Liebherr Specialist Machines. for Scrap Handling

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1 Liebherr Specialist Machines for Scrap Handling

2 2

3 Handling scrap steel etal and other etals is one of the toughest operational areas in industrial aterial handling. To cope with this, robustness and reliability are needed in particular. But high perforance and efficient operation are also areas of focus in the construction of Liebherr specialist achines for scrap aterial handling. The challenge, on one hand, is to build achines that are extreely sturdy to deal with the toughest of deands and, on the other, to ake the extreely powerful yet econoical. Liebherr asters this, aong other ways, by producing any of the coponents in-house. The deands that have to be et for later deployent are included right fro the developent stage of these coponents, which eans that Liebherr specialist achines are well prepared for any work situation. Coponents such as the engine, injection syste, hydraulic cylinders, electronics are adapted optially to each other and thereby contribute towards the capability and efficiency. Whether loading or unloading HGVs, loading shredder conveyors or sorting out different kinds of etals, the Liebherr specialist achines are the perfect achines for operationally effective scrap aterial handling. Material Handling Machines Electric Material Handling Machines Wheel Loaders 3

4 Material Handling Machines 4

5 Perforance In the area of scrap handling, perforance is extreely iportant. Whether sorting out ixed scrap aterial, loading and unloading HGVs and ships or loading shredders, shears and press plant, the Liebherr aterial handling achines have been developed for the highest productivity. High lift capacities and fast work cycles are the essential prerequisites for efficient handling operations. The optiu interplay between the hydraulics and electronics guarantee powerful, fast oveents during handling and at the sae tie ake it possible to work sensitively and precisely on challenging sorting tasks. Econoy The new generation of aterial handling achines are powerful and efficient. Liebherr achieves this difficult balancing act with its own engine technology anufactured in-house and optiised to eet the requireents of controlled hydraulics. Liebherr relies on state-of-the-art engine technology here with intelligent achine controls that optiise the interplay of the drive coponents in ters of efficiency. Liebherr-Power Efficiency (LPE) enables achine operation in the area of the lowest specific fuel use. Cobined with the innovative Liebherr energy recovery syste, which is a standard feature fro achine class LH 40, fuel consuption is reduced to a iniu and, at the sae tie, aterial handling is significantly increased thanks to faster and ore hoogeneous work cycles - for the lowest consuption and greater efficiency at axiu output. Reliability Liebherr aterial handling achines guarantee the prerequisite stability and with their sturdy and durable construction ensure the lowest downties in the scrap recycling industry. Equipent such as cab guards, lainated safety glass sashing-resistant, protection of piston rods of the cylinder and other safety devices have been developed especially for tough scrap handling operations and guarantee axiu reliability even in the toughest of conditions. Long service life along with axiu achine availability are assured thanks to the in-house production of all key coponents. Diesel engine, hydraulic coponents, electronic coponents, slew ring, swive drive and steel structure, developed, tested and produced by Liebherr all at the high level of quality one would expect. Cofort The newly developed Liebherr cab gives the operator the necessary space and cofort to ake the best possible use of his or her achine s capability. Large glass panels, different types of cab elevations and rear and side area onitoring enable optiu viewing of the working area and the area around the achine at all ties for the operator. In addition, the driver seat Cofort, the intuitive touchscreen colour display and central lubrication systes for the achine and its working tool provide the necessary cofort for the driver to allow hi to concentrate on what is iportant the handling capacity. Maintainability The service-based achine design guarantees short servicing ties, thus iniising aintenance costs due to the tie it saves. All the aintenance points are easily accessible due to the large, wide-opening service doors. The enhanced service concept places the aintenance points close to each other and reduces their nuber to a iniu. This eans that service work can be copleted even ore quickly and efficiently. 5

6 Material Handling Machines Overview Attachent High load capacities and long reaches thanks to optiised kineatic properties and robust construction for greater handling perforance Energy recovery cylinder filled with nitrogen for axiu efficiency through less fuel consuption at ore handling capacity fro achine class LH 40 Pipe fracture safety valves on hoist and stick cylinders and retract stick shut-off for axiu safety during every application Quick coupling systes and working tools ade by Liebherr for axiu achine capacity utilisation and greater handling perforance Operator s Cab Joystick steering without steering colun as standard for convenient operation, greater legroo and clear view of the working area Less strain on the operator, workers and reduced environental pollution due to lower noise eissions Optiu visibility thanks to large glass surfaces and standard rear and side area onitoring with caera Proportional control as standard with 4-way inijoystick for greater precision, high-precision control and functions 6

7 Uppercarriage Greater fuel efficiency thanks to the latest engine technology with intelligent achine control Optial engine output and high pup flow for fast work cycles, convincing dynaics and axiu handling perforance Reversible fan and large-eshed cooler as a reliable, sealed unit for high achine availability Reduction in operating costs thanks to built-in aintenance advantages and optiu service accessibility Undercarriage Optiised hydraulics with closed slewing echanis circuit for greater fuel efficiency and faster work cycles fro achine class LH 30 Central lubrication syste anual or full autoatic for ore productive working tie Load-holding valves fitted as standard on all support cylinders for axiu stability in every application Fewer downties thanks to aintenance free support cylinders 7

8 Technical Data Operating weight* Syste perforance Multi-tine grab capacity kw Operating weight* Syste perforance Multi-tine grab capacity kw Operating weight* Syste perforance Multi-tine grab capacity kw Operating weight* Syste perforance Multi-tine grab capacity Operating weight* Syste perforance Multi-tine grab capacity 8 kw kw LH 22 M Industry Litronic LH 24 M Industry Litronic 11 approx. 19,200 21, / approx. 22,700 23, / LH 26 M Industry Litronic LH 30 M Industry Litronic 13 approx. 24,200 24, / approx. 26,500 29, / LH 35 M Industry Litronic LH 40 M Industry Litronic 15 approx. 30,700 31, / approx. 36,400 38, / LH 50 M Industry Litronic1 LH 60 M Industry Litronic1 18 approx. 40,000 46, / approx. 55,000 72, / LH 80 M Industry Litronic1 LH 110 M Industry Litronic1 22 approx. 71,500 91, / approx. 95, , /

9 Operating weight* Syste perforance Multi-tine grab capacity kw Operating weight* Syste perforance Multi-tine grab capacity kw Operating weight* Syste perforance Multi-tine grab capacity Operating weight* Syste perforance Multi-tine grab capacity kw kw LH 150 M Industry Litronic1 LH 22 C Industry Litronic 28 approx. 130, , / approx. 21,000 22, / LH 30 C Industry Litronic LH 40 C Industry Litronic 14 approx. 27,100 30, / approx. 37,600 40, / LH 50 C Industry Litronic3 LH 60 C Industry Litronic1 18 approx. 53,300 54, / approx. 52,000 75, / LH 80 C Industry Litronic2 LH 110 C Industry Litronic1 22 approx. 66, , / approx. 100, , / LH 150 C Industry Litronic2 Operating weight* Syste perforance Multi-tine grab capacity kw 28 approx. 130, , / * without working tool 1 also available as High Rise / 2 also available as High Rise and Gantry / 3 only available as High Rise 9

10 Exaples of Use 10

11 11

12 Electric Material Handling Machines 12

13 Perforance The new electrically-powered aterial handling range has been specially developed to deal with the particular requireents of industrial aterial handling. A large spectru of equipent and an uppercarriage optiised for large reaches akes it possible to cater for all waste and cargo handling requireents. With all of its ajor coponents anufactured inhouse and cobined with the power of an electric otor, the drive train output axiises the achine s perforance in ters of lift capacity, precision and work pace. The scope of this high perforing equipent is enhanced considerably thanks to a track-fitted undercarriage. Econoy Investing in an electric aterial handling concept pays dividends in the long ter. Continually rising costs fro conventional energies are a burden on operating costs and reduce profit argins considerably. Environental factors and CO2 eissions, in particular, are growing in iportance with the choice of engines /otors and working ethods. With the electric drive syste, Liebherr offers an econoically interesting alternative to conventional achines and, oreover, an eco-friendly solution. Furtherore, the aterial handling achine is always available because refuelling is no longer necessary. Requireents such as particulate filters, AdBlue, etc. are superfluous. Reliability With ore than 30 years of experience in designing electric aterial handling equipent, Liebherr developed the new odels EP 934 C, EP 944 C and EP 954 C to coply with every deand fro the arket. The layout of the achines was copletely revised due to the coponents of the electric drive syste, which eans the unit is ore than just a conversion of a conventional vehicle with diesel drive syste. All of the iportant coponents of the electric drive syste have been integrated within the existing exterior diensions of the uppercarriage. Liebherr electric aterial handling achines offer a high level of reliability so that they can consistently fulfil their key functions when deployed in industrial areas. The already long service life of the hydraulic coponents is further enhanced by the low noise electric drive syste. The drive concept, with just one electric otor, ensures that the high voltage is liited to the range of the switch cabinet and drive syste and the low voltage functions are capable of being enclosed in one terinal box. Cofort To allow the operator to focus fully on his / her work and utilise the achine s axiu perforance, all electric aterial handling achines feature an ergonoically designed driver s cab with high level of cofort and good all-round vision. The new electric aterial handling achines offer the sae level of cofort as conventionally-driven aterial handling achines (layout of control eleents, operator s seat, cliate control, large glazed surfaces, etc.). Thanks to low noise generation and the eliination of vibrations, the electric drive syste provides greater cofort. For Liebherr, cofort also eans easily accessible service and check points for all daily aintenance tasks on the achine in order to keep downtie to a iniu. Maintainability The large, wide-opening service hatch allows optial service access. All daily servicing points can be accessed conveniently and safely resulting in short servicing ties for ore productivity. 13

14 Electric Material Handling Machines Overview Large range of attachents Designed for all requireents in scrap handling Special attachents on request Large range of working tools Multi-Tine grab Sorting grapple Quick-change syste Cab elevation Large range of fixed and hydraulically adjustable elevations Perfect view of the working area and surrounding area of achine Spring base Absorption of dynaic loads in order to be able to operate the achine safely on one pillar over the long ter Nuber of absorbing dapers based on size of achine Assebly kit for custoer (for concrete, steel) 14

15 Integrated switchgear cabinet Designed to withstand even extree environental conditions Overpressure syste to prevent ingress of dust Fastenings with standard padlocks Robust and durable Access Safe and cofortable acces to the working station Secure and non-slip access syste Electric otor Designed to withstand even extree environental conditions Constant speed independent of the load Integrated sensors for axiu availability Freestanding undercarriage with 4-point outrigger Consistent achine perforance on interchangeable undercarriage Reduced ground space Modular and upgradeable 15

16 Technical Data Operating weight Capacity Operating weight Capacity Operating weight Capacity Operating weight Capacity Operating weight Capacity EP 934 C Handling EP 944 C Handling , / , / EP 954 C Handling ER 934 C Handling , / , / ER 944 C Handling ER 954 C Handling , / , / ER 934 C High Rise ER 944 C High Rise , / , / ER 954 C High Rise Operating weight* Syste perforance Multi-tine grab capacity kw kw * without working tool 1 also available as High Rise and Gantry , / LH 26 C Industry Litronic LH 150 C Industry Litronic1 13 approx. 25,700 25, approx. 135, ,

17 Exaples of Use 17

18 Wheel Loaders 18

19 Perforance With the Liebherr wheel loaders L 526 L 566 XPower and L 580 XPower, a choice can be ade between industrial lift ar / parallel linkage and Z-bar linkage. The wheel loaders are therefore versatile and universal. The ideal achine is available for specific tasks such as handling and loading steel and bulk aterials or feeding a shredder with scrap etal. Such achine versatility ensures axiu efficiency and productivity. Econoy The innovative drive concepts of the Liebherr wheel loaders reduces fuel consuption by up to 30 %. In addition there is inial tyre wear and hardly any brake wear, at axiu handling capacity and efficiency, thus reducing operating costs and also protecting the environent. Reliability Liebherr wheel loaders satisfy Liebherr s exacting standards in even the toughest conditions. They feature any coponents which are produced in-house and are therefore perfectly tailored to work in synergy. This ensures achine reliability and availability. Cofort The odern, ergonoic cabin design provides the operator with axiu cofort enabling hi to concentrate on his work without fatigue, which once again eans ore safety and productivity. The Liebherr control lever allows precise and sensitive control of the achine. This ensures accurate and safe handling. The generous glass surfaces of the cab offer excellent all-round visibility thus ensuring axiu safety for people, the achine and the load. Maintainability The Liebherr wheel loaders offer excellent service accessibility. All points for daily aintenance can be reached safely and conveniently. A clear benefit which saves tie and oney! 19

20 Wheel Loaders L 526 L 580 XPower Overview Maxiu Operator Cofort for Greater Productivity Autoatic central lubrication syste (optional) Preiu display (Touchscreen) Liebherr control lever with ini joystick (optional) Joystick steering or 2-in-1 steering (optional) Ride control (L 526 L 546 optional / L 550 L 580 as standard) Preparation for protective ventilation and dust filtration device (optional) Highest Level of Perforance Industrial lift ar / parallel linkage or Z-bar linkage (L 526 L 566 and L 580 optional) LIKUFIX quick hitch (L 526 L 546 optional) Coprehensive range of special equipent for scrap handling (optional) Robustness and Quality for Durable Machines Tilt cylinder protection (optional) Lap carrier in steel design (L 526 L 546 as standard / L 550 L 580 optional) Guard for headlights (optional) Special tyres for scrap handling (optional) 20

21 Productive and Safe Working Soundproof ROPS / FOPS cab Windscreen guard (optional) Additional working lights, front / rear (optional) Safe, non-slip ladder access to cabin Short Service Ties for Greater Productivity Radiator easy to aintain Fluff trap for radiator (optional) Large-esh radiator (optional) Reversible fan drive (optional) Air pre-cleaner (optional) Productive and Safe Working Anti-slip steps and sturdy handrails Rear space onitoring caera via Liebherr display Reversing obstruction detector with sart alar (optional) Robustness and Quality for Durable Machines Crash protection, rear (optional) Chassis protection (optional) Widening for udguard (optional) 21

22 Technical Data Tipping load Bucket capacity Operating weight Tipping load Bucket capacity Operating weight Tipping load Bucket capacity Operating weight Tipping load Bucket capacity Operating weight Tipping load Bucket capacity Operating weight Tipping load Bucket capacity Operating weight L 507 Stereo L 509 Stereo 3,491 3, ,470 5, / 68 IIIB / Tier 4f 4,268 4, ,390 6, / 73 IIIB / Tier 4f L 514 Stereo L 518 Stereo 4,485 6, ,860 9, / 106 5,025 6, ,190 10, / 106 L 526 L 538 6,510 7, ,620 13, / 140 7,720 9, ,900 15, / 155 L 546 L 550 XPower 8,200 9, ,300 15, / 167 9,300 11, ,700 20, / 191 L 556 XPower L 566 XPower 10,500 12, ,500 21, / ,100 15, ,800 26, / 272 L 576 XPower L 580 XPower 17,400 17, ,700 25, / ,800 17, ,050 30, / 313 L 526 L 546 correspond to the data in parallel linkage incl. quick hitch and L 550 XPower L 566 XPower and L 580 XPower correspond to the data in industrial lift ar incl. quick hitch. 22

23 Exaples of Use 23

24 The Liebherr Group of Copanies Wide Product Range The Liebherr Group is one of the largest construction equipent anufacturers in the world. Liebherr s highvalue products and services enjoy a high reputation in any other fields. The wide range includes doestic appliances, aerospace and transportation systes, achine tools and aritie cranes. Exceptional Custoer Benefit Every product line provides a coplete range of odels in any different versions. With both their technical excellence and acknowledged quality, Liebherr products offer a axiu of custoer benefits in practical applications. State-of-the-art Technology To provide consistent, top quality products, Liebherr attaches great iportance to each product area, its coponents and core technologies. Iportant odules and coponents are developed and anufactured in-house, for instance the entire drive and control technology for construction equipent. Worldwide and Independent Hans Liebherr founded the Liebherr faily copany in Since that tie, the enterprise has steadily grown to a group of ore than 130 copanies with over 41,000 eployees located on all continents. The corporate headquarters of the Group is Liebherr-International AG in Bulle, Switzerland. The Liebherr faily is the sole owner of the copany. Printed in Gerany by Eberl Print BK-OT Subject to technical odifications. EMT/SP _en Liebherr-Hydraulikbagger GbH Liebherrstraße 12, D Kirchdorf/Iller , Fax info.lhb@liebherr.co Liebherr-France SAS 2 avenue Joseph Rey, B.P , FR Colar Cedex , Fax info.lfr@liebherr.co Liebherr-Werk Bischofshofen GbH Postfach 49, A-5500 Bischofshofen , Fax info.lbh@liebherr.co

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