HYDRAULIC MOTORS EPMS

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1 HYDRAULIC EPMS APPLICATION» Conveyors;» Metal working machines;» Machines for agriculture;» Road building machines;» Mining machinery;» Food industries;» Special vehicles etc. CONTENTS Specification data Function diagrams Dimensions and mounting Wheel motor... 7 Motor with Drum brake- EPMSB Shaft extensions Tacho connection Permissible shaft loads... 7 Function diagram for EPMSB... 7 Dimensions and mounting- EPMSS, V, Z Internal Spline data Order code OPTIONS» Model- Disc valve, geroler;» Flange and wheel mount;» Short motor;» Motor with Drum Brake;» Tacho connection;» Side and rear ports» Shafts- straight, splined and tapered;» Metric and BSPP ports;» Other special features. GENERAL Displacement, [cm /rev.] Max. Speed, [RPM] Max. Torque, [danm] Max. Output, [kw] Max. Pressure Drop, [bar] Max. Oil Flow, [l/min] Min. Speed, [RPM] Permissible Shaft Loads, [dan] Pressure fluid O Temperature range, [C] 2 Optimal Viscosity range, [mm /s] Filtration, 711,9 2, 19,,4 7 P =; P = rad Mineral based- HLP(DIN 124) or HM(ISO 674/4) ISO code /16 (Min. recommended fluid filtration of micron) a Pressure drop (bar) Oil flow in drain line Viscosity 2 (mm /s) Oil flow in drain line (l/min) 1, 1 2 Pressure Losses P bar Q, l/min 6

2 SPECIFICATION DATA Type EPMS EPMS EPMS 1 EPMS 16 EPMS Displacement [cm /rev.] Max. Speed, [RPM] Max. Torque [danm] Max. Output [kw] Max. Pressure Drop [bar] Max. Oil Flow [l/min] Max. Inlet Pressure [bar] Max. Return Pressure without Drain Line or Max. Pressure indrainline,[bar] Max. Return Pressure with Drain Line [bar] peak** int.* peak** peak** - RPM - RPM > RPM -max. RPM peak**, 2,, 26 1, Max. Starting Pressure with Unloaded Shaft, [bar] 12 Min. Starting Torque [danm] Min. Speed***, [RPM] Weight, [kg] at max. press. drop at max. press. drop EPMS(F) [E] 16, 19, 9,[,2] EPMSW [E],[,7] EPMSS(Z) [E] 7,[,2] EPMSV [E],7[6,1] EPMSQ [E],2[,6] EPMSB [E] 16,[17,2] , , 22, 2 7 9, [,4],[,9] [,4],9[6,],4[,] 17,[17,4] 1, , ,[,7],[11,2],[,7] 6,2[6,6],7[11,1] 17,[17,7] 19, , ,7[11,1] 11,2[11,6],7[9,1] 6,6[7] 11,1[11,] 17,7[1,1] , ,1[11,] 11,6[12] 9,1[9,] 7[7,4] 11,[11,9] 1,1[1,] * Intermittent operation: the permissible values may occur for max. % of every minute. ** Peak load: the permissible values may occur for max. 1% of every minute. *** For speeds of RPM lower than given, consult factory or your regional manager. 1) Intermittent speed and intermittent pressure must not occur simultaneously. 2) Recommended filtration is per ISO cleanliness code /16. A nominal filtration of micron or better. ) Recommend using a premium quality, anti-wear type mineral based hydraulic oil HLP(DIN124) or HM (ISO 674/4). If using synthetic fluids consult the factory for alternative seal materials. 4) Recommended minimum oil viscosity 1mm²/s at operating temperatures. ) Recommended maximum system operating temperature is 2 C. 6) To assure optimum motor life fill with fluid prior to loading and run at moderate load and speed for minutes. 61

3 SPECIFICATION DATA (continued) Type EPMS EPMS 1 EPMS 4 EPMS 47 EPMS EPMS 6 Displacement [cm /rev.] Max. Speed, [RPM] Max. Torque [danm] peak** Max. Output [kw] Max. Pressure Drop [bar] int.* peak** Max. Oil Flow [l/min] Max. Inlet Pressure [bar] peak** Max. Return Pressure - RPM without Drain Line or - RPM Max. Pressure > RPM indrainline,[bar] -max. RPM Max. Return Pressure with Drain Line [bar] peak** Max. Starting Pressure with Unloaded Shaft, [bar] Min. Starting Torque [danm] at max. press. drop at max. press. drop Min. Speed***, [RPM] Weight, [kg] EPMS(F) [E] EPMSW [E] EPMSS(Z) [E] EPMSV [E] EPMSQ [E] EPMSB [E] , ,6[12] 12,1[12,] 9,6[] 7,[7,9] 12[12,4] 1,6[19] 14, , 1, ,[12,7] 12,[1,2],[,7],2[,6] 12,7[1,1] 19,[19,7] ,2[1,6] 1,7[14,1] 11,2[11,6] 9,1[9,] 1,6[14],2[,6] 474, ,4 11, [14,4] 14,[14,9] 12[12,4] 9,9[,] 14,4[14,] 21[21,4] 22,7 64, ,6 6,9.4 9, ,9[1,] 14,9[1,] 1,4[1,] 1,4[1,] 12,9[1,] 12,9[1,],[11,2],[11,2] 1,[1,7] 1,[1,7] 21,9[22,] 21,9[22,] * Intermittent operation: the permissible values may occur for max. % of every minute. ** Peak load: the permissible values may occur for max. 1% of every minute. *** For speeds of RPM lower than given, consult factory or your regional manager. 1) Intermittent speed and intermittent pressure must not occur simultaneously. 2) Recommended filtration is per ISO cleanliness code /16. A nominal filtration of micron or better. ) Recommend using a premium quality, anti-wear type mineral based hydraulic oil HLP(DIN124) or HM (ISO 674/4). If using synthetic fluids consult the factory for alternative seal materials. 4) Recommended minimum oil viscosity 1mm²/s at operating temperatures. ) Recommended maximum system operating temperature is 2 C. 6) To assure optimum motor life fill with fluid prior to loading and run at moderate load and speed for minutes. 62

4 SPECIFICATION DATA for EPMS...LSV Low Speed Valve (LSV) LSV Series hydraulic motors have been designed to operate with normal pressure drop and to ensure smooth run at low speed (up to min ), as the best security for operation is guaranteed at frequency of rotation min. They have an increased starting pressure drop and are not recommended for using at pressure less than 4 bars. Look at specification data for hydraulic motors standard version. The modification concerns only the following parameters : maximum speed, maximum output, maximum Oil flow and maximum starting pressure. Type EPMS EPMS EPMS 1 EPMS 16 EPMS EPMS EPMS 1 EPMS 4 Max. Speed, [RPM] Max. Output [kw] Max. Oil Flow [l/min] Cont. Cont. Cont. 4,6 6, 16 6,,4 7,4, 2, 12,2 2 4, 12,4 4, 1,4 62,,6 1, , 12, 7 9 Max. Starting Pressure with Unloaded Shaft, [bar] SPECIFICATION DATA for EPMS...LL Low Leakage (LL) LL Series hydraulic motors have been designed to operate at the whole standard range of working conditions (pressure drop and frequency of rotation ), but with considerable decreased volumetric losses in the drainage ports. Their main purpose is to operate as series-connected motors in hydraulic systems. For this version is permissible decreasing of the maximal torque with up to % (at middle speed) and up to % (at high speed) in comparison to the standard versions of motors. Look at specification data for hydraulic motors standard version. The modification concerns only the parameters: maximum torque, maximum output, minimum starting torque. Type Max. Torque Cont. [danm] Max. Output Cont. [kw] Min. Starting Torque Cont. [danm] EPMS EPMS EPMS 1 EPMS 16 EPMS EPMS EPMS 1 EPMS 4 22,9,2 17, 19, 1,7, 2, 1,1 19, 21, 2,2,9 6,4 9,6 19, 21,4 29,6 2,,2 46, 14,, 27,, 9, 4, 1, 16,6 2,2 4, 4, 2,6 11, 14,2,1 4, 2,6 61,4,9 12, 4,,7 6, 67,2 9, 12, 4,,6 6

5 FUNCTION DIAGRAMS EPMS M danm Q= l/min l/min l/min l/min 4 l/min l/min 6 l/min l/min int. kw 12 kw 21 kw 1 kw 1 kw p=2 bar bar bar 1 2kW 4kW 6kW kw t =% bar bar bar N=1 kw % 7 bar 7% int. bar n min (rpm) EPMS M danm Q= l/min l/min l/min l/min 4 l/min l/min 6 l/min 7 l/min 9 l/min 1 int. 2kW N=1 kw t =% % 7% kw 4kW 6kW kw 12 kw 24 kw 21 kw 1 kw 1 kw int. p=2 bar bar bar bar bar bar 7 bar bar n min (rpm) The function diagrams data was collected at back pressure bar and oil with viscosity of 2 mm²/s at C. 64

6 FUNCTION DIAGRAMS EPMS 1 M danm Q= l/min l/min l/min l/min 4 l/min l/min 6 l/min 7 l/min 9 l/min 4 int. 4kW 6kW kw kw 12 kw 1 kw 1 kw 21 kw p= bar bar bar 1 2kW bar N=1 kw t =% % 7% int bar bar n min (rpm) EPMS 16 M danm Q= l/min l/min l/min l/min 4 l/min l/min 6 l/min 7 l/min 9 l/min 4 p= bar 4 int. 2kW 4kW 6kW kw kw 1 kw 12 kw 1 kw bar 1 bar bar 1 N=1 kw % =% t 7 bar 7% bar int. n min (rpm) The function diagrams data was collected at back pressure bar and oil with viscosity of 2 mm²/s at C. 6

7 FUNCTION DIAGRAMS M danm int. EPMS Q= l/min l/min l/min l/min 4 l/min l/min 6 l/min 7 l/min 9 l/min 2kW N=1 kw % t =% 7% 4kW 6kW kw min (rpm) kw 1 kw 1 kw 12 kw int. p= bar bar 1 bar 7 bar bar n EPMS M danm 6 Q= l/min l/min l/min l/min 4 l/min l/min 6 l/min 7 l/min 9 l/min int. N=1 kw 2kW 4kW 6kW kw 12 kw kw 1 kw p=1 bar 1 bar 9 bar 7 bar t =7% % % 7% bar int. n 1 min (rpm) The function diagrams data was collected at back pressure bar and oil with viscosity of 2 mm²/s at C. 66

8 FUNCTION DIAGRAMS EPMS 1 M danm 7 Q= l/min l/min l/min l/min 4 l/min l/min 6 l/min 7 l/min 9 l/min int. 2kW 4kW 6kW kw kw 14 kw 12 kw p= bar 1 bar bar bar 1 N=1 kw 6 bar 4 bar =% t % bar 7% int. n 1 min (rpm) M danm int. EPMS 4 Q= l/min l/min l/min l/min 4 l/min l/min 6 l/min 7 l/min 9 l/min N=1 kw 2kW t =% 4kW % min (rpm) 7% 6kW 7% kw kw 12 kw int. p=1 bar bar 9 bar 7 bar 2, bar bar 17, bar n The function diagrams data was collected at back pressure bar and oil with viscosity of 2 mm²/s at C. 67

9 DIMENSIONS AND MOUNTING DATA L 1 L 2 T Porting Side Ports Mounting SAE A-4 Mount (4 Holes) C 2 +,2 4xø1, Port A Port B ø6,4±,2 2±, E Rear Ports Port A plugged A SAE A-2 Mount (2 Holes) 2xø1, 2±, Port B C: 2xM2 mm depth P(A,B) : 2xG1/2 or 2xM22x1, mm depth T: G ¼ or M14x1,- 12 mm depth (plugged) Standard Rotation Viewed from Shaft End Port A Pressurized - CW Port B Pressurized - CCW Reverse Rotation Viewed from Shaft End Port A Pressurized - CCW Port B Pressurized - CW Type L, mm EPMS(A) 166 EPMS(A) 169 EPMS(A) EPMS(A) 16 1 EPMS(A) 17 EPMS(A) 19 EPMS(A) 1 7 EPMS(A) EPMS(A) 47 EPMS(A) 6 EPMS(A) L,mm Type EPMS(A)E EPMS(A)E EPMS(A)E 1 EPMS(A)E 16 EPMS(A)E EPMS(A)E EPMS(A)E 1 EPMS(A)E 4 EPMS(A)E 47 EPMS(A)E 6 EPMS(A)E 71 L, mm * The width of the gerolor is mm greater than L. 1 *L,mm ,4 1, 24, 1, 4, 1, 66,4 79,6 9, 121,2 6

10 DIMENSIONS AND MOUNTING DATA L 1 L 2 T Porting Side Ports Mounting F Magneto Mount (4 Holes) C 2 +,2 4xø1, Port A Port B ø6,4±,2 E Rear Ports Q Square Mount (4 Holes) 2±, Port A plugged +,2 2 ±,4 4xø11, 2±, Port B ø6,4±,2 C: 2xM2 mm depth P(A,B) : 2xG1/2 or 2xM22x1, mm depth T: G ¼ or M14x1,- 12 mm depth (plugged) Standard Rotation Viewed from Shaft End Port A Pressurized - CW Port B Pressurized - CCW Reverse Rotation Viewed from Shaft End Port A Pressurized - CCW Port B Pressurized - CW Type EPMSF EPMSF EPMSF 1 EPMSF 16 EPMSF EPMSF EPMSF 1 EPMSF 4 EPMSF 47 EPMSF 6 EPMSF 71 L, mm L,mm 2 Type L, mm L,mm 2 Type L, mm EPMSQ EPMSQ EPMSQ 1 EPMSQ 16 EPMSQ EPMSQ EPMSQ 1 EPMSQ 4 EPMSQ 47 EPMSQ 6 EPMSQ EPMSFE EPMSFE EPMSFE 1 EPMSFE 16 EPMSFE EPMSFE EPMSFE 1 EPMSFE 4 EPMSFE 47 EPMSFE 6 EPMSFE Type EPMSQE EPMSQE EPMSQE 1 EPMSQE 16 EPMSQE EPMSQE EPMSQE 1 EPMSQE 4 EPMSQE 47 EPMSQE 6 EPMSQE 71 L, mm *L,mm ,4 1, 24, 1, 4, 1, 66,4 79,6 9, 121,2 * The width of the gerolor is mm greater than L. 1 69

11 DIMENSIONS AND MOUNTING DATA -EPMSW W Wheel Mount E Rear Port Port A 2±, A Port B 2±, L 2 max 4 L 2 T C L 1 2 +, Port A Port B plugged A C: 2xM2 mm depth : 2xG1/2 or 2xM22x1, mm depth T: G ¼ or M14x1, - 12 mm depth(plugged) Standard Rotation Reverse Rotation Viewed from Shaft End Viewed from Shaft End Port A Pressurized - CW Port A Pressurized - CCW Port B Pressurized - CCW Port B Pressurized - CW Type L, mm *L,mm 1 L,mm 2 Type EPMSW EPMSW EPMSW 1 EPMSW 16 EPMSW EPMSW EPMSW 1 EPMSW 4 EPMSW 47 EPMSW 6 EPMSW , 14,4 1, 24, 1, 4, 1, 66,4 79,6 9, 121, EPMSWE EPMSWE EPMSWE 1 EPMSWE 16 EPMSWE EPMSWE EPMSWE 1 EPMSWE 4 EPMSWE 47 EPMSWE 6 EPMSWE 71 * The width of the gerolor is mm greater than L 1. 7 L, mm

12 DIMENSIONS AND MOUNTING DATA -EPMSB B Motor with Brum Brake Actuating the brake level, the brake shaft is turned. The rectangular shape of the A B inner part of this shaft forces the brake pads to be pressed against the brake drum. This brakes the wheel or the winch drum. Releasing the level, the springs pull it and the brake pads back to the initial position. The motor output shaft is released. Minimum angle adjustment is. It can be adjusted by dismounting the level. Depending on the application You can choose the actuating direction of the brake level. The rod connection actuating the brake should be capable of moving at last mm from neutral to extreme position. M D EPMSBR EPMSBL P L P L 9 7±,1 F(s=) D L 2 L 1 Port A Port B T C C: 2xM2 mm depth D: Wheel bolts xm12x1, E: 4xM12; 17mm depth, 9 F: Inspection hole for checking brake lining T: G 1/4 or M14x1, - 12 mm depth (plugged) P : 2xG1/2 or 2xM22x1, mm depth (A,B) ø, +, E E Rear Port 2±, 2±, Port A Port B plugged Type EPMSB EPMSB EPMSB 1 EPMSB 16 EPMSB EPMSB EPMSB 1 EPMSB 4 EPMSB 47 EPMSB 6 EPMSB 71 L, mm *L 1, mm L 2, mm Type 11, 14,4 1, 24, 1, 4, 1, 66,4 79,6 9, 121, EPMSBE EPMSBE EPMSBE 1 EPMSBE 16 EPMSBE EPMSBE EPMSBE 1 EPMSBE 4 EPMSBE 47 EPMSBE 6 EPMSBE 71 L, mm * The width of gerolor is mm greater than L. 1 Standard Rotation Viewed from Shaft End Port A Pressurized - CW Port B Pressurized - CCW Reverse Rotation Viewed from Shaft End Port A Pressurized - CCW Port B Pressurized - CW 71

13 C - ø2 straight, Parallel key Axx4 DIN 6 Max. Torque 77 danm SHAFT EXTENSIONS K - tapered 1:, Parallel key B6x6x DIN 6 Max. Torque 9 danm S=41 Tightening torque ±1 danm ø -,9 ø4,±,1 6,±,4 ±,4 +, CO- ø1¼" straight, Parallel key 16 "x 16 "x 1¼"BS46 Max. Torque 77 danm SH - ø1¼" splined 14T, DP12/24 ANSI B Max. Torque 9 danm max 67,1 ø ø1,7 -, ±,4 M min 16 Deep ,±,4 SL - ø4, p.t.o. DIN 9611 Form 1 Max. Torque 77 danm ±,4 76±1 ±, - Motor Mounting Surface WITH TACHO CONNECTION 72

14 PERMISSIBLE SHAFT LOADS The output shaft runs in tapered bearings that permit high axial and radial forces. Curve "1" shows max. radial shaft load. Any shaft load exceeding the values quoted in the curve will seriously reduce motor life. The two other curves apply to a B bearing life of hours at RPM. P max=dan a max 67,1 Prad dan 1 P =dan a P max=dan a max 4 P max=dan a mm P max=dan a PL [dan] 1 FUNCTION DIAGRAM EPMSB PL - Brake Lever Load MB - Brake Torque M - Brake Lever Torque D M [danm] D M [danm] B

15 DIMENSIONS AND MOUNTING DATA -EPMSS, EPMSV and EPMSZ L 2 L 1 T Mounting S Short Mount min 2, max 27,1 Porting 4xø11 4 Side Ports L 2 C 6±,2 Port A Port B Z Short Mount 2 +, E Rear Ports 4xø1, 4 2±, Port A L 2 plugged 2±, Port B C: 2xM2 mm depth P(A,B) : 2xG1/2 or 2xM22x1, mm depth T: G ¼ or M14x1,- 12 mm depth (plugged) Drain port V Very Short Mount max Standard Rotation Viewed from Shaft End Port A Pressurized - CW Port B Pressurized - CCW Reverse Rotation Viewed from Shaft End Port A Pressurized - CCW Port B Pressurized - CW min 4, max 4,6 Type EPMSS(Z) EPMSS(Z) EPMSS(Z) 1 EPMSS(Z) 16 EPMSS(Z) EPMSS(Z) EPMSS(Z) 1 EPMSS(Z) 4 EPMSS(Z) 47 EPMSS(Z) 6 EPMSS(Z) 71 L, mm L,mm 2 Type L, mm L,mm 2 Type L, mm 12 EPMSV 9 49 EPMSS(Z)E EPMSV EPMSV 1 EPMSV 16 EPMSV EPMSV EPMSV 1 EPMSV 4 EPMSV 47 EPMSV 6 EPMSV , , EPMSS(Z)E EPMSS(Z)E 1 EPMSS(Z)E 16 EPMSS(Z)E EPMSS(Z)E EPMSS(Z)E 1 EPMSS(Z)E 4 EPMSS(Z)E 47 EPMSS(Z)E 6 EPMSS(Z)E * The width of the gerolor is mm greater than L Type EPMSVE EPMSVE EPMSVE 1 EPMSVE 16 EPMSVE EPMSVE EPMSVE 1 EPMSVE 4 EPMSVE 47 EPMSVE 6 EPMSVE 71 L, mm *L,mm ,4 1, , 11 1, 126 4, 1 1, 1 66, ,6 11 9, 7 121,2

16 DIMENSIONS OF THE ATTACHED COMPONENT For EPMSS,2±,2,1 K 2,±, I T, K min ø4 K 2±1 ø29±, ø±, minø4 ø +,7 ø7±,2 Ø +1 ø4±,1 F 1 J G For EPMSZ min 29,7,1 6,+,2 2,±, K I T,1 K -, 1,21 min ø41,2 min ø1, ø27, ø4, +, +,2 ø4,9 +,1 ø1,6 +,4 ø9, +,2 ø44 -,4 ø4,2 +, H 27 +,2 +, 2±, 27±1 4±,2 ø N 41,6 +, 26, J 17 +,, G O 24,4±,2 F: Oil circulation hole G: Internal drain channel H: Hardened stop plate I: O- Ring xmm (for EPMSS) or 2xmm (for EPMSZ) J: 4xM6 mm depth(for EPMSS) or 4xM12- mm depth (for EPMSZ),9 N: Needle bearing 1/"x 1¾" O: O- Ring 4,xmm T: Drain connection G1/4 or M14x1, 7

17 DIMENSIONS OF THE ATTACHED COMPONENT (continued) For EPMSV E H 4xM - 26 depth min Four E: G: External drain channel Internal drain channel H: Hardened stop plate I: O- Ring x2mm DRAIN CONNECTION A drain line ought to be used when pressure in the return line can exceed the permissible pressure. It can be connected: - For EPMSS(Z) at the drain port of the motor; - For EPMSV at the drain connection of the attached component. The maximum pressure in the drain line is limited by the attached component and its shaft seal. The drain line must be possible for oil to flow freely between motor and attached component and must be led to the tank. The maximum pressure in the drain line is limited by the attached component and its seal. INTERNAL SPLINE DATA FOR THE ATTACHED COMPONENT Standard ANSI B , class [ m=2.1166; corrected x.m=+,] Fillet Root Side Fit mm Number of Teeth z 12 Diametral Pitch DP 12/24 Pressure Angle O Pitch Dia. D,4 Major Dia. Dri 2, -,1 Minor Dia. Di 2, +, Space Width [Circular] Lo 4,±, Fillet Radius Rmin,2 Max. Measurement between Pin L 17,62 +,1 Pin Dia. d 4,±,1 Above are when hardened Hardering Specification: HRC 6±2 Effective case depth ( HRC 2),7±,2 mm Materiall MoCr4 DIN 17 or better 76

18 ORDER CODE EPMS Pos.1 - Mounting Flange omit - SAE A mount, four holes A F Q B S V W Z - SAE A mount, two holes - Magneto mount, four holes - Square mount, four holes - Motor with drum brake - Short mount - Very short mount - Wheel mount - Short mount, with place for needle bearing Pos.2 - Port type omit - Side ports E - Rear ports Pos. - Displacement code -, [cm /rev] -, [cm /rev] 1-1,7 [cm /rev] 16-19,7 [cm /rev] -, [cm /rev] -, [cm /rev] 1-14,9 [cm /rev] 4-97, [cm /rev] ,6 [cm /rev] (w/o Function diagram) - 22,7 [cm /rev] (w/o Function diagram) 6-64,9 [cm /rev] (w/o Function diagram) Pos. 4- Shaft Extensions* C CO K SL SH - ø2 straight, Parallel key Axx4 DIN6 - ø1¼" straight, Parallel key / 16 x / 16 x1¼ BS46 - ø tapered 1:, Parallel key B6x6x DIN6 - ø4, p.t.o. DIN 9611 Form 1 - ø1¼" splined 14T ANSI B Pos. - Ports omit - BSPP (ISO 22) M - Metric (ISO 262) Pos. 6 - Actuating Direction** R L - Right - Left Pos. 7 - Speed Monitoring omit T - none - with tacho connection (only for side ports) Pos. - Special Features (see Specification data-page 6) omit - none LL -Low Leakage LSV - Low Speed Valve Pos. 9- Rotation omit R - Standard Rotation - Reverse Rotation Pos. - Option (Paint)*** omit P PC - no Paint - Painted - Corrosion Protected Paint Pos.11 - Design Series omit - Factory specified NOTES: * The permissible output torque for shafts must be not exceeded! ** Only for EPMSB *** Color at customer's request. The hydraulic motors are mangano-phosphatized as standard. 77

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