AUTOMATIC POLYPROPYLENE STRAPPING MACHINE AUTO PAC 300 OPERATION MANUAL & SPARE PARTS LIST

Transcription

1 AUTOMATIC POLYPROPYLENE STRAPPING MACHINE AUTO PAC 300 OPERATION MANUAL & SPARE PARTS LIST IMPORTANT! KEEP IT WELL

2 Explanations for Each Model : TP-60A : Three Phase Transit Model with Roller-Driven Table TP-60AS : Three Phase Transit Model with Roller-Driven Table and Stainless Steel Frame TP-60B : Three Phase Transit Model with Belt-Driven Table TP-60BS : Three Phase Transit Model with Belt-Driven Table and Stainless Steel Frame TP-60BP : Three Phase Transit Model with Belt-Driven Table and Press Bar TP-60BPS: Three Phase Transit Model with Belt-Driven Table, Press Bar and Stainless Steel Frame

3 PART I CONTENTS. Safety Instructions ~2 2. Construction and Function of Units 3~5 3. Technical Date... 6~8 4. Control Panel 9 5. Electric Unit 0~ 6. How to Load P.P. Strap 2 7. How to Operate 3 8. Recommendations for Trouble-free Operation Adjustments. 4~8 0. Installation of Arch Unit 9~20. Wiring Diagram.. 2~30 2. Inverter Parameters Setup Troubleshooting Pneumatic System Diagram Installation of Cylinder Unit How to connect Upstream and Downstream Machine 35

4 . Safety Instructions () Before operating a. Please always wear proper eye protection and safety gloves before operating this machine. Eye protection must be worn Safety gloves must be worn b. Please make sure if the power voltage is correct. c. It can only be operated with P.P. strap; not PET strap or Polyester cord strap. (2) During operating a. The weight of package should not exceed 80kg(TP-60A) and 35kg(TP-60B/BP), and the size should not be less than 250mmx250mmx20mm. b. Check if the machine emits any smokes or unusual sound when it is running. c. Warning a-. For your own safety, please read instruction manual before operating. Keep away from arch while the machine is running. b-2. Do not put your hands or body into the Archworking area when the machine is (3) After operating a. Please pull out the power plug. b. Please get rid of the dirt or impurity on the machine. (4) Signs running. Hot! Heiss! chaud! Caution, risk of electric shock Do not touch! --

5 (5) Maintenance a. Please turn off the power before opening the top plate. b. Please do not touch the heater due to the high temperature. c. Be careful with the heater if you open the front plate for 30mm. (6) Other remainders a. Do not alter or bypass protective interlocks b. A safety manual must remain attached to the machine at all times c. Do not alter circuits and machine unless authorized to do so by the manufacturer. d. All electrical apparatus must be properly grounded. e. Wire the machine according to the local electrical code. -2-

6 2. Construction and Function of Units a. TP-60A 7 Transmission group These rollers are driven by motor. Strapping head unit This unit is the most important part of the machine for cutting and sealing of P.P. strap. 2 Bandway unit This is the arch track through which P.P. strap forwards or reverses. 5 Body unit 4 Reel unit Holds the strap coil. (If strap core is 230/ 280mm, you can take off the center drum to have core size 200mm.) 6 Electric control unit 8 Auto strap feeding unit 3 Accumulator unit This unit accumulates the quantity of strap required for smooth feeding into the chute track. -3-

7 b. TP-60B Strapping head unit This unit is the most important part of the machine for cutting and sealing of P.P. strap. 2 Bandway unit This is the arch track through which P.P. strap forwards or reverses. 5 Body unit 4 Reel unit Holds the strap coil. (If strap core is 230/ 280mm, you can take off the center drum to have core size 200mm.) 3 Trassmission group These belts are diven by motor. 6 Electric control unit 8 Auto strap feeding unit 3 Accumulator unit This unit accumulates the quantity of strap required for smooth feeding into the chute track. -4-

8 c. TP-60BP Strapping head unit This unit is the most important part of the machine for cutting and sealing of P.P. strap. 9 Pneumatic unit 2 Bandway unit This is the arch track through which P.P. strap forwards or reverses. 5 Body unit 4 Reel unit Holds the strap coil. (If strap core is 230/280mm, you can take off the center drum to have core size 200mm.) 7 Transmission unit 6 Electric control unit 8 Auto strap feeding unit 3 Accumlator unit This unit accumulates the quantity of strap required for smooth feeding into the chute track. -5-

9 3. Technical Date a. TP-60A Sealing method Strap width: Strap reel diameter: Width : Depth: Table height: Electrical connection: Weight: Heat 8 mm to 2 mm 200 mm (280mm OPTION) 580 mm 706 mm 820 mm AC 220V/380V/400V/45V, 3PH 330 kg -6-

10 b. TP-60B Sealing method Strap width: Strap reel diameter: Width : Depth: Table height: Electrical connection: Weight: Heat 8 mm to 2 mm 200 mm (280mm OPTION) 580 mm 706 mm 825 mm AC 220V/380V/400V/45V, 3PH 330 kg -7-

11 c. TP-60BP Sealing method Strap width: Strap reel diameter: Width : Depth: Table height: Electrical connection: Weight: Heat 8 mm to 2 mm 200 mm (280mm OPTION) 580 mm 706 mm 825 mm AC 220V/380V/400V/45V, 3PH 347 kg -8-

12 4. Control Panel Start Switch This is the switch to start a strapping operation. A strapping cycle is completed only after actuation of this switch. 2 Stop Switch Push the stop switch in case of emergency. Simply push this the strapping operation stop switch to completely stop. *Lock stop switch if strapping has to be interrupted for a short period of time. The machine will stop but the heater element will maintain its temperature. The machine will then be immediately ready for operation without need for warming-up of the heater element. 3 Reset Switch This is the switch to activate auto strap feeding. In addition, it is used for troubleshooting. If the strap is mis-fed, you can push this button to solve the problem. 4 Auto/Hand/Transit Selector Switch With the selector switch placed to HAND position, the table conveyors will stop running and the photo eyes will not be activated but the machine can strap if the start switch is activated. With the selector switch is turned to AUTO position, the table conveyor will run and the photo eyes are activated so that the machine will automatically strap the package when it passes below the arch. If the selector switch is turned to "TRANSIT", the package will be advanced without being strapped. (The conveyor rollers/belt will run but the photo eyes will not activated.) RESET HAND AUTO TRANSIT STOP STRAP/BOX 2 N 5 Strap Selector Switch This switch is used to select how many (,2, or N) straps are required for each package. 6 Tension Adjustment Knob External adjustment of strap tension by step-by-step rotation of this knob. -9-

13 5. Electric Unit Timer, T 30 : T timer determines the time necessary for strap take-up. Set T timer bearing in mind the time required for strapping the minimum-size package. Normally, Timer T is set at about 0.5 seconds, but may have to be adjusted depending on arch size. Timer, T3 3 : When you set the machine so that it applies three straps per box, this timer defines when the second strap is to be applied. By adjusting this timer, you can make the time interval between application of the first/second and second/third straps identical. -0-

14 5. Electric Unit (OPTION For SIEMENS PLC ) 33 Timer, T3 : When you set the machine so that it applies three straps per box, this timer defines when the second strap is to be applied. By adjusting this timer, you can make the time interval between application of the first/second and second/third straps identical. 34 Strap After Press Bar Time This is the timer for machine to strap package after press bar descends 35 Transit Speed (OPTION) External adjustment of transit speed by simple turn of a dial. 36 Press Bar ON/OFF Bundle press function only when PRESS BAR selector is set at " ON". Strapping without bundle press when PRESS BAR selector is set at " OFF"

15 6. How to Load P.P. Strap Ensure that the power switch is turned off before loading P.P. strap. Step Place a strap coil on the reel drum in according to the arrow direction as indicated on the Reel Out Circular 9. After placing it, put the Reel Out Circular on the strap coil and tighten it by the Reel Nut Handle 0. Step 2 Thread the tip of P.P. strap into the Band Guide Roller. After that, push it through the Free Angle 2. At this moment, twist the strap so that the inside part of the P.P. strap turns out downward and outside surface touches on the roller. See the drawing. Step 3 Insert P.P. strap into the Pool Feed Shooter 3, pushing the lever 4 down and feed P.P. strap about -2 cm beyond Pool rollor 5. Step 4 Turn on the power supply switch, and then push Reset Switch 7. After about 4 seconds, the strap will automatically go into the arch and pool. -2-

16 7. How to Operate 8. Recommenations for Trouble-free Operation. Turn on the switch (make a 90-degree clockwise turn). The front door will lock at the same time and the strap will be automatically fed into the accumulator box. If you want to open the front door, turn off the switch first (make a 90-degree counterclockwise turn). The operator can now open the front door without risk. (See drawing below) 2. Wait for about 2 minutes until the heater element has reached its required operating temperature. 3. Switch to AUTO operation mode. Make the bundles line up in the middle of the conveyors. Let bundles pass the photo eyes of the machine and be strapped as the straps number setting one by one. 4. After operation, turn off the power supply switch.. Make sure to turn off the power supply switch, when maintenance and/or exchange of strap coil is required. 2. Pull the strap out of the Accumulator Box and rewind it on the Reel Unit to prevent cambering, if the machine will not be used for long periods of time. 3. In order to change the strap width, use the strap conversion kit which is sold as an option. 4. When the electric plug receptacle has to be changed, check the revolving direction of motor. (P2 5 ). 5. Always keep the machine clean, especially by removing dust and strap fluff in the vicinity of the sealing head and heater unit. 6. Do not use extension cords. -3-

17 9. Adjustments () Heater temperature Set the knob to position 4 or 5 Adjust the heater temperature by selecting a value between l and 6. Choose the suitable temperature, bearing in mind the environmental conditions of the machine. If the heater or reduce the heater-knob value until seal will not be obtained. Gradually increase temperature is too high or too low, a proper obtainging an optimum seal. Input:220V, 230V, 240V Output:3 5.2V TEMP CONT -4-

18 (2) Feed and take-up mechanism If this unit is not correctly adjusted, strap feed and take-up will become irregular. Normally, this unit is set to accept P.P. strap with the thicknesses of 0.55mm-0.75mm If a different strap thickness is used, adjust the section marked by a circle in the drawing so that the clearance between the Upper Roller Spring 23 and the Upper Shaft Spring Hook 24 should be the thickness of the strap you are using. Strap can only be taken up properly if this unit is precisely adjusted. (If not, strap will be sealed before being tightened around the package ) Moreover, strap will leave the chute arch track when feedinig into it if there is no clearance.. Check if the control unit returns to its original position. Insert the strap between Feed Roller 22 and Upper Feed Roller Loosen 2 Bolts 27 holding the right-hand Block Arm 25 with the Press Arm Shaft 26. Press Arm Shaft can then easily be moved by hand. 3. Adjust so that there is a clearance between the Upper Roller Spring 23 and the Upper Shaft Spring Hook 24 the same as the thickness of the strap you are using. 4. Tighten 2 Bolts

19 (3) How to adjust LS3, LS2 Figure shows the correct position for LS3 Proximity Sensor 3 and the Limit Switch Cam 32 while the machine is in home position. The machine will stop as soon as the LS3 Proximity Sensor 3 detects that Limit Switch Cam 32 is activated. At this time, the Cam Follower 4 must stop at the corner position on the Tension Cam 42 as shown in figure -. If not, please adjust according to the following instructions. Adjustment If Cam Follower 4 stops before the correct position:. Loosen the two M6 screws and turn the Cam Roller slightly clockwise, then tighten the M6 screws. 2. Reset the machine and allow it to cycle again to ensure that the Cam Follower 4 stops at the correct position. 3. If the problem has not been eliminated, please repeat the "Step One" until the Cam Followe 4 stops at the correct position. -6-

20 If Cam Follower 4 stops beyond the correct position: a. Please also loosen the M6 screws but turn the Cam Roller slightly counterclockwise until the Cam Follower 4 stops at the correct position. Figure 2 shows the correct position for LS2 Proximity Sensor 33 against the lobes of the Limit Switch Cam 34 while machine is running. When LS2 Proximity Sensor 33 detects Lobe A of the activated running Limit Switch Cam 34, the machine will stop about 0.3 seconds so that the machine can switch to take-up. In the meantime, Cam Follower 4 has to stay on the corner position of the Tension Cam 42 as shown in figure 2-. If the Cam Follower is not at the correct position, please make the same adjustment as for LS3. -7-

21 (4) Amount of strap in Accumulator Box The machine has already been set in its Accumulator Box. However, some adjustment may be required, depending on the actual quality or thickness of the strap used. If adjustment is necessary, proceed as shown in the following drawing. a. In case that there is an insufficient amount of strap in the Accumulator Box, loosen the Nut 27 and turn the Screw Bolt 28 counterclockwise. b. In case that there is an excessive amount of strap in the Accumulator Box, loosen the Nut 27 and turn the Screw Bolt 28 clockwise. -8-

22 0. Installation of Arch Unit -9-

23 0. Installation of Arch Unit () Open the Roller table, 5. (2) Take the LH bandway 2 off. 6 TMS, M5x8 PC HBS, M8x5 4PC 8 PW, M8 (A) 4PC 8 TMS, M6x8 2PC 2 SW, M8 4PC (3) Slide the the arch unit 3 into the fixing brackets 4 and fix both sides of the arch frame with 2 8. * Please note that is imperative to open the flaps of RH bandway 5 to protect them when installing the arch unit in. (open the flaps, before inserting the arch unit in) (4) Set the LH bandway 2, with 6 and 8. a. Please note that the arch bandway (refer Fig. A) should be positioned between LH bandway and its fixing bracket. b. Please set the LH bandway 2 closely to 7 corner guide (PART T ). c. Push the 6 Band guide Spring Bracket backward to check if B will be automatically turned open. If so, the installation is OK. (5) Position the upper table 5 onto the machine body. -20-

24 . Wiring Diagram a. For TP-60A, TP-60B Ⅰ Ⅱ Ⅰ Ⅰ Ⅱ Ⅱ Ⅰ Ⅱ Ⅰ Ⅱ Ⅰ Ⅱ -2-

25 . Wiring Diagram a. For TP-60A, TP-60B (For CSA) A B C D E A B C D E MACHINE MODEL F F PAGE

26 . Wiring Diagram a. For TP-60A, TP-60B (For CSA) A B C D E Ⅰ Ⅱ Ⅰ Ⅱ Ⅰ Ⅱ Ⅰ Ⅱ Ⅰ Ⅱ Ⅰ Ⅱ A B C D E MACHINE MODEL F F PAGE

27 . Wiring Diagram a. For TP-60A, TP-60B Ⅰ Ⅱ Ⅰ Ⅱ Ⅰ Ⅱ Ⅰ Ⅱ Ⅰ Ⅱ Ⅰ Ⅱ L L2 T T2 T3 2 FWD 3 REV U Frequency Inverter 220V-HP -22-

28 . Wiring Diagram b. For TP-60BP -23-

29 . Wiring Diagram (OPTION For SIEMENS PLC) L L2 L3 PE QS Main Power Switch 2.25 mm / 4C L L2 L3 -F7 5A F4 2A L22 -F 5A -F2 5A -F3 5A L L2 L3-24-

30 2. Wiring Diagram (OPTION For SIEMENS PLC) L L2 L3 -F5 3A L2 L L3.25 mm (37) (+24V) (30) (OV) L L2 L3 rem: K5M is standard version M 3~ 2.25 mm / 4C U V W L L3 -F6 3A L3.25 mm 2 T T2 T3 L L2 Trip Relay 2 FWD 3 REV (9) 8 (64) 9 0 (30) 3 2 A2-(56) (PAGE 7) 0V(30)(PAGE4) A-(75) (PAGE 6) -R4 TRANSIT SPEED ADJ. VR 5K -U2 Frequency Inverter 220V / HP OV(30)(PAGE 4) rem: Inverter is option version -25-

31 . Wiring Diagram (OPTION For SIEMENS PLC) A B C (+24V) (37) /P2.2C -K (OV) (30) /P2.C (85) (86) (87) (88) A -K A2 K A (97) (30) Stop DC Voltage Power ON A B C (+24V) (36) A-(78) /P5.E A-(79) /P5.F A-(7) /P5.B A-(76) /P5.D A-(77) /P5.E (36) /P3.4C D M5F +24V M5F M5W M5W M4 IN M4+ IN_9 OUT8- M4- OUT9- OUT9+ IN_8 OUT7- OUT8+ IN_7 OUT7+ +24V 0V M4/M5 P.C.B D MACHINE MODEL (5) (6) (0) (9) (2) () (4) (3) E E (5) (6) M -M5 (8) (7) M -M5- -YB M BRK -YC2 M4 CLUTCH -YB3 M4 BRK F (+24V) (36) (OV) (30) F PAGE

32 . Wiring Diagram (OPTION For SIEMENS PLC) (+24V) (36) /P3.4C (OV) (30) /P2.C -YB4 (7) Press Bar SOL. (For BP) (+24V) (36) (OV) (30) (+24V) (36) (OV) (30) -27-

33 . Wiring Diagram (OPTION For SIEMENS PLC) A B C D (+24V) ( 36 ) /P3.4C -SB4 BROWN BLUE BROWN BLUE BROWN BLUE BROWN BLUE BROWN BLUE BROWN BLUE WHITE WHITE BLACK BLACK BLACK BLACK BLACK BLACK I0.0 (.0) (.0) I0. I0.2 (.) (.2) (.) (.2) I0.3 (.3) (.4) (.5) (.6) (.7) -A (.3) I0.4 (.4) I0.5 Q0.0 Q0. Q0.2 Q0.3 Q0.4 Q0.5 I0.6 (.5) (.5) Q0.5 I0.7 I.0 (.0) (.6) Q0.6 (70) (7) (72) (73) (74) (75) (75) (76) A -KM A2 M4/M5 P.C.B IN_9 /P3.2C A -K2M A2 A -K3M A2 A -K4M A2 A -K5M A2 Inverter #3 /P2.2F M4/M5 PCB /P3.2C IN_8 ( 30 ) /P2.C (0V) A B C D MACHINE MODEL E F Ⅱ Ⅰ Ⅰ Ⅱ -SB3 Ⅱ Ⅰ -SA2 -SA3 Ⅰ Ⅱ I. (.) I.2 (.2) I.3 I.4 I.5 (.3) (.4) (.5) (.7) Q0.7 Q.0 (.0) (.) Q. (77) (78) (79) M4/M5 PCB M4/M5 PCB /P3.2C IN_7 M5F /P3.3C M4/M5 PCB /P3.3C M5W E rem: K5M is standard version Inverter is option version F PAGE

34 . Wiring Diagram (OPTION For SIEMENS PLC) (+24V) (36) /P3.4C (30) /P2.C (OV) -B9 2 (54) I2.0 (.0) (.0) Q2.0 -A2 (80) A -K2 A2 K A (55) I2. (.) (.) Q2. (8) -HL -U2 2 (56) I2.2 (.2) (.2) Q2.2 (82) A -K3 A2 I2.3 (.3) (.3) Q2.3 (83) K A -K4 A A2 K A 2 (60) RA A+ D/A Modules DC+0V (90) MO VO IO -A3 A- RB B+ B- RC C+ C- (6) (62) VR 5K VR 5K -R5 3 -R3 -R6 3 rem: Inverter Error Signal is option version RD D+ D- (63) 2 VR 5K VR 5K -R

35 (OPTION For SIEMENS PLC) Wiring Diagram SIEMENS SIMATIC S7-200 RUN STOP PORTO 4AI/AQ 4DI/4DO 4DI/0DO A3 235-OKD22-OXAO 223-BF22-0XA0 VO IO L+ M MO.2.0. M M. 24-AD22-OXBO M 0. A2 A C+ AI4/AQ X2Bit D+ C- RD D- EM 235 EM 223 DC/DC RC B+ B- A- A+ RA RB L+ M L+ M L DC/DC/DC CPU224 2M L+ M 0.0 SF

36 2. Inverter Parameters Setup (OPTION For SIEMENS PLC) F0 F0 F20 F F 0 F2 F2 F2 F22 F3 F3 F23 0 F4 F4 F24 2 F5 F5 F25 F6 70 F6 F26 F7 30 F7 F27 F8 F8 50 F28 0 F9 F9 F29-3-

37 3. Troubleshooting Machine works Problems Probable Causes Remedy Incorrect strap feed and take-up () Incorrect strap threading direction on reel holder (2) Incorrect loading of strap (3) Strap gets in between strap coil and Reel Flange (4) Insufficient or excessive strap (5) Dust and strap residues in Feed Unit (6) Strap end is split (7) Loose strap at Reel Unit (8) Strap jumps out of arch track (9) Poor quality of strap (0) Improper positioning of package on Table Top () Reload strap correctly (see P9) (2) Check if strap is twisted in loading section (see P9) (3) Reload strap (4) Adjust amount of strap accumulated (see P5) (5) Check and clean unit (6) Adjust Cutter Tension Spring or change cutter (7) Adjust or change Brake Tension Arm Spring (8) Adjust F/R mechanism (see P2) (9) Cut off the damaged part of strap or change the roll (0) Replace the package in the center of the Sealing Head Strap unsealed () Wire inside or outside of Heater is broken, loose or out of connect (2) Improper setting of temperature (3) Value set at Tension knob is too high () Check wire or change Heater (2) Adjust Heater Temperature (see P) (3) Adjust Tension Knob (see P) or increase weld cooling time Improper strap tensioniog (4) Tension Jaw Spring is worn-out or dislodged (5) Value set for Timer T is too short (4) Change or reset Tension Jaw Spring (5) Adjust Timer T (see P7) -32-

38 4. Pneumatic System Diagram -33-

39 5. Installation of Cylinder Unit Stand the cylinder unit and through the shaft 8 into bracket Fix the cylinder unit on brcket 2 by 3, 4, Screw the shaft 6 all into press bar 7 then tighten 8 down. 4. Insert the PU Tubing 9 into Tube Fitting Insert the PU Tubing into Tube Fitting

40 6. How to connect Upstream and Downstream Machine () B8 Connector (for Upstream machine): Pin and Pin 2: To send signal to upstream machine for entering the package to. wiring Diagram of PART I). (Refer (2) B9 Connector (for downstream machine): Pin and Pin 2: To receive the signal from the downstream machine to pass through the package (Refer to. wiring Diagram of PART I). If there is no downstream machine, please still plug in the B9 connector to avoid machine waiting for this signal which will cause the transit belt not running after the strapping cycle is completed. -35-

41 shape classification shape classification HBS TMS PMS FMS HB THS HSS CAP HN WN FLG NTE PN PW SW TW BWW ER RR SR SP BR MB KYA KYB KYC HBW PWA 8x2~6x0.4~0.8t 6x3~4x0.8~.5t PWB 8x4~6x.3~.5t 6x5~6x.0~.5t PWC 8x20~23x2.0t 6x6~9x2.0t PWD DS TTP FTP

42 This bill of material, with the aid of illustrations, all the parts used in the TP-60A/B/BP series. When ordering, kindly submit a list using the descriptions, part no.s, and quantities as indicated. EXPLANATION OF BILL OF MATERIAL The following instructions are designed to assist you when ordering parts.. The parts are illustrated, with indication of their part no.s. 2. As far as the contents or the book are concerned, only the assembly parts are described, e.g. unit, group, set, etc. 3. (a) If you want to order the control unit on page, please indicate the no. at the top of the page. (T , T , T , T ) (b) If you would like to order the tension group (in the control unit), indicate the no.on page corresponding to tension group. (T ) For further details on the tension group see page 9. (c) If you would like to order the whole tension arm assembly, then indicate no. (T6--600) on top of page 2. (d) If you would like to order a tension jaw spring only, then indicate the no. corresponding to the spring on page 2. (T6--640) 4. Part no.s are to be understood as follows (parts exclusively used for TP-60A/B/BP seried machine.) Please find T6--00 as an example below: T6..MODEL (TP-60A/B/BP). UNIT (CONTROL UNIT) 00..PART (TENSION CAM)

43 PART II CONTENTS. Strapping Head Unit..... ~26 2. Bandway Unit.. 27~4 3. Accumulator Unit ~48 4. Reel Unit.. 49~56 5. Body Unit ~67 6. Electric Control Unit ~77 7. Transmission Group ~96 8. Auto Strap Feeding Unit. 97~0 9. Pneumatic Unit ~07

44 STRAPPING HEAD UNIT T T T T PART DESCRIPTION Q'TY REMARKS T Strapping Head Unit (For TP-60B /TP-60BP)(For 2mm) T Strapping Head Unit (For TP-60B /TP-60BP)(For 9mm) T Strapping Head Unit (For TP-60A,2mm) T T T T T Strapping Head Unit (For TP-60A, 9mm) Cam Group Slide Table Group Press Group Heater Group SEE PAGE 2 SEE PAGE 5 SEE PAGE 9 SEE PAGE 4 T Strapping Head Group (For TP-60B, TP-60BP) SEE PAGE 7 T Strapping Head Group (For TP-60A) SEE PAGE 7 T Tension Group SEE PAGE 9 T Feed Group (For 2mm) SEE PAGE 23 T Feed Group (For 9mm) SEE PAGE 23 --

45 - CAM GROUP T

46 - CAM GROUP T PART DESCRIPTION Q'TY REMARKS T6--00 Tension Cam 2 T Cam Shaft End Plate 3 T6--03 Limit Switch Cam (LS2) 4 T Limit Switch Cam (LS3) 5 T6--07 Gear Box Pulley 6 T6--08 Limit Switch Bracket 7 T V-Belt (A25) 8 T Gear Box 9 T Cam Ass'y SEE PAGE 4 0 T Magnet Brake 20 KYA Key, 7x7x BR6205ZZ Bearing, 6205ZZ 2 22 HBS0845H HBS, M8x45 (H) 4 23 HBS0825 HBS, M8x25 24 HBS062 HBS, M6x HSS060 HSS, M6x PW08B PW, M8 (B) 4 27 SW08 SW, M SW06 SW, M SW04 SW, M PMS0408 PMS, M4x8 4-3-

47 -- CAM ASS'Y T PART T6--20 DESCRIPTION Slide Table Cam 2 T RH Press Cam 3 T Center Press Came 4 T Heater Cam T T T T T T T T T KYA KYB LH Press Cam Cam Shaft Cam Shaft Coupling Collar, 28.8x34x28.3 Collar, 28.8x34x2 Collar, 28.8x34x8 Collar, 28.8x34x4.5 Collar, 28.8x34x5 Collar, 28.8x34x27.8 Key, 7x7x90 Key, 7x7x48 Q'TY 2 REMARKS 5 52 HBS0620 HSS080 HBS, M6x20 HSS, M8x0 4-4-

48 -2 SLIDE TABLE GROUP T

49 -2 SLIDE TABLE GROUP T PART DESCRIPTION Q'TY REMARKS T Slide Table Frame 2 T Slide Table Frame Shaft 3 T Slide Table Back Adjuster 4 T Slide Table Stopper 5 T Slide Table T S Slide Table 6 T Band Guide (For 2mm,9mm) 7 T Flap Connecting Spring Bracket 8 T S.F.S. Ass'y 9 T End Plate 0 T Slide Table Spring Hook T Slide Table Tension Spring 2 T Cam Follower, KR22xLL 3 T Support 4 T Lever 5 T Bracket 6 T Spring 7 T Spring 8 T Detector Plate 9 T Sensor Plate 20 T Loop-eject Lever 2 T Loop-eject Plate (For TP-60B/TP-60BP) T S Loop-eject Plate (For TP-60B/ TP-60BP) 22 T Strap Guide Arm Ass'y SEE PAGE 8 23 T LN Bandway Stop Spring 24 TA-07 Return Spring 30 BR6304ZZ Bearing, 6304ZZ 2 3 ER5 Snap Ring, E HBS025H HBS, M0x25 (H) 33 HBS0830 HBS, M8x30 34 HBS0650H HBS, M6x50 (H) 35 HBS0620N HBS, M6x20 (N) 4 HBS0620NS HBS, M6x20 (N) 4 36 HBS0620 HBS, M6x

50 -2 SLIDE TABLE GROUP T PART DESCRIPTION Q'TY REMARKS 37 HSS080 HSS, M8x TMS060 TMS, M6x HN0 HN, M0 40 PW08A PW, M8 (A) 4 PW06A PW, M6 (A) 4 42 SW0 SW, M0 43 SW06 SW, M HBS065 HBS, M6x5 45 HBS0408 HBS, M4x TMS042 TMS, M4x SW04 SW, M NTE04 NTE, M4 49 HN06 HN, M SW03 SW, M3 3 5 HN03 HN, M HN04 HN, M PMS046 PMS, M4x6 54 PMS042 PMS, M4x2 55 FMS0508 FMS, M5x8(For TP-60B/TP-60BP) 2 FMS0508S FMS, M5x8 (For TP-60B/TP-60BP) 2 56 HBS0408 HBS, M4x8 2-7-

51 -2- STRAP GUIDE ARM ASS'Y T T PART T DESCRIPTION Strap Guide Arm Ass'y (For TP-60B/BP) Q'TY T Strap Guide Arm Ass'y (For TP-60A) T6--20 Strap Guide Arm (For TP-60B/BP) T6--2 Strap Guide Arm (For TP-60A) 2 MB2025 Metal Bush, REMARKS -8-

52 -3 PRESS GROUP T

53 -3 PRESS GROUP T PART DESCRIPTION Q'TY REMARKS T Press Arm Shaft 2 T Cutter Tension Spring Hook 3 T Upper Roller Spring 4 T Upper Shaft Spring Adjuster 5 T PressTension Spring 3 6 T CutterTension Spring 7 T Press Arm End Plate 0 BR6304ZZ Bearing, 6304ZZ 2 ER5 Snap Ring, E-5 2 T RH, Block Arm Ass'y SEE PAGE T S RH, Block Arm Ass'y SEE PAGE 3 T Center Block Arm Ass'y SEE PAGE 2 T S Center Block Arm Ass'y SEE PAGE 2 4 T LH, Block Arm Ass'y SEE PAGE 3 5 HBS0620 HBS, M6x20 6 HSS065 HSS, M6x5 2 7 TMS060 TMS, M6x0 2 8 HN08 HN, M8 2 9 HN06 HN, M PW08A PW, M8 (A) 2 PW06B PW, M6 (B) 2 22 SW06 SW, M6-0-

54 -3- RH, BLOCK ARM ASS'Y T PART T6--30 DESCRIPTION RH, Block Arm Q'TY 2 T Upper Cutter T6--320S Upper Cutter T T BR628ZZ SP0824 Upper Cutter Pin RH, Block Spring Bearing, 628ZZ Spring Pin, 8x24 REMARKS 5 52 HBS0835H HN0 HBS, M8x35(H) HN, M0 2 --

55 -3-2 CENTER BLOCK ARM ASS'Y T PART T DESCRIPTION Center Block Arm Q'TY 2 T Universal Press T S Universal Press 3 T Lower Cutter T S Lower Cutter 4 T Cutter Spring Hook 5 T LH & Center Block Spring 6 BR628ZZ Bearing, 628ZZ 7 SP0820 Spring Pin, 8x20 8 SP0622 Spring Pin, 6x22 9 MB2025 Metal Bush, 2025 REMARKS 5 FMS050S FMS, M5x PMS060 PMS, M6x0 53 PW06A PW, M6 (A) 54 SW06 SW, M6-2-

56 -3-3 LH, BLOCK ARM ASS'Y T PART T DESCRIPTION LH, Block Arm Q'TY 2 T Left Jaw 3 T LH & Center Block Spring 4 BR628ZZ Bearing, 628ZZ 5 SP0820 Spring Pin, 8x20 6 SP0622 Spring Pin, 6x22 7 MB2020 Metal Bush, REMARKS -3-

57 -4 HEATER GROUP T

58 -4 HEATER GROUP T PART DESCRIPTION Q'TY REMARKS T Heater Cover(For TP-60A) T6--40 Heater Cover(For TP-60B/BP) 2 T Heater Crank Spring 3 T Heater Slider Guide (L) 4 T Heater Slider Guide (R) 5 T Heater Crank Shaft 6 ER5 Snap Ring, E T Heater Stopper 4 T Heater Set 42 T Heater Crank Set SEE PAGE 6 5 HSS060 HSS, M6x HBS065 HBS, M6x5 4-5-

59 -4-2 HEATER CRANK SET T PART DESCRIPTION T Heater Crank T T BR6304ZZ MB205 ER5 Heater Bearing Shaft Heater Crank Collar Bearing, 6304ZZ Metal Bush, 205 Snap Ring, E-5 Q'TY 2 2 REMARKS 5 HN08 HN, M8 2-6-

60 -5 STRAPPING HEAD GROUP T T

61 -5 STRAPPING HEAD GROUP T T PART DESCRIPTION Q'TY REMARKS T Strapping Head Group (For TP-60B/TP-60BP) T Strapping Head Group (For TP-60A) T Strapping Head (For TP-60B/TP-60BP T Strapping Head (For TP-60A) 2 T6--50 Band Width Block (For TP-60A) T Band Width Block (For TP-60B/TP-60BP) 5 HBS0820 HBS, M8x HBS0620 HBS, M6x20 (For TP-60A) HBS056 HBS, M5x6 (For TP-60B/BP) 54 PW06B PW, M6 (B) (For TP-60A) PW05 PW, M5 (For TP-60B/BP) 55 SW08 SW, M PW08C PW, M8 (C) 4 57 HBS0525 HBS, M5x25 (For TP-60B/TP-60BP) 2 58 HN05 HN, M5 (For TP-60B/TP-60BP) 2 59 SW05 SW, M5 (For TP-60B/TP-60BP) 2-8-

62 -6 TENSION GROUP T

63 -6 TENSION GROUP T PART DESCRIPTION Q'TY REMARKS T6--60 Tension Arm Shaft 2 T Tension Arm Spring 4 T Tension Arm Spacer 2 6 T Tension Arm Spring Hook L-Type 7 BRHK256 Bearing, HK ER5 Snap Ring, E-5 2 BRIR20257 Bearing, IR T Tension Arm Ass'y SEE PAGE 2 42 T Tension Jaw Set T S Tension Jaw Set 53 HN08 HN, M

64 -6- TENSION ARM ASS'Y T PART DESCRIPTION T6--60 Tension Arm T T T T ER06 T T T T T SW06 HBS066 HBS0630 HSS0508 T HBS050 T Tension Jaw Shaft Tension Arm Spring Hook I-Type Tension Jaw Spring Cam Follower, KR22xLL Snap Ring, E-6 Spacer Support Lever Bracket Motor (M5-) SW, M6 HBS, M6x6 HBS, M6x30 HSS, M5x8 Cover HBS, M5x0 Panel Q'TY REMARKS -2-

65 -6- TENSION ARM ASS'Y T PART DESCRIPTION Q'TY REMARKS 9 T Support Plate 20 T Collar 3 2 T Bracker Ass'y 22 T6--60 Motor (M5-) Ass'y 48 SW08 SW, M8 49 SW05 SW, M MB504 Metal Bush, HSS080 HSS, M8x HN08 HN, M8 53 SW0 SW, M0 54 HN0 HN, M0 56 HN06 HN, M6 57 THS0540 THS, M5x

66 -7 FEED GROUP T T PART DESCRIPTION Q'TY REMARKS T Feed Group (For 2mm) T Feed Group (For 9mm) T V-Belt M T Feed Ass'y (For 2mm) SEE PAGE 24 T Feed Ass'y (For 9mm) SEE PAGE 24 T Upper Adjusting Weight Set SEE PAGE

67 -7- FEED ASS'Y T T

68 -7- FEED ASS'Y T T PART DESCRIPTION Q'TY REMARKS T Feed Ass'y (For 2mm) T Feed Ass'y (For 9mm) T Upper Feed Roller (For 2mm) T Upper Feed Roller (For 9mm) 2 T Upper Feed Roller Shaft 3 T Feed Roller T6--740S Feed Roller 4 T Lever Holder 5 T Feed Roller Pulley 6 T Feed Shooter (For 2mm) T6--770S Feed Shooter (For 2mm) T6--77 Feed Shooter (For 9mm) T6--77S Feed Shooter (For 9mm) 7 T Feed Shooter Cover T6--780S Feed Shooter Cover 8 T Upper Feed Roller Ass'y (For 2mm) T Upper Feed Roller Ass'y (For 9mm) 3 BR628ZZ Bearing, 628ZZ 4 BR6202ZZ Bearing, 6202ZZ 4 5 RR24 Snap Ring, H RR35 Snap Ring, H ER2 Snap Ring, E-2 8 HBS0645H HBS, M6x45 (H) 2 HBS0645HS HBS, M6x45 (H) 2 9 HBS065 HBS, M6x5 20 HSS065 HSS, M6x5 2 HSS060 HSS, M6x PMS060 PMS, M6x0 2 PMS060S PMS, M6x HN06 HN, M

69 -7-2 UPPER ADJUSTING WEIGHT SET T PART DESCRIPTION T Upper Adjusting Base T T T Upper Adjusting Spring Hook Upper Adjusting Spring Rod Spring Q'TY REMARKS HBS052 HN06 SW05 HBS, M5x2 HN, M6 SW, M

70 2 BANDWAY UNIT T T T PART DESCRIPTION Q'TY REMARKS T Bandway Unit (For TP-60B) T Bandway Unit (For TP-60BP) T Bandway Unit (For TP-60A) T Bandway Group (For TP-60B/TP-60BP) SEE PAGE 28 (For 2mm) T Bandway Group (For TP-60B/TP-60BP) SEE PAGE 28 (For 9mm) T Bandway Group (For TP-60A, 2mm) SEE PAGE 28 T Bandway Group (For TP-60A, 9mm) SEE PAGE 28 2 T Chute Arch Group (For TP-60A/B) SEE PAGE 33 T Chute Arch Group (For TP-60BP) SEE PAGE

71 2- BANDWAY GROUP T T PART DESCRIPTION Q'TY REMARKS T Bandway Group (For TP-60B/BP) (For 2mm) T Bandway Group (For TP-60B/BP, 9mm) T Bandway Group (For TP-60A, 2mm) T Bandway Group (For TP-60A, 9mm) T Flap Connecting Spring Bracket (For TP-60B/BP) T Flap Connecting Spring Bracket (For TP-60A) 2 T LH Bandway Stop Spring 3 T RH Bandway Ass'y (For 2mm) SEE PAGE 30 T RH Bandway Ass'y (For 9mm) -28-

72 2- BANDWAY GROUP T T PART DESCRIPTION Q'TY REMARKS 4 T RH Bandway Ass'y (For TP-60B/BP, 250W) 5 T LH Bandway Ass'y (For 850W, 2mm) SEE PAGE 32 (For TP-60A) T LH Bandway Ass'y (For 850W, 9mm) SEE PAGE 32 (For TP-60A) T LH Bandway Ass'y (For 050W, 2mm) (For TP-60A) T LH Bandway Ass'y (For 050W, 9mm) (For TP-60A) T LH Bandway Ass'y (For 250W, 2mm) (For TP-60A) T LH Bandway Ass'y (For 250W, 9mm) (For TP-60A) T LH Bandway Ass'y (For 850W, 2mm) SEE PAGE 32 (For TP-60B/60BP) T LH Bandway Ass'y (For 850W, 9mm) SEE PAGE 32 (For TP-60B/60BP) T LH Bandway Ass'y (For 050W, 250W, 2mm) (For TP-60B/60BP) T LH Bandway Ass'y (For 050W, 250W, 9mm) (For TP-60B/60BP) 0 HN06 HN, M6 3 PW06A PW, M6 (A) 2 2 TMS0508 TMS, M5x8 3 TMS0608 TMS, M6x8 2 4 HBS065 HBS, M6x5 5 HBS0650 HBS, M6x50 (For TP-60B/BP) HBS0640 HBS, M6x40 (For TP-60A) -29-

73 2-- RH BANDWAY ASS'Y T T PART T DESCRIPTION RH Bandway Ass'y (For 2mm) Q'TY T RH Bandway Ass'y (For 9mm) T6-2-0 RH Bandway (For 2mm) T6-2- RH Bandway (For 9mm) 2 T RH Bandway Rear Flap (For 2mm) T6-2-2 RH Bandway Rear Flap (For 9mm) 3 T RH Bandway Front Flap (For 2mm) T6-2-3 RH Bandway Front Flap (For 9mm) 4 T RH Bandway Flap Pin (Rear) 2 5 T RH Bandway Flap Spring 2 6 T RH Bandway Flap Pin (Front) 2 REMARKS 0 TMS0608 TMS, M6x

74 2--2 LH BANDWAY ASS'Y T T PART DESCRIPTION Q'TY T LH Bandway Ass'y (For TP-60A, 2mm) T LH Bandway Ass'y (For TP-60A, 9mm) T LH Bandway Ass'y (For TP-60B/ TP-60BP, 2mm) T LH Bandway Ass'y (For TP-60B/ TP-60BP, 9mm) T LH Bandway (For 850W, 2mm) (For TP-60A) T LH Bandway (For 850W, 9mm) (For TP-60A) T LH Bandway (For 050W, 2mm) (For TP-60A) T LH Bandway (For 050W, 9mm) (For TP-60A) T LH Bandway (For 250W, 2mm) (For TP-60A) T LH Bandway (For 250W, 9mm) (For TP-60A) REMARKS -3-

75 2--2 LH BANDWAY ASS'Y T T PART DESCRIPTION Q'TY REMARKS T LH Bandway (For 850W, 2mm) (For TP-60B/TP-60BP) T LH Bandway (For 850W, 9mm) (For TP-60B/TP-60BP) T6-2-3 LH Bandway (For 050, 250W, 2mm) (TP-60B/TP-60BP) T LH Bandway (For 050, 250W, 9mm) (For TP-60B/TP-60BP) 2 T LH Bandway Flap (For 850W, 2mm) T LH Bandway Flap (For 850W, 9mm) T LH Bandway Flap (For 050W, 2mm) T LH Bandway Flap (For 050W, 9mm) T LH Bandway Flap (For 250W, 2mm) T LH Bandway Flap (For 250W, 9mm) 3 T LH Bandway Flap Pin 2 (For 850W~050W) LH Bandway Flap Pin (For 250W) 3 4 T LH Bandway Flap Spring (For 850W~050W) LH Bandway Flap Spring (For 250W) 2 5 T LH Bandway Flap Spring -32-

76 2-2 CHUTE ARCH GROUP T PART DESCRIPTION Q'TY REMARKS T Chute Arch Group (For TP-60A/B) T Chute Arch Group (For TP-60BP) T Arch Ass'y (For TP-60A/B) SEE PAGE 34 T Arch Ass'y (For TP-60BP) SEE PAGE 38 HBS086 HBS, M8 x6 4 HBS086S HBS, M8 x6 4 PW08A PW08AS SW08 SW08S TMS062 TMS062S SW06 SW06S PW06A PW06AS PW, M8 (A) PW, M8 (A) SW, M8 SW, M8 TMS, M6x2 TMS, M6x2 SW, M6 SW, M6 PW, M6 (A) PW, M6 (A)

77 2-2- ARCH ASS'Y T

78 2-2- ARCH ASS'Y T PART DESCRIPTION Q'TY REMARKS T Arch Frame (For 850W x 600H) T S Arch Frame (For 850W x 600H) 2 T Arch Bandway (For 850W x 600H) 3 T Arch Cover, Front (For 850W x 600H) T S Arch Cover, Front (For 850W x 600H) 4 T Arch Cover, Rear (For 850W x 600H) T S Arch Cover, Rear (For 850W x 600H) 5 T Upper Guide Rail (For 850W) T S Upper Guide Rail (For 850W) T Upper Guide Rail (For 050W) T S Upper Guide Rail (For 050W) T Upper Guide Rail (For 250W) T S Upper Guide Rail (For 250W) 6 T RH Side Guide Rail (For 600H) T S RH Side Guide Rail (For 600H) T RH Side Guide Rail (For 800H) T S RH Side Guide Rail (For 800H) T RH Side Guide Rail (For 000H) T S RH Side Guide Rail (For 000H) T RH Side Guide Rail (For 400H) T S RH Side Guide Rail (For 400H) 7 T LH Side Guide Rail (For 600H) T S LH Side Guide Rail (For 600H) T LH Side Guide Rail (For 800H) T S LH Side Guide Rail (For 800H) T LH Side Guide Rail (For 000H) T S LH Side Guide Rail (For 000H) -35-

79 2-2- ARCH ASS'Y T PART DESCRIPTION Q'TY REMARKS T LH Side Guide Rail (For 400H) T S LH Side Guide Rail (For 400H) 8 T Corner Guide Rail, Upper 4 T S Corner Guide Rail, Upper 4 9 T Corner Guide Rail, Lower (LH) T S Corner Guide Rail, Lower (LH) 0 T Corner Guide Rail, Lower (RH) T S Corner Guide Rail, Lower (RH) T Guide Rail Hinge () 2 T K-Type Guide Rail Hinge Shaft 2 3 T Guide Rail Hinge (2) 4 T Guide Rail Hinge Shaft 5 T Back Guide Plate, Upper (For 850W) T S Back Guide Plate, Upper (For 850W) T Back Guide Plate, Upper (For 050W) T S Back Guide Plate, Upper (For 050W) T Back Guide Plate, Upper (For 250W) T S Back Guide Plate, Upper (For 250W) 6 T Arch Guide Rail Spring 7 T Guiding Angle, LH Front T S Guiding Angle, LH Front 3 8 T Guiding Angle, RH Front T S Guiding Angle, RH Front 9 T Guiding Angle, RH Rear T S Guiding Angle, RH Rear 20 T Back Guide Plate, Side (For 600H) 2 T S Back Guide Plate, Side (For 600H) 2 T Back Guide Plate, Side (For 800H) 2-36-

80 2-2- ARCH ASS'Y T PART DESCRIPTION Q'TY REMARKS T S Back Guide Plate, Side (For 800H) 2 T Back Guide Plate, Side (For 000H) 2 T S Back Guide Plate, Side (For 000H) 2 T Back Guide Plate, Side (For 400H) 2 T S Back Guide Plate, Side (For 400H) 2 T Back Guide Plate, Side (For 200H) 2 T S Back Guide Plate, Side (For 200H) 2 2 T Back Guide Plate, Corner Upper 2 T S Back Guide Plate, Corner Upper 2 22 T Back Guide Plate, LH Lower T S Back Guide Plate, LH Lower 23 T Back Guide Plate, RH Lower T S Back Guide Plate, RH Lower 28 PN04 PN, 4 2 PN04S PN, 4 (SUS) (OPTION) 2 29 TMS0508S TMS, M5x8 (SUS) 8 30 TMS0408 TMS, M4x HBS0440H HBS, M4x40 (H) 32 HN04 HN, M4 33 SW04 SW, M4-37-

81 2-2-2 ARCH ASS'Y T (For TP-60BP) -38-

82 2-2-2 ARCH ASS'Y T (For TP-60BP) PART DESCRIPTION Q'TY REMARKS T Arch Frame (For 850W x 600H) 2 T Arch Bandway (For 850W x 600H) 3 T Upper Guide Rail (For 850W) T S Upper Guide Rail (For 850W) T Upper Guide Rail (For 050W) T S Upper Guide Rail (For 050W) T Upper Guide Rail (For 250W) T S Upper Guide Rail (For 250W) 4 T RH Side Guide Rail (For 600H) T S RH Side Guide Rail (For 600H) T RH Side Guide Rail (For 800H) T S RH Side Guide Rail (For 800H) T RH Side Guide Rail (For 000H) T S RH Side Guide Rail (For 000H) T RH Side Guide Rail (For 400H) T S RH Side Guide Rail (For 400H) 5 T LH Side Guide Rail (For 600H) T S LH Side Guide Rail (For 600H) T LH Side Guide Rail (For 800H) T S LH Side Guide Rail (For 800H) T LH Side Guide Rail (For 800H) T S LH Side Guide Rail (For 000H) T LH Side Guide Rail (For 400H) T S LH Side Guide Rail (For 400H) 6 T Corner Guide Rail, Upper 4 T S Corner Guide Rail, Upper 4-39-

83 2-2-2 ARCH ASS'Y T (For TP-60BP) PART DESCRIPTION Q'TY REMARKS 7 T Corner Guide Rail, Lower (LH) T S Corner Guide Rail, Lower (LH) 8 T Corner Guide Rail, Lower (RH) T S Corner Guide Rail, Lower (RH) 9 T Guide Rail Hinge () 0 T K-Type Guide Rail Hinge Shaft 2 T Guide Rail Hinge (2) 2 T Guide Rail Hinge Shaft 3 T Back Guide Plate, Upper (For 850W) T S Back Guide Plate, Upper (For 850W) T Back Guide Plate, Upper (For 050W) T S Back Guide Plate, Upper (For 050W) T Back Guide Plate, Upper (For 250W) T S Back Guide Plate, Upper (For 250W) 4 T Arch Guide Rail Spring 5 T Guiding Angle, LH Front T S Guiding Angle, LH Front 6 T Guiding Angle, RH Front T S Guiding Angle, RH Front 7 T Guiding Angle, RH Rear T S Guiding Angle, RH Rear 8 T Back Guide Plate, Side (For 600H) 2 T S Back Guide Plate, Side (For 600H) 2 T Back Guide Plate, Side (For 800H) 2 T S Back Guide Plate, Side (For 800H) 2 T Back Guide Plate, Side (For 000H) 2 T S Back Guide Plate, Side (For 000H) 2-40-

84 2-2-2 ARCH ASS'Y T (For TP-60BP) PART DESCRIPTION Q'TY REMARKS T Back Guide Plate, Side (For 400H) 2 T S Back Guide Plate, Side (For 400H) 2 9 T Back Guide Plate, Corner Upper 2 T S Back Guide Plate, Corner Upper 2 20 T Back Guide Plate, LH Lower T S Back Guide Plate, LH Lower 2 T Back Guide Plate, RH Lower T S Back Guide Plate, RH Lower 22 T LH Arch Cover (For 400H) T LH Arch Cover (For 600H) T LH Arch Cover (For 800H) T LH Arch Cover (For 000H) 23 T Arch (For 850Wx600H) 24 T RH Arch Cover (For 400H) T RH Arch Cover (For 600H) T RH Arch Cover (For 800H) T RH Arch Cover (For 000H) 25 T Satefy Mask, Front Right (For 600~000H) T Safety Mask, Front Right (For 400H) 26 T Safety Mask, Rear Right (For 600H~000H) T Safety Mask, Rear Right (For 400H) 27 T Safety Mask, Front LH (For 600H~000H) T Safety Mask, Front LH (For 400H) 28 T Safety Mask, Rear LH (For 600H~000H) T Safety Mask, Rear LH (For 400H) 29 T Table Handle 2 30 T Switch Actuator-Adjustable 2 3 T Hinges 4 32 TK-035 Interlock Safety Switch 2-4-

85 2-2-2 ARCH ASS'Y T (For TP-60BP) PART DESCRIPTION Q'TY REMARKS 40 PN04 PN, 4 2 PN04S PN, 4 (SUS) (OPTION) 2 PN04S PN, TMS0408 TMS, M4x TMS0508S TMS, M5x8 (SUS) 6 43 TMS052 TMS, M5x PW05 PW, M SW05 SW, M HBS0440H HBS, M4x40 (H) 47 HN04 HN, M4 48 SW04 SW, M PW04 PW, M FMS055 FMS, M5x FMS040 FMS, M4x FMS045 FMS, M4x CAP05 CAP, M FLG04 FLG, M TMS0408 TMS, M4x THS046 THS, M4x TMS065 TMS, M6x

86 3 ACCUMULATOR UNIT T T PART DESCRIPTION Q'TY REMARKS T Accumulator Unit (For 2mm) T Accumulator Unit (For 9mm) T Accumulator Group (For 2mm) SEE PAGE 43 T Accumulator Group (For 9mm) SEE PAGE 43 2 T Accumulator Box Group (For 2 mm) SEE PAGE 47 T Accumulator Box Group (For 9mm) SEE PAGE

87 3- ACCUMULATOR GROUP T T

88 3- ACCUMULATOR GROUP T T PART DESCRIPTION Q'TY REMARKS T Accumulator Group (For 2mm) T Accumulator Group (For 9mm) T Spring 2 T Balance Bar (For 2mm) T6-3-0 Balance Bar (For 9mm) 3 T Accumulator Balance Spring 4 T Accumulator Adjusting Bolt T S Accumulator Adjusting Bolt 5 T Accumulator Spring Adjusting 6 T Label (Direction) 7 T V-Belt, M-27 8 T Balance Bar Spacer (For 2mm) 9 T Twist Stopper 0 T Cover T Accumulator Ass'y (For 2mm) SEE PAGE 45 T Accumulator Ass'y (For 9mm) 20 HBS0620 HBS, M6x20 4 HBS0620S HBS, M6x HBS066 HBS, M6x6 (For 2mm) 2 HBS062 HBS, M6x2 (For 9mm) 2 22 PMS035 PMS, M3x5 23 HN08 HN, M8 3 HN08S HN, M HN03 HN, M3 25 PW06C PW, M6 (C) 4 PW06CS PW, M6 (C) 4 26 PW03 PW, M3 27 SW08 SW, M8 28 SW06 SW, M6 6 SW06S SW, M PW05 PW, M SW05 SW, M5 2 3 HBS050 HBS, M5x PW06A PW, M6 (A) 2-44-

89 3-- ACCUMULATOR ASS'Y T T

90 3-- ACCUMULATOR ASS'Y T T PART DESCRIPTION Q'TY REMARKS T Accumulator Ass'y (For 2mm) T Accumulator Ass'y (For 9mm) T6-3-0 Accumulator Bearing Case 2 T Accumulator Lower Shaft 3 T Accumulator Lower Roller 4 T Accumulator Main Roller & Shaft 5 T Accumulator Balance Bar Holder 6 T Accumulator Feed Shooter (For 2mm) T6-3-6 Accumulator Feed Shooter (For 9mm) 7 T Accumulator Lower Shaft Spring Hook 8 T Knob 9 T Bearing Collar 2 0 T Feed Roller Pulley BR6202ZZ Bearing, 6202ZZ 4 2 BR620ZZ Bearing, 620ZZ 2 3 BR6902ZZ Bearing, 6902ZZ 2 4 RR35 Snap Ring, H RR32 Snap Ring, H RR28 Snap Ring, H-28 7 ER2 Snap Ring, E SR2 Stop Ring, S-2 5 HBS0635H HBS, M6x35 (H) 52 HSS065 HSS, M6x5 53 HSS060 HSS, M6x HSS0506 HSS, M5x6 55 HN06 HN, M6-46-

91 3-2 ACCUMULATOR BOX GROUP T T

92 3-2 ACCUMULATOR BOX GROUP T T PART DESCRIPTION Q'TY REMARKS T Accumulator Box Group (For 2mm) T Accumulator Box Group (For 9mm) T Accumulator Box Front, LH T S Accumulator Box Front, LH 2 T Spacer 9 mm 2 3 T Spacer 2 mm 2 8 HBS0508 HBS, M5x8 2 HBS0508S HBS, M5x8 2 9 SW04 SW, M4 2 SW04S SW, M4 2 0 PW04 PW, M4 2 PW04S PW, M4 2 SW05 SW, M5 2 SW05S SW, M5 2 2 PW05 PW, M5 2 PW05S PW, M5 2 3 HBS0430H HBS, M4x30 (H) 2 HBS0430HS HBS, M4x30 (H) 2-48-

93 4 REEL UNIT T PART DESCRIPTION T Reel Unit T Reel Guard Group 2 T Reel Control Group Q'TY REMARKS SEE PAGE 50 SEE PAGE

94 4- REEL GUARD GROUP T PART DESCRIPTION Q'TY REMARKS T Free Angle Bracket Holder Ass'y SEE PAGE 5 2 T T S Reel Guard (Front) Reel Guard (Front) 3 T Reel Guard (Rear) T S Reel Guard (Rear) 8 9 HBS020 HBS020S HBS, M0x20 HBS, M0x SW0 SW, M0 4 SW0S SW, M

95 4-- FREE ANGLE BRACKET T HOLDER ASS'Y PART DESCRIPTION T6-4-0 Free Angle Bracket Holder Q'TY T Free Angle Roller Bracket T Strap Guide Roller T Rivet, 6x30 2 PN06 PN, 6 2 PN06S PN, 6 2 REMARKS 0 HSS060 HSS, M6x0 2 HSS060S HSS, M6x0 2-5-

96 4-2 REEL CONTROL GROUP T

97 4-2 REEL CONTROL GROUP T PART DESCRIPTION Q'TY REMARKS T Reel Unit Base 2 T Brake Tension Holder 3 T Brake Belt Tightener T S Brake Belt Tightener 4 T Reel Shaft T S Reel Shaft 5 T Holder Shaft 2 T S Holder Shaft 2 6 T Reel Brake Arm T S Reel Brake Arm 7 T Brake Tension Arm Spring T S Brake Tension Arm Spring 8 T Brake Tension Spring Ring 9 T Spring Hook 0 T Set Block T S Set Block T Washer T S Washer 2 T Collar 3 T Collar 4 T Brake Belt Ass'y SEE PAGE 55 5 T Free Slide Roller Set SEE PAGE 56 T S Free Slide Roller Set SEE PAGE 56 6 TC-03 Inner Flange 7 TC-04 Outer Flange 8 TC-05 Protector 9 TC-06 Reel Nut Handle 20 TC-020 Pin 2 TC-02 Split Pin 22 TC-075 Center Drum 280MM (OPTION) 23 TE-096 Panel 30 BR6205ZZ Bearing, 6205ZZ 2 3 MB525 Metal Bush, ER2 Snap Ring, E-2 5 ER2S Snap Ring, E

98 4-2 REEL CONTROL GROUP T PART DESCRIPTION Q'TY REMARKS 33 ER9 Snap Ring, E-9 ER9S Snap Ring, E-9 34 SR08 Stop Ring, S-8 SR08S Stop Ring, S-8 35 HBS0625 HBS, M6x25 HBS0625S HBS, M6x25 36 HBS0620 HBS, M6x20 3 HBS0620S HBS, M6x HBS066 HBS, M6x6 2 HBS066S HBS, M6x HN06 HN, M6 2 HN06S HN, M SW06 SW, M6 3 SW06S SW, M HSS0606 HSS, M6x6 HSS0606S HSS, M6x6 4 HB086 HB, M8x6 HB086S HB, M8x6 42 PW06A PW, M6 (A) PW06AS PW, M6 (A) -54-

99 4-2- BRAKE BELT ASS'Y T PART DESCRIPTION Q'TY T Brake Belt Holder T6-4-20S Brake Belt Holder 2 3 T T Brake Holder Plate Brake V-Belt REMARKS 0 2 PMS0420 PW04 HN04 PMS, M4x20 PW, M4 HN, M

100 4-2-2 FREE SLIDE ROLLER SET T PART T DESCRIPTION Free Slide Roller Bracket Q'TY T S Free Slide Roller Bracket 2 TE-028 Roller 3 T Rivet, 6x30 T6-4-40S Rivet, 6x30 4 PN06 PN, 6 PN06S PN, 6 REMARKS -56-

101 5 BODY UNIT T T PART DESCRIPTION Q'TY REMARKS T Body Unit (For TP-60A) T Body Unit (For TP-60B/BP) T T Body Group (For TP-60A, 850W) Body Group (For TP-60A, 050W) SEE PAGE 58 SEE PAGE 58 T Body Group (For TP-60A, 250W) SEE PAGE 58 T Body Group (For TP-60B, 850W) SEE PAGE 63 T Body Group (For TP-60B, 050W) SEE PAGE 63 T Body Group (For TP-60B, 250W) SEE PAGE 63 T Body Group (For TP-60BP, 850W) SEE PAGE 63 T Body Group (For TP-60BP, 050W) SEE PAGE 63 T Body Group (For TP-60BP, 250W) SEE PAGE

102 5-4 BODY GROUP T (For TP-60A) -58-

103 5-4 BODY GROUP T (For TP-60A) PART DESCRIPTION Q'TY REMARKS T Magnet Catch 2 2 T Enclosed Bottom Plate (For 850W) T S Enclosed Bottom Plate (For 850W) T Enclosed Bottom Plate (For 050W, 250W) T S Enclosed Bottom Plate (For 050W, 250W) 3 T Rear Plate (For 850W) T6-5-09S Rear Plate (For 850W) T Rear Plate (For 050W, 250W) T S Rear Plate (For 050W, 250W) 4 T Caster (Free) 4 T Caster (Free) 4 5 T Cover 6 T Support Bolt 4 T Support Bolt 4 7 T Photo Eye 2 8 T Block 2 T S Block 2 9 T Support 2 T S Support 2 0 T Shaft T S Shaft T Bracket T6-5-09S Bracket 2 T Cover T S Cover 3 T Loop-Eject Plate (For 850W, 9mm) T S Loop-Eject Plate (For 850W, 9mm) T Loop-Eject Plate (For 850W,2mm) T S Loop-Eject Plate (For 850W,2mm) -59-