Danfoss Silicon Power. Trends in Automotive and High Power. IEPE Aalborg 18 th January Danfoss Silicon Power

Transcription

1 Danfoss Silicon Power Trends in Automotive and High Power IEPE Aalborg 18 th January Danfoss Silicon Power

2 Content Introduction to Danfoss and Danfoss Silicon Power Trends in power electronics Automotive and High Power Technology Drivers supporting the markets Questions 1 Danfoss Silicon Power

3 Our organization Kim Fausing Executive Vice President & COO Executive Committee Niels B. Christiansen President & CEO Jesper V. Christensen Executive Vice President & CFO Global Services Corporate Functions Danfoss Power Solutions Danfoss Cooling Danfoss Drives Danfoss Heating Eric Alström Segment President Jürgen Fischer Segment President Vesa Laisi Segment President Lars Tveen Segment President Hydrostatics Work Function Controls Refrigeration & Air Conditioning Controls Commercial Compressors Drives Vacon Residential Heating District Energy Commercial/HVAC Silicon Power 2 Danfoss Silicon Power

4 Danfoss Silicon Power: Customized Power Modules and Stacks Facts & numbers: ~400 employees >5000m 2 production area 3900m 2 clean room, one of Europe s largest single contiguous clean rooms >25mio cars equipped with power modules from DSP >23GW wind turbines installed with Danfoss Silicon Power Technology 3 Danfoss Silicon Power

5 Danfoss Silicon Power serves three industries Renewables 30% SHARE OF SALES Industry 30% SHARE OF SALES Automotive 40% SHARE OF SALES #6 World Wide #3 in Europe #1 World Wide in Mosfet Power Modules 4 Danfoss Silicon Power

6 What Drives Technology? Innovations in are driven through Strong need for radical improvements compared to todays solutions Dedicated personalities urgin to make a difference The E-volution in automotive is a key driver of Power Electronics up to 1200V 5 Danfoss Silicon Power

7 EU-Legislation drives ambitious CO2 emission targets CO 2 emission targets for new vehicles Europe 2015: 130 gr. 2021: 95 gr. 2025: 70 gr. Super-credits for Battery-Electricand Hybrid- Electric Vehicle Penalty: 2021: 95 / gr. Source: Robert Bosch GmbH 6 Danfoss Silicon Power

8 Power electronic applications contributing to automotive energy-efficiency Illustration: PHEV Audi A3 e-tron (Plug-in Hybrid Electric Vehicle) 1 Traction inverter 2 Line charger 3 EPS (electric power steering) 2 DC-DC converter Generator / ISG 1 3 Coolant pump A/C compressor Traction motor or integrated drive 3 Anti-rollstabilization 2 3 smart battery switch 3 3 Rear-wheel steering Rear-axle traction drive Source: Audi, Danfoss Key Account Automotive 7 Danfoss Silicon Power

9 Danfoss Automotive Power Modules From first idea to high-volume series product Developed in close cooperation with customers (Automotive Tier-1 / OEM) Source: Danfoss Silicon Power 8 Danfoss Silicon Power

10 MOSFET EPS IGBT Module Traction / Hybrid Power Electronics enters a broad number of platforms and applications BMW i3 with range extender Porsche Panamera Porsche Cayenne Peugeot BMW 3; 5 active hybrid VW Jetta Source: Danfoss Key Account Automotive Cadillac Porsche Mercedes Benz 9 Danfoss Silicon Power

11 The Automotive Industry is moving towards electricfication VW: As of 2019 will the Modular Electrification Building blocks MEB allow new models for all classes Porsche builds 320 kw Fast Charging System Renault: 1000-Kilometer BEV is already possible today Mercedes Benz: Four new Electrical models planned up til 2020 VW: New Buzz with 600 km driving range and 30 minutes Quick-charging (Batterie: 110 kwh) 10 Danfoss Silicon Power

12 High power density and reliability spiced with efficient liquid cooling Are strong trends and driving demands in the automotive industry This comes along with: Customization High level of integration Increasing voltage incl. SiC as an option High Reliability/Robustness Low weight to power rating ratio Concept for integrated Traction Inverter (Source: ECPE / FhG-IISB) 11 Danfoss Silicon Power

13 New & highly innovative technologies needed in order to deliver on trends and demands Danfoss has the right technologies and value proposition Innovative technologies available: Danfoss Bond Buffer - DBB Danfoss ShowerPower liquid cooling Sintering of semiconductors to DCB Molding Handling of SiC in best possible way Innovative solutions on materials for improved reliability Danfoss Bond Buffer Copper Wire Bonding 12 Danfoss Silicon Power

14 Combining the best into dedicated products Combining our strong technologies: Danfoss Bond Buffer ShowerPower Molding technology Long Life Highest power density No derating High reliability High efficiency Example: Direct liquid cooled power module for automotive traction drives 13 Danfoss Silicon Power

15 Danfoss is a strong, reliable partner with the mindset and technologies of TOMORROW Already today Danfoss delivers highly differentiated products and technologies in both automotive and renewable industries 4GW in EPS application p.a. 10GW in automotive traction applications p.a GW in wind and solar applications -all based in deep customer and application knowledge combined with strong technological capabilities 14 Danfoss Silicon Power

16 Three-Level Topologies are introduced for Renewables using unique P3L modules Three Level offers: Smaller output voltage steps Cleaner output waveforms Higher power quality Less filtering effort Reduced cost 15 Danfoss Silicon Power

17 Trends in power electronics - Automotive and High Power Scale is the key driver for new technology in power electronics The next large scale development is the e-volution in the car industry All new technologies will mitigate into high power technologies Danfoss is a key driver enabling the new technologies into the market 16 Danfoss Silicon Power

18 Danfoss Research Cooperation Partners 17 Danfoss Silicon Power

19 Danfoss Partners in European Center for Power Electronics ECPE has 74 Industry Partners from 9 European countries Source: ECPE Network Brochure Danfoss Silicon Power

20 19 Danfoss Silicon Power