with the Functional Virtual Prototype Robert R. Ryan President, MDI
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1 with the Functional Virtual Prototype Robert R. Ryan President, MDI
2 Functional Virtual Prototyping ❶ Functional simulation of real-world systems ❽ ❽ ❽ Reduces time-intensive, costly, hardware build-test-refine cycles Improves quality (cut warranty and repair/maintenance costs) Strategic industries: automotive, aerospace/defense, rail, machines
3 Getting There Faster The goal is to go from 60-some months to 12 and to do what we did last time around for $6 or $7 billion, for $1 billion. Boeing, Commercial Airplane Group
4 FUNCTION FORM FIT
5 Virtual Prototyping FUNCTION 3D CAD FORM Digital Mock-up FIT
6 Digital Engineering Design - Development - Production System-focused Virtual Prototyping Virtual Mock-up Virtual Prototyping & Testing Virtual Production Traditional Component-focused CAD/CAE/CAM CAD CAE CAM Product Data Management System
7 System - Focused Solutions Design - Development - Production System-focused Virtual Prototyping Virtual Mock-up Virtual Prototyping & Testing Virtual Production Traditional Component-focused CAD/CAE/CAM Traditional Component-focused CAD/CAE/CAM Fly Through Design Verification Digital Assembly Production CAD CAD CAE CAE CAM CAM Product Data Management (MDI) System Product Data Management System Build Test Validate Optimize Automate
8 Smarter to Market VALUE ❶ Managing Risk ❶ Uniting Supply Chain
9 The Product Lifecycle Concept Design Validate Assembly Service What to make? Will it fit? Will it work? Will it last? Am I sure? Can it be made?
10 As the Questions are Answered Risk is Reduced Concept Design Validate Assembly Service INFORMATION RISK Product Development Process for Manufacturers
11 Managing Risk Through Better Information Concept Design Validate Assembly Service INFORMATION With Virtual Prototyping IMPROVEMENT RISK Product Development Process for Manufacturers
12 Vehicle Manufacturer Uniting the Supply Chain Voice of the Customer System- Level Specs Suppliers System-Level Virtual Prototyping pü~êéç=ãççéäë C=ãÉíÜçÇë Hardware Prototyping & Testing Component Sub-System Spec. Sub-System CAE
13 Collaborating on Design Decisions Supply Chain Functional Digital Vehicle ADAMS/Insight Web Collaboration Platform Engineer Management Validating design concepts Insight into design alternatives Coordinating multiple design regimes Arriving at high quality solutions Production Engineering Marketing
14 Global Access to Virtual Prototype DOE with ADAMS/Insight
15 System-Level Prototype Market Build, Test, & Refinement Hardware Prototyping (Physical Prototyping) Software Prototyping (Virtual Prototyping) Assembly Modeling Packaging Mock-up Motion/ Handling Noise/ Vibration Durability/ Fatigue Controls/ Safety...
16 Extending Virtual Prototyping Scope Ergonomics/ Comfort Noise/ Vibration Motion/ Performance Durability/ Fatigue Safety/ Controls
17 Durability Testing Replicated Virtually Environment Spindle Loads Component Loads Fatigue Life
18 Target Industries Auto/Truck/Bus Rail/Off-road Aero/Defense General Machinery
19 Functional Virtual Prototyping ❶ Build ❶ Test ❶ Validate ❶ Optimize ❶ Automate
20 Build System Model 3D CAD Test Data Controls Flexibility Hydraulics
21 Test System Prototype
22 Virtual TestLab Bridging the gap between Testing & Analysis
23 Empirical Dynamics Model (EDM) Elastomers Shock Absorbers Tires Dynamic K&C K&C Virtual Prototype
24 Validate ❶ Steering, accelerating, braking, clutch control, and gear shifting like in real-world driving
25 Refine and Optimize ❶ Circuit Breaker Example (courtesy of ABB) Rigid Flexible
26 Retain Corporate Knowledge Through Automation
27 Implementation Concept Design Validate Assembly Service What to make? DECISION Will it work? DECISION Will it last? DECISION Are you sure? DECISION Integrated Simulation and Testing Environment
28 ADAMS Virtual Prototyping Product Line ADAMS/Car ADAMS/Driver ADAMS/Tire ADAMS/Engine ADAMS/Rail ADAMS/Controls ADAMS/Hydraulics ADAMS/Flex ADAMS/Linear ADAMS/Postprocessor ADAMS/Insight ADAMS Full Simulation ADAMS/View(Pre/Post) & ADAMS/Solver ADAMS/Exchange Embedded Products ADAMS/Animation (for (for CATIA, CATIA, Pro/Engineer, I-DEAS, I-DEAS, Unigraphics, SolidDesigner, AutoCAD, AutoCAD, SolidWorks, SolidWorks, SolidEdge, SolidEdge, Miicrostation)
29 Functional Digital Prototype Functional Digital Vehicle Functional Digital Machine Functional Digital Airplane
30 Digital Functional Vehicle Test Rigs Full Vehicle Road Driver Chassis Engine Driveline Body Suspension Valvetrain Transmission Body-in-white Steering Cranktrain Clutch Frame Brakes Chain/Belt Differential Seating Tires Acc. Drives Axles/CV Restraints
31 Digital Functional Vehicle Test Rigs Full Vehicle Road Driver Chassis Engine Driveline Body Suspension Valvetrain Transmission Body-in-white Steering Cranktrain Clutch Frame Brakes Chain/Belt Differential Seating Tires Acc. Drives Axles/CV Restraints Packaging Ride& Handling Durability Vibrations
32 ADAMS as Integration Platform Handling Durability ADAMS Model Database Packaging Ride / NVH Controls
33 Development of Vehicle Control Systems Detailed offline simulation in native ADAMS environment Detailed offline simulation in Control Design environment Optimized real-time simulation in HIL environment ADAMS/Controls ADAMS_to_HIL ADAMS DATA PIPELINE
34 From Concept to Reality in Record Time The New Ford Focus: 2000 Automobile of the Year
35 Market Share 1999 Dynamic Mechanical System Simulation Total Forecast Revenue 4% 8% 0% 2% 1% 3% 9% Source: Daratech - Dec '99 9% 13% 51% MDI (ADAMS) PTC (Mechanica/Motion) LMS (DADS) MSC (Working Model) Samtech (Mecano Motion) Altair (MotionView) Intec (Simpac) Solid Dynamics (SDS) Fedem Other
36 Brought to you by Mechanical Dynamics, Inc., Your Virtual Prototyping Team
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