Unigrout Flex M. The flexible grouting system
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1 Unigrout Flex M The flexible grouting system
2 Unigrout Flex M A flexible grouting system Quick and easy to move, the complete Unigrout Flex M system consists of a manually operated grouting platform which includes a mixer, agitator and injection pump. The platform design is simple, flexible and compact. Unigrout Flex M serves a wide range of applications globally. Main benefits Quick mobilization. A complete and compact system easy to move and operate. High return. Versatile and cost effective solution, ensures high return of investment. User friendly. Ergonomic and service minded design makes the Unigrout Flex unit easy to operate and clean. Cemix is a high speed colloidal mixer which efficiently produces a homogenous grout mix with low water/cement ratio. 2
3 A close clearance between the impeller and housing means a more homogenous mix free from lumps or aggregates. An advanced control block enables independent control of both pressure and flow. All operating controls are within easy reach. Electro-hydraulic power unit with single electric motor and fixed hydraulic pumps. Pumpac is a single piston-double acting grout pump with advanced hydraulic controls for independent control of pressure and flow. Steel platform with forklift slots and lifting eyes for simple loading and moving. 3
4 The versatile workhorse Unigrout Flex M is the versatile workhorse. It is designed with cost efeciency in mind, while offering high performance for use in a wide variety of grouting applications. + Ergonomic and Service minded With all operating controls within easy reach and a service minded design, the Unigrout Flex M units are both user and service-friendly; improving productivity and cost effectiveness. + Wide coverage and high return Unigrout Flex M covers low to high pressure range and can be used with various materials and mix designs. This flexibility enables usage in a vast range of applications including, tunneling, dams, mining, rock and soil reinforcement and micropiling. + Compact and mobile The Unigrout Flex M is known by its compact design and ease with which it is moved and mobilized. One single platform to move without the need to disconnect and reconnect the grouting modules. Atlas Copco Service Atlas Copco optimizes delivery of quality spare parts, as well as superior service to all customers in the mining and rock excavation industry. We act as the most competent speaking partner in matters regarding operations of your equipment. This enhances your productivity, profitability, and peace of mind, ensuring successful sustainable business relationships. 4
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6 Technical specifications CEMIX mixer Metric Imperial Model CEMIX 203H CEMIX 203H Nominal volume 200 Liters 53 US Gallons Rotation speed of motor 1800 RPM Hydraulic motor 11CC CEMAG agitator Hydraulically driven with offset blades and inclined bottom for improved discharge Metric Imperial Model CEMAG 403H CEMAG 403H Nominal volume 400 Liters 105 US Gallons Rotation speed 60 Max. particle size 5 mm 3/16 Inches Hydraulic motor 200CC Grout pump Metric Imperial PUMPAC Grout pump (standard) Hydraulically driven, double acting single piston pump with advances control and robust ball valves Type Grout cylinder diameter alternatives 80, 110, 150 mm 3 1/7, 4 1/3, 6 Inches Max. particle size 5 mm 3/16 Inches Hydraulic pump 45CC Variable Pump outlet size/connection 1" BSP 1" NPT Power unit Type Installed power (kw) 15/22** Hydraulic pumps arrangement Hydraulic pumps sizes (V=Variable F=Fixed) Electro-Hydraulic power unit with submerged hydraulic pumps mounted in series 1x variable pump for Pumpac and 2x fixed gear pumps for Cemix and Cemag 45CC (V ) + 14CC + 8CC (F) *11 kw Power on Flex S is only when Progressive Cavity pump is selected. **Recommended Power unit for Flex M is 22kW unless expected shortage of power. The capacity in extreme situation might be some what lower with 15kW. Weight and dimensions* Metric Imperial Weight 1 135/1 190 kg 2 500/2 625 Ib Dimensions L x W x H x x mm 80 x 63 x 72 Inch *Given figures are without optional equipment Sound and vibration Sound pressure Level (db(a) rel 20μPa) Vibration (m/s 2 ) 83 at operator station 0.11 at operator station Optional equipment Grout Pump Options HD valve seats for Pumpac For improved service life when constandly working with high pressure injection Water Dosing Options Digital Water Dosing Kit Digital flow meter + control instrument with electromagnetic valve for setting water volume for both LPM and GPM Mechanical Water flow Meter Simple flow meter hanging over CEMIX, delivered separate and available either in LPM or GPM Water Dosing Tank To speed up water dosing and rapid discharge to mixer 160 Litrs/42 USG Recorder On-Board Logac with 1x CFP10 meter unit No Note: Atlas Copco keeps the right to change specification without notice. 6
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8 a Örebro, Sweden. Legal Notice Copyright 2017, Atlas Copco Rock Drills AB, Örebro, Sweden. All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the contents or any part thereof is prohibited. Illustrations and photos may show equipment with optional extras. No warranty is made regarding specifications or otherwise. Specifications and equipment are subject to change without notice. Consult your Atlas Copco Customer Center for specific information. Committed to sustainable productivity We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. This is what we call - Sustainable Productivity.
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