PRACE Virtual Prototyping at BMW Group.
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1 BMW Group Industry Seminar September 7-8, Toulouse, France
2 Slide 2 of 23 Overview. 1. Hardware / Architecture 2. Simulations at BMW 3. FEM-Simulation 4. CFD-Simulation 5. CFD Thermal Management & Aerodynamics 6. Future Development 7. Summary & Conclusion
3 Slide 3 of 23 Hardware: Evolutionary process. 1990s Central Computing Cray Mainframe 1994 RISC SMP UNIX Servers 2001 Commodity Systems Intel, Linux 2007 HPC Cluster Grid
4 Slide 4 of 23 Architecture. High Performance Computing Service: Optimized infrastructure for computational applications. Complete infrastructure platform for application integration. Transparent access to compute capacity via jobflow. Central resource/workload management.
5 Slide 5 of 23 Hardware / Architecture. Engineers, Virtual Development Jobflow Portal transparent resource pool HPC Linux Cluster Technology Standards Intel Xeon EP (5160, 5570) Ethernet GBit NAS Storage
6 Slide 6 of 23 Overview. Production Passive Safety Structural mechanics Thermal Management & Aerodynamics Chassis Powertrain
7 Slide 7 of 23 Overview. Production Passive Safety Structural mechanics Thermal Management & Aerodynamics Chassis Powertrain
8 Slide 8 of 23 FEM Passive Safety: Side Impact Crash. Tool: Abaqus Calculation Time: On 8 CPUs: h
9 Slide 9 of 23 Overview. Production Passive Safety Structural mechanics Thermal Management & Aerodynamics Chassis Powertrain
10 Slide 10 of 23 FEM Production: Deep Drawing. Tool: LS Dyna Calculation Time: On 4 CPUs: 10 h
11 Slide 11 of 23 Overview. Production Passive Safety Structural mechanics Thermal Management & Aerodynamics Chassis Powertrain
12 Slide 12 of 23 Structural Mechanics: Thermal Expansion. hot cold Tool: Abaqus Calculation Time: On 2 CPUs: 30 min
13 Slide 13 of 23 Overview. Production Passive Safety Structural mechanics Thermal Management & Aerodynamics Chassis Powertrain
14 Slide 14 of 23 CFD Powertrain: Incylinder Simulation. Tool: ANSYS-CFX Calculation Time: On 8 CPUs: 240 h
15 Slide 15 of 23 Overview. Production Passive Safety Structural mechanics Thermal Management & Aerodynamics Chassis Powertrain
16 Slide 16 of 23 CFD Chassis: Brake Cooling. Tool: Star-CD Calculation Time: On 16 CPUs: 120 h
17 Slide 17 of 23 Overview. Production Passive Safety Structural mechanics Thermal Management & Aerodynamics Chassis Powertrain
18 Slide 18 of 23 CFD: Thermal Management. Automatically coupled calculation Conduction and Radiation Convection
19 Slide 19 of 23 CFD: Thermal Management. Tool: Star-CD coupled with RadTherm Calculation Time: On 8 CPUs: 240 h
20 Slide 20 of 23 CFD: Thermal Management. Future Development Simulation of Thermal Soak
21 Slide 21 of 23 CFD: Thermal Management. Future Development Thermal Soak Tool Transient All-in-one calculation (convection, conduction, radiation and heat storage) in Star-CCM+. Hardware Calculation duration of a complete vehicle model (> 40 million cells) in the order of months.
22 Slide 22 of 23 Summary & Conclusion. Summary 7 FEM applications running on HPC Cluster Grid. 8 CFD applications running on Cluster. High utilization of the cluster (> 80 %). Conclusion Using more complex models or considering more design alternatives in a shorter time frame requires access to faster and secure on demand resources.
23 Slide 23 of 23 Thank you very much for your attention!
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