KOMATSU FORKLIFT. AX20 series FEATURE BROCHURE. Cushion & Pneumatic Tire Lift Trucks 3,000 3,500 lbs. Capacity Gas and LPG
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1 AX20 series FEATURE BROCHURE Cushion & Pneumatic Tire Lift Trucks 3,000 3,500 lbs. Capacity Gas and LPG EPA EMISSION COMPLIANT KOMATSU FORKLIFT The Forklift With Proven Ability. ISO 9001 CERTIFIED
2 Proven solutions from the company with Proven Ability Proven Ability is the key to business success. Many variables can affect your operations and productivity in today s marketplace. Komatsu, the forklift manufacturer with Proven Ability, provides costeffective and efficient solutions for your material handling needs. The Komatsu AX20 Series of cushion and pneumatic, highperformance forklifts are real workhorses. Available in a range of 3,000 to 3,500 lb. capacities, these ergonomically advanced forklifts make Clean Air Technology and product quality of foremost importance delivering reliability that you can depend on shift after shift. Komatsu forklifts are easy to maintain and operate, providing you with greater up-time and a positive return on your investment.
3 KOMATSU FORKLIFT AX20 SERIES New Naturally Impressive Colors TM EPA-compliant Clean Air Technology Komatsu Forklift helps you make the smart move with the introduction of our new line-up of EPA-compliant forklifts. The latest AX20 Series of internal combustion engine forklifts feature environmentally-friendly engine technology along with the new, impressive industrial corporate colors. The AX20 Series has been redesigned to incorporate the latest technological advances for increased efficiency and performance, while reducing exhaust emissions below the current emission standards established by the EPA (U.S. Environmental Protection Agency). The AX20 Series delivers the perfect balance between owner, operator, and environment with increased comfort, productivity, and reduced costs of ownership over previous models. Gone are the days of sacrificing power for cleaner air. Komatsu s Clean Air Technology provides a 10-15% boost in power depending on the model. This tough, durable engine employs an Electronic Concentrated Control System (ECCS) to analyze engine performance parameters, and an Electronic Control Module (ECM) to optimize its operation for high productivity and fuel efficiency. These advancements are another move forward in Komatsu Forklift s continuing commitment to manufacture quality forklifts for a more productive work environment. Standard AX20 Equipment:* Fuel-Injected K21 Gas/LPG Industrial Engine Engine Protection System Anti-Restart Ignition Switch Single- Speed Power-Shift Transmission Integral Torque Converter Oil Cooler Fully Hydrostatic Power Steering (FHPS) 3-Function Hydraulic Control Valve Tiltable Steering Console Horn Easy- To-Read Dash (Systems Status Display) Engine Oil Pressure & Charge Warning Lights Overhead Guard (OHG) High Air Intake in OHG Hydraulic Suspension Compartment (HSC) Komfort Seat Operator Restraint System with Lap Belts Wide-Open (Pneumatic) or Semi-Open (Cushion) Perforated Steps and Assist Hand Grip Gas Cylinder Assisted Swing- Up Steel Engine Cover Lift-Out Floor Plate OHG Mounted Complete Light Package includes Headlights, Turn Signals, Brake Lights, Tail Lights, and Back-up Lights Load Backrest Drawbar Pin Durable Industrial Finish The Forklift With Proven Ability *Manual Clutch Transmission forklift standard equipment may differ from the above. Contact your authorized Komatsu Forklift dealer.
4 Komatsu Forklift puts you in the Komfort Zone. Operator comfort, visibility, and control are critical to precise, productive forklift operation. That s why Komatsu gives special attention to the operator compartment with features that are important to any operator. This Komfort Zone is quiet and isolated from vibrations, noise, and heat. Once behind the wheel you will experience a forklift that is easy to use and comfortable to operate A 1 The free-flowing operator compartment design, with wide open (pneumatic) or semi-open (cushion) steps and uncluttered floor plate, allows for easy entry and exit from either side of the truck. Hand and foot controls are ergonomically located making operation effortless. The tilting steering console adjusts to infinite driving positions through the tilt range Komfort Seat Standard on the AX20 Series is the orthopedically designed Komfort seat with built-in lumbar support. This durable vinyl seat with a retractable seat belt and lateral restraint system is adjustable with 6 of fore and aft seat travel. (An optional cloth cover is available.) 3 Komatsu opens your view to the working world around you. A rugged truck with High Visibility. Komatsu incorporates in the AX20 series forklift many design elements that contribute to the operator s overall visibility. Channel/ roller construction provides excellent visibility through and around the mast. The main lift cylinders are located behind the uprights to provide the most unobstructed view. Even when the mast is fully lowered, the nested upright sections are designed to give the operator the most optimum view possible. This includes excellent visibility through the top of the overhead guard for high elevation storage and retrieval of pallets. By painting the mast and OHG a black/gray color, the operator gets a sharp picture-frame view of the load and work area. The operator that has the best view of the job at hand will ultimately have better control of the forklift and its load. Providing excellent visibility in every direction is invaluable when it comes to safety in the workplace. See more from top to bottom. UP Open overhead guard offers a better field of vision for high loading and unloading. DOWN A clearer view of the forks and load while moving. ALL AROUND Greater visibility means better efficiency.
5 THE KOMFORT ZONE 4 A. The tilting console with 2-spoke steering wheel and horn ensures a full view of the operator-friendly instrument panel. B. Accelerator, inching, and brake pedals are located at a comfortable operating position with room for total control.* C. Direction is changed electronically with a flick of the wrist.* D. Ergonomically positioned hydraulic levers eliminate excessive operator movement, offering extended operational control. E. The light package includes halogen headlights, brake, tail, and back-up lights, and automobile-style turn signals. 5 Noise and Heat Abatement System A more comfortable operating atmosphere equates to reduced operator stress. Noise is kept to a minimum using an advanced exhaust system, an engine design with high torque at low rotation speed, and a transmission with helical gears. B C D E Absorbing insulation along with a tight rubber seal around the engine cover and a thick, shock absorbing, full-floor mat further reduces noise and keeps heat inside the truck body and away from the operator. A comfortable operator is a more productive operator. 6 Vibration is a leading cause of operator fatigue. Komatsu s unique full-floating, Hydraulic Suspension Compartment (HSC) reduces vibration to the lowest level of any forklift in the industry virtually eliminating all engine and travel vibrations keeping you in the Komfort Zone. Hydraulic Power Steering The Fully Hydrostatic Power Steering (FHPS) system is smooth and highly responsive. The steel axle with integral double-acting, double-ended cylinder eliminates drag links and tie rods. Exclusive to Komatsu Forklift Hydraulic Suspension Compartment Mountings HSC mountings, located between the compartment frame and chassis, are engineered with rubber cushions to absorb the light vibrations from the engine during idling and with precision hydraulic dampers to absorb stronger vibrations experienced during travel. *Manual Clutch Transmission forklift standard equipment may differ from the above. Contact your authorized Komatsu Forklift dealer.
6 69.7 Turning Radius* A rugged, fast and durable mast. Cylinder construction provides fast, uniform lifting and lowering speeds while the all-roller design assures smooth lifting and lowering. The hydraulic cylinder cushioning provides a smooth transition between free lift and main lift. Channel arrangement and a rigid structure maximizes the truck s high lifting capacity and expands application flexibility ensuring long life and customer-proven durability. Hydraulic System The fully filtered hydraulic system features a direct drive gear pump and an integral reservoir. The large capacity reservoir keeps the hydraulic fluid at an efficient operating temperature while ensuring ample oil supply for auxiliary attachments. The high-efficiency pump requires less engine power to operate and is compact and lightweight with outstanding quality and reliability. The pump output has low flow-ripple as well as excellent low temperature characteristics for smooth and consistent oil delivery and operational control. Komatsu starts with a solid foundation and builds from there. Product durability begins with an all-welded frame, heavy-duty cast steel drive axle housing, one tough Powershift transmission, and a reliable engine that brings you the power to deliver the goods. Komatsu s history of reliability is proven through benchmark testing and interactive customer relations, resulting in an economical and dependable forklift that incorporates productivity, serviceability, and durability. Komatsu Forklift is a leader with innovative product design and customer satisfaction, offering our clients increased productivity today and tomorrow. *Data based on FG18ST-17 model.
7 THE POWER TO MOVE Productivity through power and performance. Through an excellent combination of power and performance, Komatsu s AX20 Series delivers. The powertrain for Komatsu s AX20 series forklift has been specifically developed to combine the engine, transmission, and drive axle giving optimum power and performance, providing the ultimate in productivity. The K liter Gas/LPG engine utilizes the ECCS and Sophisticated & Optimized Fuel Injection System (SOFIS). The gasoline engine uses multi-port fuel injection and the LPG engine uses single-port, throttle body fuel injection. This model is available as a dual-fuel system, offering additional flexibility by providing optimum performance on either fuel. The crankshaft and camshaft have position sensors and each cylinder has its own ignition coil for optimum timing. An onboard monitoring system controls the basic engine functions and determines the exact air/fuel ratio in order to deliver the torque and speed demanded by the operator. The aluminum-alloy head has larger valves and advanced bathtub design combustion chambers for higher output and more efficient use of fuel. The connecting rod bearings are micro-grooved for smooth operation and reduced wear. An Engine Protection System (EPS), with two stages of excessive engine coolant temperature sensing, prevents the engine from overheating. Powershift Transmission A single-speed Powershift transmission with an optimized torque converter stall ratio is equipped with a built-in modulating valve to control and absorb shock during sudden acceleration changes. A 125 micron strainer and 35 micron spin-on oil filter increase reliability of the transmission. The optional manual clutch units have a two-speed dry clutch with a double cone syncromesh system. AX20 Engine K21 Drive Axle A heavy-duty, cast steel drive axle with a full-floating axle-shaft transmits torque without bearing weight. The axle is flange mounted to reduce load deflection and increase stability. Rated output (SAE gross) HP rpm ,950 Max. torque (SAE gross) lb-ft rpm 115 1,600 *Data based on FG18HT-17 model.
8 Serviceability and engine access is a snap on the AX20. A gas cylinder-assisted lift-up engine compartment cover and easy lift-out floorboard allow for quick access to the engine and other components. The one-piece, lightweight and durable steel engine cover features a single latch for locking down and a safety catch to prevent the cover from coming down while open. The sides have been angled to allow greater access for routine inspections and planned maintenance for maintaining peak forklift performance. System Access: Battery Electrical Hydraulics Torque Converter Air Fuel Engine Cooling Brake Fluid Visible systems monitoring. The operator has an excellent view of the systems instrumentation panel through the two-spoke steering wheel. Easy-to-read gauges and indicator lights are visible for immediate awareness of the engine status. With the continuous self diagnostic Electronic Concentrated Control System (ECCS), the display alerts the operator of any pending fault and flashes a service code for rapid diagnostics to localize the fault. Engine Coolant Temperature Hourmeter Gasoline Fuel Level A ECM Message Indicator In-Operation Blinking Lamp Battery Charge Low Oil Pressure Low Brake Fluid Level
9 Cyclone Air Filtration System To help prolong the life of the engine as well as its components, the air intake vent is located at the top of the overhead guard pillar. Air passes through a single element high-performance Cyclone Air Cleaner, allowing only clean air to be drawn into the engine even in the most severe environments. RELIABLE SYSTEMS OPERATION Easily Maintained Steering System and Brakes The heavy-duty, fabricated steel steering axle has an integral double-acting, double-ended power steering cylinder which eliminates the need for drag links and tie rods. All wheel hub bearings and king pins are readily accessible for lubrication and service. The self-adjusting, Bendix-type brakes are reliable and easy to maintain. The non-asbestos brake linings assure a healthier working environment while the brake fluid level sensor alerts the operator to check the reservoir. All-Welded Chassis Assembly Made of heavy gauge steel, the front cross member plus the hydraulic and fuel tanks are an integral part of the frame for increased structural stability. The flange-type drive axle design and heavy-duty engine mountings add to the overall forklift s reliability. Large Capacity Aluminum Radiator The new aluminum radiator has a 30% greater heat dissipation along with an internal torque converter oil cooler. Increased air flow is unrestricted through the engine compartment and directed straight through the radiator and across the exhaust system by a high-velocity, low-noise, unequally pitched, ten-blade fan. There is easy access to the reservoir for daily checks and to the radiator through the sub-bonnet. B C Diagnostic Service Support Tool System operations and engine performance can be further monitored using a real-time display diagnostic Service Support Tool (SST) for in depth diagnostic and verification of the forklift s operational status. The SST quickly monitors and isolates any areas needing service, allowing for rapid maintenance and a quicker return to the workplace. A copy of the SST test results may be printed for your maintenance records. A. The SST device plugs in at the truck harness located under the floor board. B. The SST quickly monitors and isolates any areas requiring servicing. C. The SST displays the operation diagnostics in an easy-to-read table format. Call your nearest Komatsu Forklift Dealer for a demonstration. Once again Komatsu Forklift proves its well-deserved reputation of offering lift trucks built to handle the demands of even the toughest jobs. Call your Komatsu Dealer today and let us put our abilities to work for you.
10 Dependable Dealer Network Komatsu Forklift has over 195 dealer locations throughout the United States, Canada, Mexico, the Caribbean, and Central & South America, and they are staffed with a highly dedicated team of professionals who are trained to meet your needs. Komatsu Forklift Product Line Komatsu Forklift U.S.A., Inc. The Komatsu Forklift group has been producing quality forklifts since 1945 with production in the United States since Komatsu Forklift U.S.A., Inc. headquarters and ISO 9001 certified manufacturing plant are located in Covington, Georgia. Strong Customer Satisfaction Komatsu Forklift has always held their customer s satisfaction as top priority. There is a strong corporate-wide commitment to produce, deliver, and support quality products. We will work to the best of our abilities to assist you in maximizing your operation s productivity while minimizing costs. 3 4 Wheel Electric Rider Cushion Tire Engine Powered Pneumatic Tire Engine Powered Quality Products & Service Komatsu Forklift offers an expanding product line of over 120 electric and I.C.E. forklift models with capacities ranging from 2,000 to 35,000 lbs. We back them with a complete warranty program, superior service, and genuine OEM parts. Contact Your Komatsu Forklift Dealer Today! Your nearby Komatsu Forklift Dealer is ready to assist you. Ask about our financing and leasing options that can be tailored to your business plan. Forklifts for your specific applications and workplace are waiting for you. Narrow Aisle Low & High Lift Walkie Genuine OEM Parts Reach & Order Selector and Product Support Komatsu Forklift U.S.A., Inc Lochridge Boulevard, Covington, GA Telephone: Fax: YOUR AUTHORIZED DEALER OF KOMATSU FORKLIFTS Copyright Komatsu Forklift U.S.A., Inc All rights reserved. Komatsu, The Ability Bolt, EZview, The Forklift With Proven Ability, and the Clean Air Technology logo are trademarks of Komatsu Forklift U.S.A., Inc. and the Komatsu Group Companies. Komatsu Forklift U.S.A., Inc. products and specifications are subject to continuous improvement and change without prior notice. The illustrations do not necessarily show the standard version and features of the equipment. The actual operating conditions, including equipment configuration, may affect visibility, performance and/or specifications and may suggest the use of certain options, attachments or special operating procedures. Please consult your authorized Komatsu Dealer for specifications and availability. Komatsu owns and operates facilities in Covington, GA. Only those products made in Komatsu's Georgia plant are built under ISO 9001 guidelines. Printed in the U.S.A. BRAX /05
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