Factory of the Future for Technology of the Future. Joe Rizzo World Class Manager

Transcription

1 Factory of the Future for Technology of the Future Joe Rizzo World Class Manager

2 Agenda 1. Corporate Overview 2. Saft Jacksonville Plant LEED Certification 3. Facilities and Energy Conservation 4. Corporate Video 5. Li-Ion Technology 6. Battery Storage Systems 2

3 Saft s Experience & Stability 3 Storied history of SAFT (Société des Accumulateurs Fixes et de Traction) Founded in France by Swiss electrochemists First portable sealed Ni-Cd battery Saft Jacksonville groundbreaking Acquisition by Compagnie Générale d Electricité (which later became Alcatel) Large format Li-ion cell Saft shares on the Eurolist Saft opens: World s First Production Facility for lithium-ion HEV Batteries Saft has remained in business through challenging economic times in the past, and is still a strong company today Saft s stability is due in large part to a global presence in a variety of markets

4 Saft Group SA A World The Leader Saft in Group High Technology in Key Batteries figures* Space Defence Industrial standby Specialty Battery Group High performance primary and rechargeable lithium and silver batteries for the electronics, defence and space industries. Sales ,000 employees Industrial Battery Group Telecommunication Rechargeable nickel and lithium-based batteries for demanding industrial applications. Joint-Ventures: - ASB Group Thermal batteries Aviation Clean Energy Storage Equity accounted Metering and Professional Electronics Emergency Lighting Rail and Mass Transit 4

5 An International Footprint to Achieve Global Reach Oskarshamn (Sweden) South Shields (UK) Glasgow (UK) Poitiers (France) Bourges (France) Nersac (France) Bordeaux (France) Büdingen (Germany) Raskovice (Czech Republic) West Palm Beach (Florida) Cockeysville (Maryland) Valdese (North Carolina) Valdosta (Georgia) Jacksonville (Florida) Bangalore (India) Zhuhai (China) Singapore Sydney (Australia) Kiryat Ekron (Israel) 5

6 Saft s Environmental Policy 1. Identify the impacts of our activities, measure these impacts, build and maintain an environmental management system 2. Reduce the impact on the envronment of our manufacturing sites 3. Propose to our customers solutions which help them minimize their own impact on the environment 4. Identify and share best practices 6

7 Saft Jacksonville Saft America Inc. Jacksonville is a Factory of the Future Manufactures Industrial lithium-ion batteries and systems, using new technologies for new markets and for green environments Why Jacksonville? Brownfield Strong support from State & Local governments Access to Skilled workforce 7

8 LEED - Silver Certification Saft America Inc. has applied for the LEED Silver Certification. December award. LEED -- Leadership in Energy and Environmental Design LEED is an internationally recognized green building certification system 8

9 Saft On-site LEED Qualifications 1. Brownfield Development 2. Alternative Transportation Bicycle Storage and Changing rooms. Fuel efficient vehicle parking Carpool Parking 9

10 Saft On-site LEED Qualifications 3. Heat Island Effect - Roof 4. Light Pollution Reduction 10

11 Saft On-site LEED Qualifications 5. Low-Flow Fixtures 6. Reduce Potable Water Demand 11

12 Saft On-site LEED Qualifications 7. Water Efficient Landscaping 8. Rainwater Reclamation System 12

13 Saft s Onsite LEED Qualifications 9. Storage and Collection of Recyclables 13

14 No Smoking Policy This is a non-smoking facility 14

15 Environmental Training Programs All Saft America Inc. employees take environmental training programs To become more aware of environmental consequences To learn what they can do to make a difference Saft actively recruits Internships in Health, Safety and Environmental Engineering Numerous Safety and Environmental training sessions offered to SAFT employees 15

16 Waste Minimization and Lean Saft America Inc. is dedicated to creating little or no waste All waste streams are collected for re-use or recycling The Saft World Class Program is a Continuous Improvement Program based on Lean and Six Sigma The Focus is on Performance, Process and People 16

17 Facilities and Energy Conservation 17

18 Controlled Manufacturing Environments Humidity: -30 C, < 1% Relative Humidity Particles: ISO 6, < 1,000 particles cm³ Temperature: ± 0.5 F Positive Pressure: > 0.1 Atmosphere 18

19 The Munters The Munters system saves up to 40% on energy versus conventional AHU systems. Munters are used to dehumidify Dry-rooms The Munters earn LEED credits for green building construction 19

20 The HEPA Air Filter Systems HEPA Filter Systems Satisfies certain standards of efficiency set by the Department of Energy Filters remove at least 99.97% of airborne particles 0.3 micrometers in diameter 20

21 Air Pollution Controls Saft Air Scrubber Takes 75 lbs. per day of VOC emissions down to only.5 lbs. per day Keeps Saft within permitting standards 21

22 Solar Panels The roof of the facility is covered with 4,340 solar panels Will produce 1 Megawatt of energy Peak efficiency of 97.6% Equivalent to avoiding 48,600,000 lbs. of CO or conserving 2.5 million gallons of gasoline annually Saft houses the largest rooftop solar system in Florida 22

23 Onsite Water Reclaim Water Irrigation System Rain Water is collected in a 20,000 gallon tank, filtered, treated and reused to flush toilets. Condensate is collected in a storm water pond. Process water is collected in storage tanks and sent out for reprocessing Saft s mag-meter Measures the flow of process water Keeps the flow within permitting standards 23

24 Composted and Commingled Recycling Saft America Inc. offers bins to separate recyclables in all office settings. All commingled wastes collected are set to a Materials Recovery Facility, where they are separated and recycled. 24

25 Saft s Office Environment Motion Sensored Lighting Conserves electricity lights turn off after so many minutes of no movement. Solar Screens Reduce the sunlight up to 60% Reduce warming from the sun High Efficiency Toilets Located in every bathroom HETs possess a flush volume of 1.28 US gal. 25

26 High Efficiency Parking and Carpooling Saft America Inc. promotes high efficiency cars Let employees park in marked spaces with cars earning 40 green points or more Front row spaces for employees who chose to carpool 26

27 Bike Rack Bike racks contribute to LEED certification Employees have a place to park bikes 27

28 Energy Conservation Plan Saft America Inc. has set up systems to conserve power and energy while the facility is not in use Rotation of facility equipment at off-peak hours Optimizes use of highest efficiency equipment 28

29 World Leaders Saft America Inc. is dedicated to keeping the environment free of wastes and pollutants. Implementing and changing policies Staying current with new environmental technologies Environmental staff dedicated to change Saft America Inc. is a world leader for the environment. 29

30 Jaclyn Jackie Lauer Special Recognition Junior at Clemson University Studying to be an Environmental Engineer 30

31 Corporate Video 31

32 Jacksonville Market Opportunities Energy storage systems Telecom network backup 32

33 The electricity grid 33

34 Energy storage is an electricity warehouse 34

35 Energy storage is environmentally friendly Batteries can store energy when the wind is blowing and release it when it s calm 35

36 Energy storage improves the efficiency of the grid The grid is designed for the hottest day of the year Storage can help the grid do more with less 36

37 37 Energy Storage Value Chain Fuel/Energy Sources Transmission Distribution Generation Transmission Distribution Electricity Customers Energy Storage Renewables Capacity Firming Ancillary Services Load Management Time Shifting Smoothing, Ramping Transmission Stability Peak Shaving Energy & Power High Power Energy & Power Energy kwh CES

38 Saft Lithium-Ion Battery Technologies Infinite Charge/Discharge cycles Very high efficiency: 95% Long life of years Limited self discharge 38

39 VL41M 39 Energy Storage System Design VL41M From Li-ion cells to battery in container 24V-80Ah module 560 KWh Battery 29 modules 700V plus 1 BMM Technical characteristics for 560kWh battery: 20 ft container 3m height - 2.5m width 1.1MW (730V-770Ah) and 11tons 39

40 Saft makes energy storage in Jacksonville 4,060 = 40

41 Saft Jacksonville Questions & Answers