Frameless Permanent Magnet Alternators
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1 Frameless Permanent Magnet Alternators Brush Motors Position Sensors Synchros TYPICAL APPLICATIONS Auxiliary power generation Wind energy Onboard power generation for manned and unmanned vehicles FEATURES Compact AC output power from 345 W to over 36 kw Double insulated high temp magnet wire minimizes leakage current and provides good thermal resistance Stable high temp encapsulation material minimizes movement or working of windings under large temperature variations. Rare earth magnets High power density Large through bores OPTIONS Winding options to adjust the output power and output voltage Varying stack lengths from 0.10 to over 30 inches (2.54 to 762 mm) Mounting flanges, hubs, mounting holes and connectors may be added as required AG Matrix Series The AG Matrix Series alternators are used in applications that require high power density. The designs are optimized for maximum output power and maximum efficiency. Utilizing high energy rare earth magnets and dense slot fills, the AG Series achieves higher AC output power. This provides the highest performance per volume and minimizes the alternators footprint within the system. The alternators are supplied as a direct drive rotor / stator frameless part set that is directly attached to the load. This form of attachment eliminates backlash and increases stiffness for an optimized direct drive system. The AG Matrix Series is a family of alternators consisting of a wide range of sizes, outside diameters from 5.25 to 22 inches ( mm to mm) with multiple stack sizes and winding options for each diameter. Along with our standard Matrix alternators, our engineers design custom solutions. If our existing models don t meet your needs, we will tailor them or provide options for a best value solution to meet your exact requirements. 102 Moog Components Group Note: This catalog contains basic marketing information and general part descriptions of Moog Components Group product lines. With respect to the U.S. export regulations, the products described herein are controlled by the U.S. Commerce Department or the U.S. State Department. Contact Moog Components Group for additional detail on the export controls that are applicable to your part.
2 AG Matrix Series Specifications SPECIFICATION AND NUMBERING SYSTEM ing System Guide AG ALTERNATOR OPTIONS H - Housed OUTSE DIAMETER EXAMPLES (Not including mounting lip) inch ( mm) inch ( mm) inch (203.2 mm) inch (320.0 mm) inch ( mm) Refer to alternator data table for standard offerings MECHANICAL CHARACTERISTIC ELECTRICAL CHARACTERISTIC SPECIAL DESIGNATOR C - Connector E - Silicon Lamination H - High Temperature S - Rare Earth Magnet A permanent magnet alternator is a power generating device that produces a sinusoidal output when a mechanical input to its hub or shaft is applied. This device is constructed very much like a brushless motor with the appropriate selection of insulation materials and winding to match the environment and application. Essentially, a permanent magnet alternator is to a brushless motor what a tachometer is to a brush-type motor except that the alternator s application is power generation instead of rate feedback. Design Considerations All diameters listed have finished ground lamination surfaces. They can be complemented with rings and hubs for mounting convenience. If you require a housing that may also include bearings, we can design the entire assembly to meet your mechanical dimensions and performance requirements. Electrical Considerations For each mechanical configuration shown, different winding designs to modify AC output voltage, output power or speed can be supplied by Moog Components Group to suit your system requirement. In each case, you have the option of selecting one of the existing designs or specifying a new winding designed to meet your exact requirements. Mounting Considerations Since the alternators are normally delivered in kit form, you provide the mounting surfaces and bearings. When you design the mechanics of the mount, be sure to observe these rules: 1. Eccentricities from the inner member mounting surface should not exceed inches for rare earth motor designs. 2. The bore of the mounting surface should be perpendicular to the mounting seat within inches for rare earth designs. Brush Motors Position Sensors Synchros The following frame sizes represent only a small sampling of the total range manufactured. Consult factory for additional designs. Refer to our online documentation for product updates. Note: additional alternator proudcts available, see GES Alternators at REVISED 05/2017 Moog Components Group
3 AG-5250 Matrix Series Specifications Brush Motors AG-5250-( )-( ) SERIES 25 C (V at at AG-5250-A-1ES (6.86) 5.2 (2.36) (133.35) 2.35 (59.69) 1.4 (35.56) (28.575) AG-5250-A-2ES (7.38) 5.2 (2.36) (133.35) 2.35 (59.69) 1.4 (35.56) (28.575) AG-5250-B-1ES (10.02) 7.2 (3.27) (133.35) 2.35 (59.69) 1.9 (48.26) (41.275) AG-5250-B-2ES (10.204) 7.2 (3.247) (133.35) 2.35 (59.69) 1.9 (48.26) (41.275) AG-5250-C-1ES (13.24) 9.1 (4.13) (133.35) 2.35 (59.69) 2.4 (60.96) (53.975) AG-5250-C-2ES (13.70) 9.1 (4.13) (133.35) 2.35 (59.69) 2.4 (60.96) (53.975) AG-5250-D-1ES (16.41) 10.9 (4.94) (133.35) 2.35 (59.69) 2.9 (73.66) (69.215) AG-5250-D-2ES (16.81) 10.9 (4.94) (133.35) 2.35 (59.69) 2.9 (73.66) (69.215) AG-5250-E-1ES (18.71) 12.7 (5.76) (133.35) 2.35 (59.69) 3.4 (86.36) (81.915) AG-5250-E-2ES (19.39) 12.8 (5.80) (133.35) 2.35 (59.69) 3.4 (86.36) (81.915) AG-5250-F-1ES (24.95) 16.5 (7.48) (133.35) 2.35 (59.69) 4.4 (111.76) ( ) AG-5250-F-2ES (25.63) 16.6 (7.53) (133.35) 2.35 (59.69) 4.4 (111.76) ( ) Stack lengths from 0.25 to inches (6.35 to 254 mm) Synchros Position Sensors AG-5250-( )-( ) Outline Drawing 104 Moog Components Group
4 AG-7350 Matrix Series Specifications AG-7350-( )-( ) SERIES 25 C AG-7350-( )-( ) Outline Drawing (V at at AG-7350-A-1ES (16.81) 10.5 (4.76) (186.69) (85.09) 1.40 (35.56) (26.67) AG-7350-A-2ES (16.95) 10.5 (4.76) (186.69) (85.09) 1.40 (35.56) (26.67) AG-7350-B-1ES (24.41) 14.5 (6.58) (186.69) (85.09) 1.90 (48.26) (39.37) AG-7350-B-2ES (25.36) 14.5 (6.58) (186.69) (85.09) 1.90 (48.26) (39.37) AG-7350-C-1ES (32.00) 18.0 (8.17) (186.69) (85.09) 2.40 (60.96) (52.705) AG-7350-C-2ES (32.00) 18.0 (8.17) (186.69) (85.09) 2.40 (60.96) (52.705) AG-7350-D-1ES (39.87) 22.0 (9.98) (186.69) (85.09) (73.406) (70.028) AG-7350-D-2ES (40.00) 22.0 (9.98) (186.69) (85.09) (73.406) (70.028) AG-7350-E-1ES (47.32) 25.5 (11.57) (186.69) (85.09) 3.40 (86.36) (78.105) AG-7350-E-2ES (47.46) 25.5 (11.57) (186.69) (85.09) 3.40 (86.36) (78.105) AG-7350-F-1ES (54.78) 30.0 (13.61) (186.69) (85.09) 3.90 (99.06) (91.44) AG-7350-F-2ES (55.60) 30.0 (13.61) (186.69) (85.09) 3.90 (99.06) (91.44) AG-7350-G-1ES (60.07) 33.0 (14.97) (186.69) (85.09) 4.40 (111.76) (104.14) AG-7350-G-2ES (64.27) 33.0 (14.97) (186.69) (85.09) 4.40 (111.76) (104.14) AG-7350-H-1ES (75.26) 40.0 (18.14) (186.69) (85.09) 5.40 (137.16) ( ) AG-7350-H-2ES (74.72) 40.0 (18.14) (186.69) (85.09) 5.40 (137.16) ( ) Stack lengths from 0.25 to inches (6.35 to mm) Brush Motors Position Sensors Synchros Moog Components Group
5 AG Matrix Series Specifications Brush Motors AG ( )-( ) SERIES 25 C (V at at AG A-1ES (48.54) 21.0 (9.53) (320.0) 8.75 (222.25) 1.6 (40.64) 1.05 (26.67) AG A-2ES (51.12) 21.0 (9.53) (320.0) 8.75 (222.25) 1.6 (40.64) 1.05 (26.67) AG B-1ES (99.99) 36.0 (16.33) (320.0) 8.75 (222.25) 2.6 (66.04) (52.71) AG B-2ES (104.14) 36.0 (16.33) (320.0) 8.75 (222.25) 2.6 (66.04) (52.71) AG C-1ES (162.72) 51.0 (23.13) (320.0) 8.75 (222.25) 3.6 (91.44) 3.10 (78.74) AG C-2ES (160.01) 51.0 (23.13) (320.0) 8.75 (222.25) 3.6 (91.44) 3.10 (78.74) AG D-1ES (208.82) 65.0 (29.48) (320.0) 8.75 (222.25) 4.6 (116.84) ( ) AG D-2ES (212.89) 65.0 (29.48) (320.0) 8.75 (222.25) 4.6 (116.84) ( ) AG E-1ES (261.71) 80.0 (36.29) (320.0) 8.75 (222.25) 5.6 (142.24) 5.15 (130.81) AG E-2ES (272.56) 80.0 (36.29) (320.0) 8.75 (222.25) 5.6 (142.24) 5.15 (130.81) AG F-1ES (307.81) 96.0 (43.55) (320.0) 8.75 (222.25) 6.6 (167.64) 6.2 (157.48) AG F-2ES (311.88) 96.0 (43.55) (320.0) 8.75 (222.25) 6.6 (167.64) 6.2 (157.48) Stack lengths from 0.25 to inches (6.35 to 635 mm) Synchros Position Sensors AG ( )-( ) Outline Drawing 106 Moog Components Group
6 AG Matrix Series Specifications AG ( )-( ) SERIES 25 C (V at at AG A-1ES (89.09) 38.0 (17.24) AG A-2ES (91.99) 38.0 (17.24) AG B-1ES (183.06) 65.0 (29.48) AG B-2ES (191.20) 65.0 (29.48) AG C-1ES (280.96) 92.0 (41.73) AG C-2ES (277.98) 92.0 (41.73) AG D-1ES (364.76) (54.43) AG D-2ES (383.75) (54.43) AG E-1ES (461.04) (68.04) AG E-2ES (492.23) (68.04) AG F-1ES (545.11) (79.38) AG F-2ES (573.59) (79.38) AG G-1ES (621.05) (90.72) AG G-2ES (649.52) (90.72) AG H-1ES (730.88) (104.34) AG H-2ES (762.07) (104.34) Stack lengths from 0.25 to inches ( mm) AG ( )-( ) Outline Drawing (387.99) (257.99) 1.95 (49.53) 1.2 (30.48) (387.99) (257.99) 1.95 (49.53) 1.2 (30.48) (387.99) (257.99) 3.05 (77.47) 2.3 (58.42) (387.99) (257.99) 3.05 (77.47) 2.3 (58.42) (387.99) (257.99) 4.15 (105.41) 3.45 (87.63) (387.99) (257.99) 4.15 (105.41) 3.45 (87.63) (387.99) (257.99) 5.25 (133.35) (119.21) (387.99) (257.99) 5.25 (133.35) (119.21) (387.99) (257.99) 6.35 (161.29) 5.7 (144.78) (387.99) (257.99) 6.35 (161.29) 5.7 (144.78) (387.99) (257.99) 7.45 (189.23) (173.36) (387.99) (257.99) 7.45 (189.23) (173.36) (387.99) (257.99) 8.55 (217.17) 7.95 (201.93) (387.99) (257.99) 8.55 (217.17) 7.95 (201.93) (387.99) (257.99) 9.65 (245.11) (230.51) (387.99) (257.99) 9.65 (245.11) (230.51) Brush Motors Position Sensors Synchros Moog Components Group
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