Drive Technology \ Drive Automation \ System Integration \ Services. Efficient, Powerful and Usable Worldwide. The Variant for Use Around the World
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1 Drive Technology \ Drive Automation \ System Integration \ Services 1 Efficient, Powerful and Usable Worldwide The Variant for Use Around the World
2 2 DR motor application area: worldwide The DR motor the variant for use around the world The modular system for AC motors from SEW-EURODRIVE enables millions of drive combinations worldwide. Regardless of the required energy efficiency class, all motor options and designs are equally available in all efficiency classes for all AC motors. The DR motors comply with all worldwide standards and already fulfill the new parts of the IEC motors standard. The modular DR motor series includes the three types of energy efficient motors (IE1, IE2 and IE3) along with a perfect brake concept up to three different brake sizes per motor size as well as cost-optimized built-in encoders integrated in the motor. At SEW-EURODRIVE, the AC motors are developed, designed and constructed according to worldwide requirements and energy efficiency classes. In all relevant countries, the DR motor was able to meet the requirements for approval and certification without any difficulty. DR motors from SEW-EURODRIVE are used around the world. By combining various design requirements, SEW-EURODRIVE s global motor represents great time savings and process optimization in the selection of motors, the order process and logistics.
3 3 DR motors from SEW-EURODRIVE fulfi ll all effi ciency classes and can be used worldwide. More information is also available at Efficiency classes IE4 Ultra Premium Motors from SEW-EURODRIVE In preparation IE3 Premium Efficiency Also effective USA: EISA (2007) NEMA Premium (~IE3) as of Dec Canada: Premium (~IE3) as of Jan Mexico: NOM 016 (2009) Premium (~IE3) as of Dec China: GB (2008); grade 1 (~IE3) EU: EuP 2005/32/EC as of Jan and Jan IE2 High Efficiency Also effective USA: EPACT (1997) NEMA High (~IE2) since Oct Canada: High (~IE2) since 1997 Australia/New Zealand: MESP since 2006 Brazil: ABNT/NBR since 2009 Korea: REELS (~IE2) since 2008 China: GB (2008); grade 2 (~IE2) India: BEE IS since 2002 voluntary EFF1, conditionally; mandatory as of 2013 EU: EuP 2005/32/EC as of June 2011 CEMEP (voluntary European agreement EFF1 until June 2011) IE1 Standard Efficiency Also effective Mexico: NOM 016 (2002) Standard (~IE1) starting March 2003 India: BEE IS as of 2002 voluntary EFF2 China: GB (2008), grade 3 (~IE1) EU: EuP 2005/32/EC until June 2011 CEMEP (voluntary European agreement EFF2; until June 2011) DRP motors DRE motors DRS motors
4 4 DR motor application area: worldwide Different voltages and energy efficiency classes around the world, but nevertheless just one motor: the DR motor from SEW-EURODRIVE. Europe Switzerland USA Canada Mexico Line voltage (3 x...) 400 V 400 V 480 V 480 V 575 V 110 V 220 V 440 V Line voltage tolerance ± 10 % ± 10 % ± 10 % ± 10 % ± 10 % Line frequency 50 Hz 50 Hz 60 Hz 60 Hz 60 Hz Energy efficiency laws/regulations* In effect Since 1999 Since 1999 Since 1997 Since 1997 Since 2003 Mandatory High (IE2) High (IE2) (Standard) (IE1) Voluntary EFF3 EFF2 EFF1 EFF3 EFF2 EFF1 Premium (IE3) Premium (IE3) High (IE2) Premium (IE3) Comment Various exceptions Various exceptions Various exceptions In the future June 16, 2011 July 1, 2010 Dec 19, 2010 Jan 1, 2011 Dec 19, 2010 Mandatory IE2 IE2 Premium (IE3) Premium (IE3) High (IE2) from 150 kw Voluntary IE3 IE3 Ultra Premium (IE4) Premium (IE3) Ultra Premium (IE4) Comment Jan 1, 2015 > 7,5 kw IE3 mandatory Jan 1, 2017 > 0,75 kw IE3 mandatory Jan 1, 2015 > 7,5 kw IE3 mandatory Exceptions Feb 28, 2015 SEMs (3~, 1~) High (IE2) mandatory 0.18 to 2.2 kw Various exceptions Exceptions DR motor can be used (for 480 V) (for 440 V) *as of July 30, 2010
5 5 Brazil Australia / New Zealand South Korea China India 220 V 380 V 440 V 400 V 415 V 220 V 380 V 440 V 380 V 415 V ± 10 % ± 5 % ± 5 % 60 Hz 50 Hz 60 Hz 50 Hz 50 Hz Since 2002 Since 2006 July 1, 2010 Since 2008 Since 2002 EFF2 (IE1) EFF1 (IE2) High (IE2) EFF2 (IE1) Grade 3 (~IE1) EFF1 (IE2) Premium (IE3) Premium (IE3) EFF1 (IE2) Grade 2 (~IE1) Premium (IE3) Grade 1 (~IE3) EFF2 (IE1) up to 200 kw special labeling up to 0.55 kw special labeling Voluntary agreement (under reserve) Dec 12, 2009 ca July 1, 2011 From 2013 EFF1 (~IE2) Premium (IE3) Grade 2 (~IE2) Premium (~IE3) Grade 1 (~IE3) EFF1 (IE2) f rom 0.55 kw special labeling Voluntary agreement (under reserve) (for 440 V) (for 440 V) in preparation
6 6 Technical data overview DR motor one motor for all energy efficiency classes worldwide With the 50 Hz/60 Hz specifications and the inclusion country-specific information on the nameplate, the DR motor offers the unique possibility of combining many different designs in one drive. This global motor from SEW-EURODRIVE is built to comply with design specifications IEC 60034, NEMA MG1, CSA C22.2 and the Chinese specification GB Abbreviated form of the technical description Voltage / V or / V / V or / --- V Frequency 50 Hz 60 Hz Power ratings Energy efficiency specifi cations Additional information on the nameplate DRS: 0.55 kw (0.75 hp) DRE: 0.75 kw (1 hp) to 200 kw (300 hp) IE classifi cation with numerical value of effi ciency during line operation Complies with U.S. design specifi cation NEMA MG1 - TEFC, TEBC, TENV depending on the type of ventilation - K.V.A. code, code letters of the short circuit apparent power - M.L. (Mounting Location), four-digit code of the UL-registered mounting location - Design code, code letters for start-up behavior, breakdown torque and the starting current ratio Temperature range complies with Canadian design specifi cation CSA C22.2, SEW-EURODRIVE approval up to a maximum of + 40 C The conformity and certifi cation logo from - Europe: CE mark - USA: UR mark (from UL)) - USA: ee mark (from DoE, Department of Energy) - Canada: CSA mark - Canada: CSAe mark - China: CEL mark - China: CCC mark, when required
7 7 E From UL as Recognized Component with the UR logo and no. of the UL file. Incorporating the China label: CEL From CSA with the CSA logo. Incorporating South Korea label KEL (in preparation) For the U.S. energy efficiency approval Brazilian energy effi ciency mark (in preparation) For the Canadian energy efficiency approval
8 8 DR motor modular system Overview of an extract of options and accessories from the modular DR motor system
9 9 Option/accessory Feature SEW type designation Brakes BE with size designation Manual brake release Automatic disengaging function HR Lockable (BE05-122) HF Brake monitoring Function/wear DUB Built-in encoders (DR71 to DR132) HTL EI7C / EI76 / EI72 / EI71 Shaft-centered add-on encoders Sin/Cos ES7S / EG7S (DR71 to DR132/DR160 to DR225) HTL ES7C / EG7C TTL SSI RS-485 multi-turn ES7R / EG7R AS7Y / AG7Y AS7W / AG7W Shaft-centered hollow Sin/Cos EH7S shaft encoders (DR315) SSI multi-turn AH7Y Thermal motor protection Three PTC resistors TF Three bimetallic switches TH Temperature detection One or three PT100s PT One KTY KY Backstop Instead of a brake; CW or CCW direction of rotation inhibited RS Plug connectors Integrated in the terminal box IS Attached (Harting types) AC.. / AS.. / AM.. Forced cooling fan Canopy Air filter V C LF Fan Reduction of the noise level LN Metal Heavy (additional mass moment of inertia) AL Z Condensation drain holes 2nd shaft end MOVIMOT (DR71 DR132) MOVI-SWITCH (DR71 DR100) DH 2W MM with size designation MSW
10 10 Worldwide regulations of motor efficiency classes Worldwide regulations of motor efficiency classes Europe Power supply 3 x 400 V ± 10%, 50 Hz Date Since 1999 June 16, 2011 January 1, 2015 January 1, 2017 Type Voluntary agreement EuP Directive 2005/32/EC (Lot 11) Prohibited IE1 (EFF2) IE1 (EFF2) IE2 (EFF1) 7.5 kw Mandatory IE2 (EFF1) IE2 (EFF1) 0.75 to 5.5 kw IE3 (Premium) 7.5 kw IE1 (EFF2) IE2 (EFF1) IE3 (Premium) Voluntary EFF3 EFF2 EFF1 IE3 (Premium) IE3 (Preminum) 0.75 to 5.5 kw IE4 (Ultra Premium) Power ratings 1 kw to 100 kw 0.75 kw to 375 kw Number of poles DR motor types DRS DRE DRP DRE 0.75 kw DRE 0.75 kw DRE < 0.75 kw Use of the global motor (0.37 to 5.5 kw) As of 7.5 kw in FI operation (0.37 to 0.55 kw) As of 7.5 kw in FI operation Exceptions to the EuP Directive Non-S1 and S6 CDF times Inverter-stamped motors (torques instead of power, etc.) Beginning 2015/2017 IE2 power supply driven motors in FI operation VSD use only (specification on the nameplate) All motors comply with Directive 94/9/EC (ATEX Directive) Brakemotors (S1 and S6 brakemotors as well) Ambient temperature (specification on the nameplate) - Over 40 C - Under -15 C Altitude > 1,000 m (specification on the nameplate) Combustion gas motors Note regarding the ATEX Directive SEW-EURODRIVE has certified only the IE2 motors, i.e. the EDRE motors are approved according to Directive 94/9/EC IECEx.
11 11 Switzerland Power supply 3 x 400 V ± 10%, 50 Hz Date January 1, 2010 July 1, 2011 January 1, 2015 January 1, 2017 Type Energy regulation EVO/EuP Directive 2005/32/EC (Lot 11) Prohibited < IE1 (EFF2) IE1 (EFF2) IE1 (EFF2) IE2 (EFF1) 7.5 kw to 375 kw Mandatory IE1 (EFF2) IE2 (EFF1) IE2 (EFF1) 0.75 kw to 5.5 kw IE3 (Premium) 7.5 kw IE1 (EFF2) IE2 (EFF1) IE3 (Premium) Voluntary IE2 (EFF1) IE3 (EFF1) IE3 (Premium) IE3 (Premium) 0.75 to 5.5 kw IE4 (Ultra Premium) Power ratings 0.75 kw to 375 kw Number of poles DR motor types DRS DRE DRP DRE 0.75 kw DRE 0.75 kw to 5.5 kw DRE < 0.75 kw Use of the global motor (0.37 to 5.5 kw) As of 7.5 kw in FI operation (0.37 to 0.55 kw) As of 7.5 kw in FI operation Exceptions to the EuP Directive Non-S1 and S6 CDF times Inverter-stamped motors (torques instead of power, etc.) Beginning 2015/2017 IE2 power supply driven motors in FI operation with VSD use only (specification on the nameplate) All motors comply with Directive 94/9/EC (ATEX Directive) Brakemotors (S1 and S6 brakemotors as well) Ambient temperature (specification on the nameplate) - Over 40 C - Under -15 C Altitude > 1,000 m (specification on the nameplate) Combustion gas motors Note regarding the ATEX Directive SEW-EURODRIVE has certified only the IE2 motors, i.e. the EDRE motors are approved according to Directive 94/9/EC IECEx.
12 12 Worldwide regulations of motor efficiency classes USA Power supply 3 x 480 V ± 10%, 60 Hz Date October 1, 1997 December 19, 2010 February 28, 2015 Type EPACT* 1992 EISA* 2007 SEMs* 2010 (draft) Prohibited Standard (IE1) Standard (IE1) High (IE2) Standard (IE1) Mandatory (1) (2) High (IE2) High (IE2) 160 kw to 260 kw (1) High (IE2) 160 kw to 375 kw (2) (1) + (2) Premium (IE3) 0.75 kw to 150 kw Voluntary Premium (IE3) Ultra Premium (IE4) Premium (IE3) Ultra Premium (IE4) Power ratings 0.75 kw to 150 kw 1 hp to 200 hp 0.75 kw to 375 kw 1 hp to 500 hp 0.18 kw to 2.2 kw 0.25 hp to 3.0 hp, 3~/1~ (1) (2) Number of poles 2-pole (2) (2) (1) DR motor types DRE 0.75 kw DRE 0.75 kw 3~ motors 1~ motors (built with main and auxiliary winding) - With starting capacitor (CSIR) - With starting and operating capacitor (CSCR) Only relevant for degree of protection IP23. Use of the global motor As gearmotor No Until December 19, 2010 EPACT 1992 exceptions Non-S1 CDF times Inverter-stamped motors (special specifi cations on the nameplate) Power supply driven motors in FI operation Gearmotors Flange-mounted motors NEMA Design C Starting December 20, 2010 EISA 2007 exceptions Non-S1 CDF times Inverter-stamped motors (special specifi cations on the nameplate) Power supply driven motors in FI operation with Inverter Duty VPWM on the nameplate Gearmotors Flange-mounted motors, allowed as High (IE2) NEMA Design C, allowed as High (IE2) Mandatory Identifi cation of the energy effi cient motors with the approval mark * EPACT = Energy Policy Act EISA = Energy Independence and Security Act SEMs = Small Electric Motors
13 13 Canada Power supply 3 x 575 V ± 10%, 60 Hz 3 x 480 V ± 10 %, 60 Hz Date 1997 January 1, 2011 Type CSA CSA ( ) Prohibited Standard (IE1) Standard (IE1) High (IE2) Mandatory High (IE2) High (IE2) 160 kw to 375 kw Premium (IE3) 0.75 to 150 kw Voluntary Premium (IE3) Ultra Premium (IE4) Power ratings Number of poles DR motor types Use of the global motor 0.75 kw to 150 kw 1 hp to 200 hp DRS < 0,75 kw DRE 0,75 kw DRP 0,75 kw For 480 V 0.75 kw to 375 kw 1 hp to 500 hp DRS < 0,75 kw DRE 160 kw DRP 0,75 kw For 480 V due to IEC design H Since 1997 CSA 1997 exceptions Non-S1 CDF times Inverter-stamped motors (special specifications on the nameplate) E.g. asynchronous servomotors of the DRL, MOVIMOT series-motors with CT and setting range 0 rpm to 3,600 rpm NEMA Design C Starting January 1, 2011 CSA 2009 exceptions Non-S1 CDF times Inverter-stamped motors (special specifications on the nameplate) E.g. asynchronous servomotors of the DRL, MOVIMOT series-motors with CT and setting range 0 rpm to 3,600 rpm NEMA Design C, permitted as High (IE2) IEC Design H, permitted as High (IE2) Gearmotors and flange-mounted motors, permitted as High (IE2) Mandatory Identifi cation of the energy effi cient motors with the approval mark
14 14 Worldwide regulations of motor efficiency classes Mexico Power supply 3 x 110 V ± 10%, 60 Hz 3 x 220 V ± 10%, 60 Hz 3 x 440 V ± 10%, 60 Hz Date Since March 25, 2003 December 19, 2010 Type NOM 016* (2002) NOM 016* (2009) Prohibited Standard (IE1) Standard (IE1) High (IE2) Mandatory Standard (IE1) Premium (IE3) Voluntary High (IE2) Premium (IE3) Ultra Premium (IE4) Ultra Premium (IE4) Power ratings 0.75 kw to 375 kw 0.75 kw to 375 kw Number of poles DR motor types Use of the global motor DRS DRE 0.75 kw DRE < 0.75 kw In preparation Exceptions Non-S1 CDF times Further exceptions are being discussed *NOM 016 = Norma Ofi cal Mexico no. 16
15 15 Brazil Power supply 3 x 220 V ± 10%, 60 Hz 3 x 380 V ± 10%, 60 Hz 3 x 440 V ± 10%, 60 Hz Date December 8, 2009 Type NBR Prohibited EFF2 (~ IE1) Mandatory EFF1 (~ IE2) Voluntary Power ratings Number of poles DR motor types 0.75 kw to 185 kw / 1 cv to 250 cv 0.75 kw to 185 kw 0.75 kw to 185 kw 0.75 kw to 150 kw DRE 0.75 kw Use of the global motor For 440 V NBR exceptions Non-S1 CDF times Inverter-stamped motors (special specifications on the nameplate) e.g. power supply driven motors with S9 CDF specifications Mandatory Identifi cation of the energy effi cient motors with the approval mark
16 16 Worldwide regulations of motor efficiency classes Australia/New Zealand Power supply 3 x 400 V ± 5%, 50 Hz 3 x 415 V ± 5%, 50 Hz Date April 1, 2006 Around 2013 (date not confi rmed) Type MEPS 2006 MEPS 2013 Prohibited IE1 IE2 Mandatory IE2 IE3 Voluntary IE3 IE4 Power ratings 0.75 kw to 185 kw 0.75 kw to 375 kw Number of poles DR motor types Use of the global motor DRE 0.75 kw DRE < 0.75 kw No MEPS 2006 exceptions Only S2 CDF times Inverter-stamped motors (e.g. asynchronous servomotors of the DRL series) Gearmotors (without their own motor flange) MEPS 2013 exceptions No description possible in summer 2010
17 17 South Korea Power supply 3 x 220 V, 60 Hz 3 x 380 V, 60 Hz 3 x 440 V, 60 Hz Date January 1, 2008 January 1, 2010 July 1, 2010 Type REELS REELS REELS Prohibited IE1 45 kw IE1 IE1 Mandatory IE2 IE2 IE2 Voluntary IE3 IE3 IE3 Power ratings 45 kw to 200 kw 18.5 kw to 200 kw 0.75 kw to 200 kw Number of poles DR motor types DRS 37 kw DRE 45 kw DRS 15 kw DRE 45 kw DRS 0.55 kw DRE 45 kw Use of the global motor In preparation In preparation In preparation REELS exceptions Only S2 CDF times Inverter-stamped motors (e.g. asynchronous servomotors of the DRL series) Mains-powered motors on frequency inverter Explosion-proof motors Motors that are reexported Single-phase motors Mandatory Special identification of the energy efficient motors with mandatory stickers Special identification of the unaffected/ exempted motors with mandatory stickers
18 18 Worldwide regulations of motor efficiency classes People s Republic of China Power supply 3 x 380 V, 50 Hz Date June 1, 2008 July 1, 2011 Type GB GB Prohibited Under grade 3 (~IE1) Grade 3 (~IE1) Mandatory Grade 3 (~IE1) Grade 2 (~IE2) Voluntary Grade 2 (~IE2) Grade 1 (~IE3) Power ratings 0.55 kw to 315 kw 0.55 kw to 315 kw Number of poles DR motor types Use of the global motor DRS DRE DRP DRS < 0.55 kw DRE 0.55 kw GB exceptions All non-s1 times Inverter-stamped motors (torques instead of power, etc.) MOVIMOT (gear)motors (does not apply for the MM mounted close to the motor) All 60 Hz motors 9.2 kw power, since not included in the GB Non-ventilated motors (TENV totally enclosed non-ventilated) Single-phase motors Torque motors Mandatory Special identification of the energy efficient motors with mandatory CEL sticker Additional identification of lower power ranges with CCC - 2-pole 2.2 kw - 4-pole 1.1 kw - 6-pole 0.75 kw - 8-pole 0.55 kw
19 19 India Power supply 3 x 415 V ± 5%, 50 Hz Date Since 2002 (voluntary) Starting 2013 (conditionally) Type BEE IS BEE IS Prohibited < EFF2 (IE1) EFF2 (IE1) Mandatory Voluntary EFF2 (IE1) EFF1 (IE2) Power ratings 0.75 kw to 15 kw 0.75 to 15 kw Number of poles DR motor types Use of the global motor DRS DRE DRP DRS 0.75 kw and 15 kw DRE 0.75 kw Exceptions None known, since on a voluntary basis
20 Drive 20Technology \ Drive Automation \ System Integration \ Services How we re driving the world / 0910 SEW-EURODRIVE Driving the world SEW-EURODRIVE is right there for you: Argentina Phone Fax sewar@sew-eurodrive.com.ar Australia Phone Fax enquires@sew-eurodrive.com.au Austria Phone Fax sew@sew-eurodrive.at Belarus Phone Fax sales@sew.by Belgium Phone Fax info@sew-eurodrive.be Brazil Phone Fax sew@sew.com.br Canada Phone Fax marketing@sew-eurodrive.ca Chile Phone Fax ventas@sew-eurodrive.cl China Phone Fax info@sew-eurodrive.cn Colombia Phone Fax sewcol@sew-eurodrive.com.co Czech Republic Phone Fax sew@sew-eurodrive.cz Denmark Phone Fax sew@sew-eurodrive.dk Finland Phone Fax sew@sew.fi France Phone Fax sew@usocome.com Great Britain Phone Fax info@sew-eurodrive.co.uk Hong Kong Phone Fax contact@sew-eurodrive.hk Hungary Phone Fax office@sew-eurodrive.hu India Phone Fax mdoffice@seweurodriveindia.com Italy Phone Fax sewit@sew-eurodrive.it Japan Phone Fax sewjapan@sew-eurodrive.co.jp Kazakhstan Phone Fax sew@sew-eurodrive.kz Malaysia Phone Fax sales@sew-eurodrive.com.my Mexico Phone Fax scmexico@seweurodrive.com.mx Netherlands Phone Fax info@vector.nu New Zealand Phone Fax sales@sew-eurodrive.co.nz Norway Phone Fax sew@sew-eurodrive.no Peru Phone Fax sewperu@sew-eurodrive.com.pe Poland Phone Fax sew@sew-eurodrive.pl Portugal Phone Fax infosew@sew-eurodrive.pt Russia Phone Fax sew@sew-eurodrive.ru Singapore Phone Fax sewsingapore@sew-eurodrive.com Slovakia Phone Fax sew@sew-eurodrive.sk South Africa Phone Fax info@sew.co.za South Korea Phone Fax master.korea@sew-eurodrive.com Spain Phone Fax sew.spain@sew-eurodrive.es Sweden Phone Fax info@sew-eurodrive.se Switzerland Phone Fax info@imhof-sew.ch Thailand Phone Fax sewthailand@sew-eurodrive.com Turkey Phone Fax sew@sew-eurodrive.com.tr Ukraine Phone Fax sew@sew-eurodrive.ua Uruguay Phone Fax sewuy@sew-eurodrive.com.uy USA Phone Fax cslyman@seweurodrive.com Venezuela Phone Fax ventas@sew-eurodrive.com.ve SEW-EURODRIVE GmbH & Co KG P.O.Box Bruchsal/Germany Phone Fax sew@sew-eurodrive.com j
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