter with pump exchange MFC : Control panel for two or more electric pumps, with an inverter for each individual electropump Power Directives Power Voltage EFC / MFC Three-phase 400 V N phases Three phase without the use of neutral Frequence 50/60Hz Pump power From 0.75kW up to 4kW Protection degree IP55 up to.kw IP44 3kW and above Ambient Temperature -0 C + 40 C Pressurisation units pumps 04/35/EU (LVD), 04/30/EU (EMC), 0/65/EU (RoHS) CONTROL PANEL Single inverter with exchange pump ( SP EFC ) Panel type Pump motor power (Three-phase) Starting (Emergency / fixed speed pumps) pump kw Direct Option Inverter pump exchange 805

60 50Hz 8 CONTROL PANEL SP EFC MODELS TABLE GP-GPE Model SP EFC,5T- N Pumps Motor power [kw] Dimensions A-B-C** [mm] Current [A] Weight [Kg] x.5 450x400x00 x3,7 5 SP EFC,T- x. 450x400x00 x5,3 5 SP EFC 3T- x3 450x400x50 x7, 5 CONTROL PANEL SP EFC 4T- x4 450x400x50 x9 5 Notes: Standard Control Panel SP EFC and SP MFC are available for,, 3 pumps until 30kW power For 4 or more pumps and power above 30kW on request 806

61 GP-GPE CONTROL PANEL PROTECTION PANEL SPECIFICATION 50Hz 8 Connection box for inverter : - Connects the inverters with the power supply point. - Equipped with circuit breakers on individual lines Power source Others Directives Frequency 50/60 Hz Phase Single-phase Three-phase Voltage 30 V ± 0% 400 V ± 0% Power kw kw Protection degree IP 55 Ambient Temperature -5 C + 40 C Pressurisation units pumps Relative humidity 50% a 40 C MAX (90% a 0 C) Max altitude 000 m (a.s.l.) 04/35/EU (LVD), 04/30/EU (EMC), 0/65/EU (RoHS) CONTROL PANEL B C A Model N Pumps Power [kw] Dimensions A-B-C [mm] Max Current [A] PROT E-DR.5-3M x3 60x0x90 x0 PROT E-DR 4T x4 60x00x90 x6 807

62 S.p.A. Via Pacinotti, Brendola (Vicenza), Italia Phone Fax ebara_pumps@ebaraeurope.com S.p.A. reserves the right to make modifications without prior notice: all specifications could be subject to change EBARA Corporation -, Haneda Asahi-cho, Ohta-ku, Tokyo Japan Phone Fax REV. 0 05/7